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AQUACULTURE - An Emerging Market for Water Treatment




                                 The Fastest Growing
                                 Food Business in the
                                 World is Aquaculture.


                                 Phillip L. Hayden, Ph.D., P.E.




                                                           Slide 1
AQUACULTURE - An Emerging Market for Water Treatment




                              The Wild Fish in the Oceans
                              are becoming Endangered
                              Species:
                              • Factory Ships are
                                harvesting fish to
                                extinction;
                              • pH of the Oceans is
                                decreasing;
                              • Dead zones due to
                                Nutrification (N);
                              • Oil Spills;
                              • Toxic Organics, Hg; and
                              • Plastics.
                                                       Slide 2
AQUACULTURE - An Emerging Market for Water Treatment



• Aquaculture is one of the fastest growing
  forms of food production in the world.

• Many worldwide fisheries have peaked and
  aquaculture is widely recognized as critical to
  increasing global seafood supplies.




                                                       Slide 3
AQUACULTURE - An Emerging Market for Water Treatment

• Aquaculture produces almost half of the fish
  consumed by humans globally and that trend
  continues to increase.

• Global wild fish harvest is between 90 and 95
  million tons per year.




                                                       Slide 4
AQUACULTURE - An Emerging Market for Water Treatment


 • Global aquaculture production is nearly 60
   million tons, valued at $70 billion.

 • U.S. freshwater and marine aquaculture
   combine to provide about 5% of the seafood
   consumed in the Unites States. Marine
   aquaculture represents only 20% of domestic
   aquaculture.

 • The majority of U.S. commercial marine
   aquaculture is shellfish – oysters, clams, and
   mussels.
                                                       Slide 5
AQUACULTURE - An Emerging Market for Water Treatment



 • Global wild fish harvest is between 90 and
   95 million tons per year.

 • Global aquaculture production is nearly 60
   million tons, valued at $70 billion.




                                                       Slide 6
AQUACULTURE - An Emerging Market for Water Treatment



JAKARTA, Indonesia—The
world's biggest source of
tin and thermal coal now
wants to dominate the
global market for another
vital commodity: fish.

Exporters plan to double
the country's haul of
tilapia, catfish, lobster and
other seafood.
WSJ 4/18/2011
                                                       Slide 7
AQUACULTURE - An Emerging Market for Water Treatment


  China, with one-fifth of the
  world's population,
  accounts for two-thirds of
  the worlds
  reported aquaculture
  production.

  China's 2005 reported
  harvest was 32.4
  million tonnes, more than
  10 times that of the
  second-ranked nation,
  India, which reported 2.8
  million tonnes.[2]
                                                       Slide 8
AQUACULTURE - An Emerging Market for Water Treatment




                                                       Slide 9
AQUACULTURE - An Emerging Market for Water Treatment



                               The impacts of
                               irresponsible expansion of
                               shrimp aquaculture
                               activities over the past 25
                               years have been many and
                               varied:

                               •   Coastal Habitat Degradation
                               •   Depletion of Wild Fish stocks
                               •   Misuse of chemicals and
                                   antibiotics, and coastal
                                   pollution
                               •   Spread of Diseases
                               •   Introduction of Exotic Species
                               •   Social impacts and Human
                                   Rights Abuses               Slide 10
AQUACULTURE - An Emerging Market for Water Treatment


    Going Forward!
           What are the Drivers in the U.S.?
                                      Farm ponds will no
                                        longer be able to
                                               compete.

                                         A new breed of
                                    technologists will be
                                    required to engineer,
                                       build and operate
                                   advanced processing
                                        (manufacturing)
                                                facilities.
AQUACULTURE - An Emerging Market for Water Treatment




  Quality Must Improve!

  • No Antibotics;
  • No Infectious Bacteria,
    Viruses, Fungi or Parasites;
  • No Toxic Chemicals – Hg,
    PCB’s, Cd, Pb, Pesticides, etc.;

                                                       Slide 12
AQUACULTURE - An Emerging Market for Water Treatment




                          Highly Automated and
                                     Monitored!

• Environmental Conditions –
  Temperature, DO, pH, TDS, N,
  TOC/COD/BOD;
• Standby Power; and
• Monitor Growth.
                                                       Slide 13
AQUACULTURE - An Emerging Market for Water Treatment




 • Fish Production Systems will cover
   acres, not feet;
 • Multi species of fish will be raised;
 • Processing Facilities will be close
   or on-site; and
 • A multi-disciplinary staff will be
   required.

                                                       Slide 14
AQUACULTURE - An Emerging Market for Water Treatment



           Water Quality Treatment

• Recirculated System;
• Remove BOD – Oxygen
  Consuming Wastes;
• Remove Suspended
  Solids;
• Remove Excess N & P;
• Aeration – Maintain DO;
  and
• Ozone for Disinfection.                              Slide 15
AQUACULTURE - An Emerging Market for Water Treatment




               BOD Removal
      • 10 lbs BOD5 generated per
        30 lbs Fish;
      • Excess Food;
      • Remove BOD with:
        • BioFilters;
        • Activated Sludge; or
        • Submerged Aquatic
          Systems (Wetlands).                          Slide 16
AQUACULTURE - An Emerging Market for Water Treatment



   Submerged Aerobic BioFilter:
   • SAF utilizes attached bacteria to
     high, surface-area media bed.
   • Air is introduced from below.




                                                       Slide 17
AQUACULTURE - An Emerging Market for Water Treatment




                                    Activated
                                    Sludge
                                    Process
                                    utilizes
                                    Suspended
                                    Bacteria to
                                    remove BOD.

                                    Our plant in
                                    Bucharest
                                                       Slide 18
AQUACULTURE - An Emerging Market for Water Treatment




                                • Submerged
                                  Aquatic Filter –
                                  Michrow, Poland
                                • 50 m x 100 m
                                • 1 m deep
                                • Discharged to
                                  National Forest



                                                       Slide 19
AQUACULTURE - An Emerging Market for Water Treatment



                                           • Gravity
                                             Sand Filter
                                             will remove
                                             Suspended
                                             Solids and
                                             act as a
                                             BioFilter




                                                       Slide 20
AQUACULTURE - An Emerging Market for Water Treatment




  N & P Removed through Aquaponics




                                                       Slide 21
AQUACULTURE - An Emerging Market for Water Treatment




    Ozone is a highly
    Reactive and
    Oxidative Gas

    • Disinfectant;
    • Oxidize
      Organics; and
    • Remove Odors.


                                                       Slide 22
How did I get interested in
      Aquaculture?

  We invested in Enviroflight, a
   start-up company which is
    developing bioconversion
  technology to produce waste
 materials into valuable products.


                                     23
Our Founding Mission - Enviroflight

            • Develop a natural, animal based
              protein source to support the
              aquaculture industry.
            • Produce locally sustainable
              proteins, natural oils, and
              fertilizers in a clean, odor free,
              and responsible way.
            • Generate shareholder wealth
              and reduce the environmental
              and financial costs of our food
              chain.
                                                   24
How Do We Do it?
           Insect based Bioconversion

• EnviroFlight raises and process the
  larvae of the Black Soldier Fly (Hermetia
  Illucens) on an industrial scale
• Distribution
  – Western Hemisphere
  – South East Asia
  – Australia.
• Damage
  – Do not bite
  – Not known to transmit any diseases.
                                          25
$800.00
                         $1,000.00
                                     $1,200.00
                                                             $1,600.00
                                                                                     $2,000.00




                                                 $1,400.00
     Jan-06                                                              $1,800.00
     Apr-06
      Jul-06
     Oct-06
     Jan-07
     Apr-07
      Jul-07
     Oct-07
     Jan-08
     Apr-08
      Jul-08
     Oct-08
     Jan-09
     Apr-09
      Jul-09
     Oct-09
     Jan-10
     Apr-10
      Jul-10
     Oct-10
     Jan-11
26
Market Opportunity
 Replace Marine Sourced Materials in Aquaculture Feeds




                               Aquaculture is constrained
                               by the availability of cost-     EnviroFlight bioconversion
The U.S. generates nearly
                                    effective feeds.           technology creates a cost –
 40 million tons of Dried
                                                                effective, locally produced
  Distillers Grains with        Prices of fish meal and oil     alternative to wild caught
Solubles (DDGS) annually        have grown by 400% over             aquaculture feeds
                                    the last 20 years.
       International Fishmeal and Fish Oil Association estimates that each ton of
      fishmeal travels an average of 5,000 kilometers to reach its end-user in the
                                 aquaculture industry.


                                                                                              27
The EnviroFlight Promise
   Quality Ingredients / Quality, Socially Responsible Products

 EnviroFlight starts with safe, sanitary, and FDA and AAFCO
approved feed ingredients in the development of its products.




   Fertilizer or           Protein Meal                 Oils
Feed Supplement
                                                                  28
Research Manufacturing Plant
• Bioconversion System            • Insect Rearing Facility
  – System Automation                  – Greenhouse
    (temperature, humidity)            – Managed, predictable
  – Remote Monitoring                    breeding
  – 500 ton/year DDGS                  – Incubation Techniques
    conversion capacity           • Material Handling
     • 62 ton/year protein meal
                                       –   Feed Mixtures
     • 38 ton/year oil
     • 390 ton/year fertilizer         –   Oil extraction
                                       –   Meal processing
                                       –   Fertilizer Packaging

                                  29
Research Manufacturing Plant




              30
Research Manufacturing Plant




              31
Research Manufacturing Plant




              32
AQUACULTURE - An Emerging Market for Water Treatment



 After Studying Commercialization of Algae and
 Black Soldier Flies, the best approach to the
 market is BOOT (Build, Own, Operate & Transfer)
 using a Multi-Disciplinary Engineering and
 Scientific Team.

                                        •   ME, ChE, EE
                                        •   Envir E
                                        •   Fish Biologists
                                        •   Fish Feed Spec
                                        •   Fish Disease
                                        •   QC Techs
                                        •   BioSecurity
                                                          Slide 33
AQUACULTURE - An Emerging Market for Water Treatment


                                    BSF

                      DDG                                   C12 Oils
                                                            Castings (N&P)


 Ethanol, Breweries, Distilleries
 Food Wastes, Animal Wastes               Larval Meal – N




                                                                   Live
       • Gravity Filter                                            Fish
       • Ozone


                                                                    Fresh
                                                                    Veggies
• BioFilter
                                                                      Slide 34
AQUACULTURE - An Emerging Market for Water Treatment

       Milwaukee




     Sweet Water’s sustainable aquaculture system is based on Will
     Allen’s (MacArthur Genius Award Winner and Founder of
     Growing Power) three-tiered, bio-intensive, simulated wetland.
     In the re-circulating systems, the fish waste acts as natural
     fertilizer for plant growth and the plants act as a water filter. Our
     current vegetation includes various lettuce and basil,
     watercress, tomatoes, peppers, chard, and spinach. Our fish are
     tilapia and perch.
                                                                         Slide 35
AQUACULTURE - An Emerging Market for Water Treatment




  The mission of the Ohio Center for Aquaculture
Research and Development (OCARD) is to increase the
productivity, innovation and profitability of Ohio and US
aquaculture operations, while respecting sustainability
and good stewardship, by implement of innovative
research, outreach, extension and education programs in
aquaculture.

                                                       Slide 36

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Dayton water conf 2011

  • 1. AQUACULTURE - An Emerging Market for Water Treatment The Fastest Growing Food Business in the World is Aquaculture. Phillip L. Hayden, Ph.D., P.E. Slide 1
  • 2. AQUACULTURE - An Emerging Market for Water Treatment The Wild Fish in the Oceans are becoming Endangered Species: • Factory Ships are harvesting fish to extinction; • pH of the Oceans is decreasing; • Dead zones due to Nutrification (N); • Oil Spills; • Toxic Organics, Hg; and • Plastics. Slide 2
  • 3. AQUACULTURE - An Emerging Market for Water Treatment • Aquaculture is one of the fastest growing forms of food production in the world. • Many worldwide fisheries have peaked and aquaculture is widely recognized as critical to increasing global seafood supplies. Slide 3
  • 4. AQUACULTURE - An Emerging Market for Water Treatment • Aquaculture produces almost half of the fish consumed by humans globally and that trend continues to increase. • Global wild fish harvest is between 90 and 95 million tons per year. Slide 4
  • 5. AQUACULTURE - An Emerging Market for Water Treatment • Global aquaculture production is nearly 60 million tons, valued at $70 billion. • U.S. freshwater and marine aquaculture combine to provide about 5% of the seafood consumed in the Unites States. Marine aquaculture represents only 20% of domestic aquaculture. • The majority of U.S. commercial marine aquaculture is shellfish – oysters, clams, and mussels. Slide 5
  • 6. AQUACULTURE - An Emerging Market for Water Treatment • Global wild fish harvest is between 90 and 95 million tons per year. • Global aquaculture production is nearly 60 million tons, valued at $70 billion. Slide 6
  • 7. AQUACULTURE - An Emerging Market for Water Treatment JAKARTA, Indonesia—The world's biggest source of tin and thermal coal now wants to dominate the global market for another vital commodity: fish. Exporters plan to double the country's haul of tilapia, catfish, lobster and other seafood. WSJ 4/18/2011 Slide 7
  • 8. AQUACULTURE - An Emerging Market for Water Treatment China, with one-fifth of the world's population, accounts for two-thirds of the worlds reported aquaculture production. China's 2005 reported harvest was 32.4 million tonnes, more than 10 times that of the second-ranked nation, India, which reported 2.8 million tonnes.[2] Slide 8
  • 9. AQUACULTURE - An Emerging Market for Water Treatment Slide 9
  • 10. AQUACULTURE - An Emerging Market for Water Treatment The impacts of irresponsible expansion of shrimp aquaculture activities over the past 25 years have been many and varied: • Coastal Habitat Degradation • Depletion of Wild Fish stocks • Misuse of chemicals and antibiotics, and coastal pollution • Spread of Diseases • Introduction of Exotic Species • Social impacts and Human Rights Abuses Slide 10
  • 11. AQUACULTURE - An Emerging Market for Water Treatment Going Forward! What are the Drivers in the U.S.? Farm ponds will no longer be able to compete. A new breed of technologists will be required to engineer, build and operate advanced processing (manufacturing) facilities.
  • 12. AQUACULTURE - An Emerging Market for Water Treatment Quality Must Improve! • No Antibotics; • No Infectious Bacteria, Viruses, Fungi or Parasites; • No Toxic Chemicals – Hg, PCB’s, Cd, Pb, Pesticides, etc.; Slide 12
  • 13. AQUACULTURE - An Emerging Market for Water Treatment Highly Automated and Monitored! • Environmental Conditions – Temperature, DO, pH, TDS, N, TOC/COD/BOD; • Standby Power; and • Monitor Growth. Slide 13
  • 14. AQUACULTURE - An Emerging Market for Water Treatment • Fish Production Systems will cover acres, not feet; • Multi species of fish will be raised; • Processing Facilities will be close or on-site; and • A multi-disciplinary staff will be required. Slide 14
  • 15. AQUACULTURE - An Emerging Market for Water Treatment Water Quality Treatment • Recirculated System; • Remove BOD – Oxygen Consuming Wastes; • Remove Suspended Solids; • Remove Excess N & P; • Aeration – Maintain DO; and • Ozone for Disinfection. Slide 15
  • 16. AQUACULTURE - An Emerging Market for Water Treatment BOD Removal • 10 lbs BOD5 generated per 30 lbs Fish; • Excess Food; • Remove BOD with: • BioFilters; • Activated Sludge; or • Submerged Aquatic Systems (Wetlands). Slide 16
  • 17. AQUACULTURE - An Emerging Market for Water Treatment Submerged Aerobic BioFilter: • SAF utilizes attached bacteria to high, surface-area media bed. • Air is introduced from below. Slide 17
  • 18. AQUACULTURE - An Emerging Market for Water Treatment Activated Sludge Process utilizes Suspended Bacteria to remove BOD. Our plant in Bucharest Slide 18
  • 19. AQUACULTURE - An Emerging Market for Water Treatment • Submerged Aquatic Filter – Michrow, Poland • 50 m x 100 m • 1 m deep • Discharged to National Forest Slide 19
  • 20. AQUACULTURE - An Emerging Market for Water Treatment • Gravity Sand Filter will remove Suspended Solids and act as a BioFilter Slide 20
  • 21. AQUACULTURE - An Emerging Market for Water Treatment N & P Removed through Aquaponics Slide 21
  • 22. AQUACULTURE - An Emerging Market for Water Treatment Ozone is a highly Reactive and Oxidative Gas • Disinfectant; • Oxidize Organics; and • Remove Odors. Slide 22
  • 23. How did I get interested in Aquaculture? We invested in Enviroflight, a start-up company which is developing bioconversion technology to produce waste materials into valuable products. 23
  • 24. Our Founding Mission - Enviroflight • Develop a natural, animal based protein source to support the aquaculture industry. • Produce locally sustainable proteins, natural oils, and fertilizers in a clean, odor free, and responsible way. • Generate shareholder wealth and reduce the environmental and financial costs of our food chain. 24
  • 25. How Do We Do it? Insect based Bioconversion • EnviroFlight raises and process the larvae of the Black Soldier Fly (Hermetia Illucens) on an industrial scale • Distribution – Western Hemisphere – South East Asia – Australia. • Damage – Do not bite – Not known to transmit any diseases. 25
  • 26. $800.00 $1,000.00 $1,200.00 $1,600.00 $2,000.00 $1,400.00 Jan-06 $1,800.00 Apr-06 Jul-06 Oct-06 Jan-07 Apr-07 Jul-07 Oct-07 Jan-08 Apr-08 Jul-08 Oct-08 Jan-09 Apr-09 Jul-09 Oct-09 Jan-10 Apr-10 Jul-10 Oct-10 Jan-11 26
  • 27. Market Opportunity Replace Marine Sourced Materials in Aquaculture Feeds Aquaculture is constrained by the availability of cost- EnviroFlight bioconversion The U.S. generates nearly effective feeds. technology creates a cost – 40 million tons of Dried effective, locally produced Distillers Grains with Prices of fish meal and oil alternative to wild caught Solubles (DDGS) annually have grown by 400% over aquaculture feeds the last 20 years. International Fishmeal and Fish Oil Association estimates that each ton of fishmeal travels an average of 5,000 kilometers to reach its end-user in the aquaculture industry. 27
  • 28. The EnviroFlight Promise Quality Ingredients / Quality, Socially Responsible Products EnviroFlight starts with safe, sanitary, and FDA and AAFCO approved feed ingredients in the development of its products. Fertilizer or Protein Meal Oils Feed Supplement 28
  • 29. Research Manufacturing Plant • Bioconversion System • Insect Rearing Facility – System Automation – Greenhouse (temperature, humidity) – Managed, predictable – Remote Monitoring breeding – 500 ton/year DDGS – Incubation Techniques conversion capacity • Material Handling • 62 ton/year protein meal – Feed Mixtures • 38 ton/year oil • 390 ton/year fertilizer – Oil extraction – Meal processing – Fertilizer Packaging 29
  • 33. AQUACULTURE - An Emerging Market for Water Treatment After Studying Commercialization of Algae and Black Soldier Flies, the best approach to the market is BOOT (Build, Own, Operate & Transfer) using a Multi-Disciplinary Engineering and Scientific Team. • ME, ChE, EE • Envir E • Fish Biologists • Fish Feed Spec • Fish Disease • QC Techs • BioSecurity Slide 33
  • 34. AQUACULTURE - An Emerging Market for Water Treatment BSF DDG C12 Oils Castings (N&P) Ethanol, Breweries, Distilleries Food Wastes, Animal Wastes Larval Meal – N Live • Gravity Filter Fish • Ozone Fresh Veggies • BioFilter Slide 34
  • 35. AQUACULTURE - An Emerging Market for Water Treatment Milwaukee Sweet Water’s sustainable aquaculture system is based on Will Allen’s (MacArthur Genius Award Winner and Founder of Growing Power) three-tiered, bio-intensive, simulated wetland. In the re-circulating systems, the fish waste acts as natural fertilizer for plant growth and the plants act as a water filter. Our current vegetation includes various lettuce and basil, watercress, tomatoes, peppers, chard, and spinach. Our fish are tilapia and perch. Slide 35
  • 36. AQUACULTURE - An Emerging Market for Water Treatment The mission of the Ohio Center for Aquaculture Research and Development (OCARD) is to increase the productivity, innovation and profitability of Ohio and US aquaculture operations, while respecting sustainability and good stewardship, by implement of innovative research, outreach, extension and education programs in aquaculture. Slide 36