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International 
OPEN ACCESS Journal 
Of Modern Engineering Research (IJMER) 
| IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 23| 
Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer inside Horizontal Mini Rectangular Channel Satish Reddy1, Lohith N2, Manu S3 1(M.Tech 4th sem, Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India) 2 (Assistant Professor, Department of Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India 3(Assistant Professor, Department of Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India 
I. INTRODUCTION 
Rapid development in science and technology resulted in increase in the heat flux in electronic device. The traditional cooling technique facing difficulties in exhacting the heat at the limited allocated surface. Two phase cooling showed the promising to overcome the problem. Experimental results for small diameter tubes also obtained the heat transfer coefficients that are high or less independent of vapor quality and mass flux. And it is depend on saturation pressure and heat flux, the demand of increasing in flow boiling is that high heat fluxes have once again gained importance in an application such as electronics cooling and Micro-Electro Mechanical Systems (MEMS) devices. One of the first explores the works demonstrating the potential of small passages for heat transfer enhancement was performed by Bergles [1].Recent advances in very large-scale integration (VLSI) technology and Micro-Electro Mechanical Systems (MEMS) have resulted in the ability to construct many heretofore unimagined mechanical devices on a single silicon wafer. Because microchannels with noncircular cross-sections comprise an integral part of these silicon-based Microsystems and may be heated asymmetrically, functional designs require that the fluid flow and heat transfer characteristics in these microchannels be known and understood. In addition, the microminiaturization of electronic devices and resulting increased packaging density and associated high heat fluxes [2].Evaluated the heat transfer coefficient in rectangular microchannels in 50*25m2. He predicted thermal profile on the chip and compared with experiments. He shows the pressure drop predictions using homogenous flow model were in good agreement with data. Experimentally studied critical heat flux in circular channels with diameters of 2.54 mm and 0.510 mm. The length of the heated channels is 10mm. And the working liquid is R-113. In this, critical heat flux is found to be independent of the inlet sub cooling at low flow rates because of fluid reaching the saturation temperature in a short distance into the heated channels. The author correlation was used for predicting the heat transfer coefficient. Number of reasherers like Bergles, A. E[1], I. Mudawar[2], P.A. Kew, K. Cornwell[3], M.W. Wambsganss.et al[4], Y.Y. Yan, T.F. Lin[5], G. Hetsroni.et al[6], Weilin Qu, Issam Mudawar[7], Bowers and Mudawar [8],Buasubranian Koo.et al, [9]. 
II. EXPERIMENTAL SETUP 
The flow diagram of experiment setup as shown in fig (1). It consists of pump, digital pressure gauge preheater and thermocouples and two take initially the dimineral heater is filled into the steam. The water is pumped into the preheater where it reaches to the saturation state of the water. The saturated water was then pumped into the test specimen. The wall temperature was measured at different point as shown in fig. The steady state is identified when the readings of the thermocouples remains unchanged. After reaching the steady state all the temperature, pressures were measured. 
Abstract: The present work is carried to determine the two phase heat transfer coefficient during flowing vertical downward in the minichannel. The minichannel test section is made up of aluminum having hydraulic diameter 1.33mm. The experiments were carried out by varying mass flow rate from 0.1g/sec to 0.3g/sec of steam at three different vapour qualities of 0.2, 0.4 and 0.6. The result showed as the heat flux increases there is an increase in two phase heat transfer coefficient upto 20000W/m2 0C. In addition to that there is a decrease in treand of heat transfer coefficient for vapour quality. 
Keywords: Heat transfer coefficient, Heat flux, Mass flow rate.
Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. 
| IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 24| 
Figure1: Fig shows Experimental set up 
III. FIGURES AND TABLES 
1. Operating Parameter Table -1: Operating Conditions 
Mass flow rate(g/sec) 
Dryness fraction(X) 
Heat (Q in Watts) 
Q1 
Q2 
Q3 
Q4 
0.1 
0.2 
10 
20 
30 
40 
0.4 
10 
20 
30 
40 
0.6 
10 
20 
30 
40 
0.2 
0.2 
10 
20 
30 
40 
0.4 
10 
20 
30 
40 
0.6 
10 
20 
30 
40 
0.3 
0.2 
10 
20 
30 
40 
0.4 
10 
20 
30 
40 
0.6 
10 
20 
30 
40 
Water tank 
Pump 
Preheatr 
Test specimen 
H 
eater 
Tank 
Vv 
I 
T 
T
Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. 
| IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 25| 
2. Results and Discussions 
2 (a) Effect of heat flux on wall temperature for m=0.1g/sec, 0.2g/sec and 0.3g/sec. 
Fig (a) 
FigIII.2 (a) shows the variation of heat flux on wall temperature for three different dryness fractions i.e. 
x=0.2, 0.4 and 0.6 with mass flow rates of m=0.1, 0.2 and 0.3g/sec respectively. It can be noticed from the 
figure that heat flux increases with increasing wall temperature due to the lower surface tension. Highest wall 
temperature was found at highest dryness fraction x=0.6. 
2 (b) Effect of heat flux on heat transfer coefficient for m=0.1g/sec, 0.2g/sec and 0.3g/sec. 
Fig (b) 
FigIII.2 (b) shows the variation of heat flux on heat transfer coefficient for three different dryness 
fractions i.e. x=0.2, 0.4 and 0.6 with mass flow rates of m=0.1, 0.2 and 0.3g/sec respectively. It can be noticed 
from the figure that heat transfer coefficient increases with increase in the heat flux, because increase in the 
heat flux increases the wall super heating temperature and at higher wall super heating temperature higher heat 
transfer will takes place in both cases. Highest heat transfer coefficient was found at lower dryness fraction 
x=0.2. 
20000 30000 40000 50000 60000 70000 80000 
2000 
4000 
6000 
8000 
10000 
12000 
14000 
16000 
18000 
20000 
h (W/m 
2 
0 
C) 
Heat flux (W/m 
2 
) 
m=0.1g/sec 
x=0.2 
x=0.4 
x=0.6 
m=0.2g/sec 
x=0.2 
x=0.4 
x=0.6 
m=0.3g/sec 
x=0.2 
x=0.4 
x=0.6 
20000 30000 40000 50000 60000 70000 80000 
2.5 
3.0 
3.5 
4.0 
4.5 
5.0 
5.5 
6.0 
6.5 
7.0 
7.5 
8.0 
8.5 
9.0 
9.5 
10.0 
Wall temperature ( 
0 
C) 
Heat flux (W/m 
2 
) 
m=0.1g/sec 
x=0.2 
x=0.4 
x=0.6 
m=0.2g/sec 
x=0.2 
x=0.4 
x=0.6 
m=0.3g/sec 
x=0.2 
x=0.4 
x=0.6
Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. 
| IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 26| 
2 (c) Effect of dryness fraction on heat transfer coefficient for m=0.1g/sec, 0.2g/sec and 0.3g/sec 
Fig (c) FigIII.2 (c) shows the variation of dryness fraction on heat transfer coefficient for the different heat input i.e. Q=10W, 20W, 30W and 40W with mass flow rates of m=0.1g/sec, 0.2g/sec and 0.3g/sec respectively. It is observed from the above figure that heat transfer coefficient decreases with increasing dryness fraction due to the lower shear stress at the wall surface and increase in thermal resistance. Higher heat transfer coefficient is obtained at higher heat input. 
IV. CONCLUSION 
As heat flux increases there was an increase in wall temperature. For high heat flux there was greater heat transfer coefficients upto 20000W/m2 0C. And also at higher heat fluxes there was slow increase in two phase heat transfer coefficient. The heat transfer coefficient decreases with increasing dryness fraction due to the lower shear stress at the wall surface and increase in thermal resistance. Higher heat transfer coefficient is obtained at higher heat input. REFERENCES Bergles, A. E., 1964, “Burnout in Tubes of Small Diameter.” ASME Paper No. 63-WA-182, pp.1-9. 
[1] I. Mudawar, Assessment of high-heat-flux thermal management schemes, IEEE. Trans. Compon. Pack. Technol. 24 (2) (2001) 122–141. 
[2] P.A. Kew, K. Cornwell, Correlations for the prediction of boiling heat transfer in small-diameter channels, Appl. Therm. Eng. 17 (1997) 705–715. 
[3] M.W. Wambsganss, D.M. France, J.A. Jendrzejczyk, T.N. Tran, Boiling heat transfer in a horizontal small-diameter tube, J. Heat Transfer 115 (1993) 963–972. 
[4] Y.Y. Yan, T.F. Lin, Evaporation heat transfer and pressure drop of refrigerant R-134a in a small pipe, Int. J. Heat Mass Transfer 41 (1998) 4183–4194. 
[5] G. Hetsroni, A. Mosyak, Z. Segal, G. Ziskind, A uniform temperature heat sink for cooling of electronic devices, Int. J. Heat Mass Transfer 45 (2002) 3275–3286 
[6] Weilin Qu, Issam Mudawar” Prediction and measurement of incipient boiling heat flux in micro-channel heat sinks” Received 2 November 2001; received in revised form 6 March 2002, International Journal of Heat and Mass Transfer Vol,45 (2002),pp 3933–3945. 
[7] Bowers, M. B., and Mudawar, I., 1994, “High Flux Boiling in Low Flow Rate, Low Pressure Drop Mini-Channel and Micro-Channel Heat Sinks,” Int. J. Heat Mass Transfer, 37, pp. 321 332. 
[8] Buasubranian, p; kandlikar,s.g “high speed photographic observation of flow boiling in single rectangular minichannels”. Proceeding the ASME summer heat transfer conference. 2003. pp1-7 
0.20.30.40.50.62000400060008000100001200014000160001800020000 h (W/m2 0C) Dryness fractionm=0.1g/secQ=10wQ=20wQ=30wQ=40wm=0.2g/secQ=10wQ=20wQ=30wQ=40wm=0.3g/secQ=10wQ=20wQ=40w

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Experimental investigation of vertical downward flow boiling heat transfer inside horizontal mini rectangular channels

  • 1. International OPEN ACCESS Journal Of Modern Engineering Research (IJMER) | IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 23| Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer inside Horizontal Mini Rectangular Channel Satish Reddy1, Lohith N2, Manu S3 1(M.Tech 4th sem, Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India) 2 (Assistant Professor, Department of Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India 3(Assistant Professor, Department of Mechanical Engineering, Sri Siddhartha Institute of Technology, Tumkur Karnataka, India I. INTRODUCTION Rapid development in science and technology resulted in increase in the heat flux in electronic device. The traditional cooling technique facing difficulties in exhacting the heat at the limited allocated surface. Two phase cooling showed the promising to overcome the problem. Experimental results for small diameter tubes also obtained the heat transfer coefficients that are high or less independent of vapor quality and mass flux. And it is depend on saturation pressure and heat flux, the demand of increasing in flow boiling is that high heat fluxes have once again gained importance in an application such as electronics cooling and Micro-Electro Mechanical Systems (MEMS) devices. One of the first explores the works demonstrating the potential of small passages for heat transfer enhancement was performed by Bergles [1].Recent advances in very large-scale integration (VLSI) technology and Micro-Electro Mechanical Systems (MEMS) have resulted in the ability to construct many heretofore unimagined mechanical devices on a single silicon wafer. Because microchannels with noncircular cross-sections comprise an integral part of these silicon-based Microsystems and may be heated asymmetrically, functional designs require that the fluid flow and heat transfer characteristics in these microchannels be known and understood. In addition, the microminiaturization of electronic devices and resulting increased packaging density and associated high heat fluxes [2].Evaluated the heat transfer coefficient in rectangular microchannels in 50*25m2. He predicted thermal profile on the chip and compared with experiments. He shows the pressure drop predictions using homogenous flow model were in good agreement with data. Experimentally studied critical heat flux in circular channels with diameters of 2.54 mm and 0.510 mm. The length of the heated channels is 10mm. And the working liquid is R-113. In this, critical heat flux is found to be independent of the inlet sub cooling at low flow rates because of fluid reaching the saturation temperature in a short distance into the heated channels. The author correlation was used for predicting the heat transfer coefficient. Number of reasherers like Bergles, A. E[1], I. Mudawar[2], P.A. Kew, K. Cornwell[3], M.W. Wambsganss.et al[4], Y.Y. Yan, T.F. Lin[5], G. Hetsroni.et al[6], Weilin Qu, Issam Mudawar[7], Bowers and Mudawar [8],Buasubranian Koo.et al, [9]. II. EXPERIMENTAL SETUP The flow diagram of experiment setup as shown in fig (1). It consists of pump, digital pressure gauge preheater and thermocouples and two take initially the dimineral heater is filled into the steam. The water is pumped into the preheater where it reaches to the saturation state of the water. The saturated water was then pumped into the test specimen. The wall temperature was measured at different point as shown in fig. The steady state is identified when the readings of the thermocouples remains unchanged. After reaching the steady state all the temperature, pressures were measured. Abstract: The present work is carried to determine the two phase heat transfer coefficient during flowing vertical downward in the minichannel. The minichannel test section is made up of aluminum having hydraulic diameter 1.33mm. The experiments were carried out by varying mass flow rate from 0.1g/sec to 0.3g/sec of steam at three different vapour qualities of 0.2, 0.4 and 0.6. The result showed as the heat flux increases there is an increase in two phase heat transfer coefficient upto 20000W/m2 0C. In addition to that there is a decrease in treand of heat transfer coefficient for vapour quality. Keywords: Heat transfer coefficient, Heat flux, Mass flow rate.
  • 2. Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. | IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 24| Figure1: Fig shows Experimental set up III. FIGURES AND TABLES 1. Operating Parameter Table -1: Operating Conditions Mass flow rate(g/sec) Dryness fraction(X) Heat (Q in Watts) Q1 Q2 Q3 Q4 0.1 0.2 10 20 30 40 0.4 10 20 30 40 0.6 10 20 30 40 0.2 0.2 10 20 30 40 0.4 10 20 30 40 0.6 10 20 30 40 0.3 0.2 10 20 30 40 0.4 10 20 30 40 0.6 10 20 30 40 Water tank Pump Preheatr Test specimen H eater Tank Vv I T T
  • 3. Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. | IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 25| 2. Results and Discussions 2 (a) Effect of heat flux on wall temperature for m=0.1g/sec, 0.2g/sec and 0.3g/sec. Fig (a) FigIII.2 (a) shows the variation of heat flux on wall temperature for three different dryness fractions i.e. x=0.2, 0.4 and 0.6 with mass flow rates of m=0.1, 0.2 and 0.3g/sec respectively. It can be noticed from the figure that heat flux increases with increasing wall temperature due to the lower surface tension. Highest wall temperature was found at highest dryness fraction x=0.6. 2 (b) Effect of heat flux on heat transfer coefficient for m=0.1g/sec, 0.2g/sec and 0.3g/sec. Fig (b) FigIII.2 (b) shows the variation of heat flux on heat transfer coefficient for three different dryness fractions i.e. x=0.2, 0.4 and 0.6 with mass flow rates of m=0.1, 0.2 and 0.3g/sec respectively. It can be noticed from the figure that heat transfer coefficient increases with increase in the heat flux, because increase in the heat flux increases the wall super heating temperature and at higher wall super heating temperature higher heat transfer will takes place in both cases. Highest heat transfer coefficient was found at lower dryness fraction x=0.2. 20000 30000 40000 50000 60000 70000 80000 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 h (W/m 2 0 C) Heat flux (W/m 2 ) m=0.1g/sec x=0.2 x=0.4 x=0.6 m=0.2g/sec x=0.2 x=0.4 x=0.6 m=0.3g/sec x=0.2 x=0.4 x=0.6 20000 30000 40000 50000 60000 70000 80000 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 Wall temperature ( 0 C) Heat flux (W/m 2 ) m=0.1g/sec x=0.2 x=0.4 x=0.6 m=0.2g/sec x=0.2 x=0.4 x=0.6 m=0.3g/sec x=0.2 x=0.4 x=0.6
  • 4. Experimental Investigation of Vertical Downward Flow Boiling Heat Transfer Inside Horizontal…. | IJMER | ISSN: 2249–6645 | www.ijmer.com | Vol. 4 | Iss.8| Aug. 2014 | 26| 2 (c) Effect of dryness fraction on heat transfer coefficient for m=0.1g/sec, 0.2g/sec and 0.3g/sec Fig (c) FigIII.2 (c) shows the variation of dryness fraction on heat transfer coefficient for the different heat input i.e. Q=10W, 20W, 30W and 40W with mass flow rates of m=0.1g/sec, 0.2g/sec and 0.3g/sec respectively. It is observed from the above figure that heat transfer coefficient decreases with increasing dryness fraction due to the lower shear stress at the wall surface and increase in thermal resistance. Higher heat transfer coefficient is obtained at higher heat input. IV. CONCLUSION As heat flux increases there was an increase in wall temperature. For high heat flux there was greater heat transfer coefficients upto 20000W/m2 0C. And also at higher heat fluxes there was slow increase in two phase heat transfer coefficient. The heat transfer coefficient decreases with increasing dryness fraction due to the lower shear stress at the wall surface and increase in thermal resistance. Higher heat transfer coefficient is obtained at higher heat input. REFERENCES Bergles, A. E., 1964, “Burnout in Tubes of Small Diameter.” ASME Paper No. 63-WA-182, pp.1-9. [1] I. Mudawar, Assessment of high-heat-flux thermal management schemes, IEEE. Trans. Compon. Pack. Technol. 24 (2) (2001) 122–141. [2] P.A. Kew, K. Cornwell, Correlations for the prediction of boiling heat transfer in small-diameter channels, Appl. Therm. Eng. 17 (1997) 705–715. [3] M.W. Wambsganss, D.M. France, J.A. Jendrzejczyk, T.N. Tran, Boiling heat transfer in a horizontal small-diameter tube, J. Heat Transfer 115 (1993) 963–972. [4] Y.Y. Yan, T.F. Lin, Evaporation heat transfer and pressure drop of refrigerant R-134a in a small pipe, Int. J. Heat Mass Transfer 41 (1998) 4183–4194. [5] G. Hetsroni, A. Mosyak, Z. Segal, G. Ziskind, A uniform temperature heat sink for cooling of electronic devices, Int. J. Heat Mass Transfer 45 (2002) 3275–3286 [6] Weilin Qu, Issam Mudawar” Prediction and measurement of incipient boiling heat flux in micro-channel heat sinks” Received 2 November 2001; received in revised form 6 March 2002, International Journal of Heat and Mass Transfer Vol,45 (2002),pp 3933–3945. [7] Bowers, M. B., and Mudawar, I., 1994, “High Flux Boiling in Low Flow Rate, Low Pressure Drop Mini-Channel and Micro-Channel Heat Sinks,” Int. J. Heat Mass Transfer, 37, pp. 321 332. [8] Buasubranian, p; kandlikar,s.g “high speed photographic observation of flow boiling in single rectangular minichannels”. Proceeding the ASME summer heat transfer conference. 2003. pp1-7 0.20.30.40.50.62000400060008000100001200014000160001800020000 h (W/m2 0C) Dryness fractionm=0.1g/secQ=10wQ=20wQ=30wQ=40wm=0.2g/secQ=10wQ=20wQ=30wQ=40wm=0.3g/secQ=10wQ=20wQ=40w