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HND in Civil Engineering
Module
Code Title Assessor / Examiner
CE 403
Engineering Mechanics and Strength of
Materials
Eng. C. Peiris
Assessment 1
Title : Portfolio – Lab Reports Weighting :
20%
Submit to: Deadline
Office Blackboard Other
SIS
Late submissions will incur a penalty according to the regulations
Additional submission details:
OBJECTIVES OF THIS ASSESMENT IS TO LET THE STUDENT:
 Perform laboratory experiments safely and deal with recording, analyzing
and interpretation of results.
ASSESSMENT STRATEGY AND METHODS
Assessment
Assessment
Type Description
Task
Weighting%
Deadline
Assessment 01 COURSEWORK(CW) Investigative Report – 1500 30% Week 7
Assessment 02 COURSEWORK(CW) Portfolio - Lab Reports 20% Week 10
Assessment 0 EXAM
Written Examination (Closed Book –
2 Hours)
50%
Week 17
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 2 of 25
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 3 of 25
Laboratory Experiment No. 02 –
Concrete Compressive Strength Test
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 4 of 25
ICBT Higher National Diploma in Civil Engineering
Cardiff Metropolitan University – UK
International College of Business & Technology
Colombo Campus
No: 36, De Krester Place,
R. A. De. Mel Mawatha,
Bambalapitiya,
Sri Lanka.
Assignment No- 02
“ Portfolio - Lab Report ’’
By
Sri Sanduli Devini Weerasekara
Colombo Campus - CL/HNDCivil/12/35
HND in Civil Engineering
Submit to – Mr. C.N. Peirispulle
Submitted date – 2019.08.15
ICBT Campus
2019
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 5 of 25
Acknowledgement
I take the opportunity to offer a sincere graduate to my guide Ms. Eeshani Perera
Laboratory lecture in Laboratory Experiment of Engineering Mechanics and Strength of
Materials subject for her kind support in completion of this Lab Practicals and Lab Report in
a very successful manner. And also, I wish to thank you for teaching how to do this practicals
easily.
And also, I wish to thank you Ms. Sachini De Silva and Mr. C.N. Peirispulle for
teaching well about how to do these practicals in an easy way to us before doing the lab
practicals.
Finally, I wish to thank my parents & friends for their support & encouragement
throughout the completion of this report.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 6 of 25
Table of Contents
1.0 Introduction...................................................................................................................8
2.0 Apparatus & Materials.................................................................................................9
3.0 Procedure.....................................................................................................................13
4.0 Results..........................................................................................................................17
5.0 Discussion.....................................................................................................................19
6.0 Conclusion ...................................................................................................................21
7.0 References....................................................................................................................23
Table of Tables
Table 1 - Quantities of using materials of concrete mix.....................................................12
Table 2 - Record measurements of cube weight were taken from the Cube Test............14
Table 3 - Record measurements of maximum load to bear each cube were taken from
the Cube Test..........................................................................................................................15
Table 4 - Calculation the Average of Cube Weight and Average of Compression
Strength...................................................................................................................................17
Table 5 - The Compressive Strength of concrete at different Ages...................................21
Table 6 - Compressive Strength of Different Grades of Concrete at 7 and 28 Days.......22
Lab Report – Concrete Compressive Strength Test August 15, 2019
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Table of Figures
Figure 1 - Concrete Cube Test kit set.....................................................................................9
Figure 2 - Compression Testing Machine..............................................................................9
Figure 3 - Steel Cube Molds..................................................................................................10
Figure 4 - Measurements of a Cube Mold ...........................................................................10
Figure 5 - Steel Rod ...............................................................................................................11
Figure 6 - Hand Float ............................................................................................................11
Figure 7 - Materials of Concrete mix...................................................................................12
Figure 8 - Grease....................................................................................................................12
Figure 9 - How the group members were filled the cubes and compacted each layer 35
times using the steel rod ........................................................................................................13
Figure 10 - A harden concrete cube looks like after 7 days ...............................................14
Figure 11 - The cube was placed at the center plate of the compression machine for
testing ......................................................................................................................................15
Figure 12 - After the cube test, how all 3 cubes were shown .............................................16
Figure 13 - Water-Cement ratio versus Strength ...............................................................20
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 8 of 25
1.0 Introduction
The Concrete Cube Crushing Test is determined the Compressive
Strength of hardening concrete. Via this test determined the specification of concrete fulfills
required. Compressive Strength means the ability of the structure to carry the loads on its
surface without any deflections or cracks. In here, under compression, the size of the
structure is reduced.
 The Formula of Compressive Strength of Hardening Concrete
𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 =
𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑳𝒐𝒂𝒅
𝑪𝒓𝒐𝒔𝒔 − 𝑺𝒆𝒄𝒕𝒊𝒐𝒏𝒂𝒍 𝑨𝒓𝒆𝒂
After removing cubes the age of 3, 7, 14, 21 and 28 days in curing bath, the cube test can be
done for the harden concrete cubes. Day by day, the compressive strength of concrete
increased. Therefore, The compressive strength of concrete increases according to age. The
28 days concrete strength considered as the standard day for most of the concrete works. The
temperature and moisture affect the increment rate of the concrete strength in the hardening
process. The Grade 30 (M30) concrete mix is used in the Cube Test. Followings are the
factors affecting the compressive strength of concrete.
 Water-Cement ratio
 Cement Strength
 Quality of concrete materials
 Quality control during production of concrete
Lab Report – Concrete Compressive Strength Test August 15, 2019
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2.0 Apparatus & Materials
 Apparatus
Figure 1 - Concrete Cube Test kit set (Anon., n.d.)
1. Compression Testing Machine
Figure 2 - Compression Testing Machine (Anon., n.d.)
 The Compression Strength Machine is used to test the Compressive Strength of
hardening concrete.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 10 of 25
2. Steel Cube Mold
Figure 3 - Steel Cube Molds (Anon., n.d.)
Figure 4 - Measurements of a Cube Mold (Anon., n.d.)
 The Steel Cube Molds is used to place the fresh concrete for the hardening process.
3. Steel Rod
 The Steel Rod is used to compact each concrete layer to remove the air voids and
subsequent layers penetrate into the underlying layer.
 Height of Steel Rod – 60 cm
 Length of Steel Rod – 25 mm
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 11 of 25
 Width of Steel Rod – 25 mm
Figure 5 - Steel Rod (Anon., n.d.)
4. Hand Float
Figure 6 - Hand Float (Anon., n.d.)
 Hand Float is used to level (plate) the surface in the over concrete layer.
 Materials
1. Cement, Sand, Aggregates & Water
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 12 of 25
Figure 7 - Materials of Concrete mix (Anon., n.d.)
Materials
Cement
(kg)
Fine
Aggregate
(kg)
Coarse
Aggregate
(kg)
Water
(kg or liters)
Quantities 3.465 1.87 6.105 15.62
Table 1 - Quantities of using materials of concrete mix
 Mix ratio of Cement : Fine Aggregate : Coarse Aggregate = 1 : 2 : 4
2. Grease
Figure 8 - Grease (Anon., n.d.)
 Grease oil is used to prevent the concrete from sticking to the cube mold.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 13 of 25
3.0 Procedure
1. The mold that was used in the cube test must be cleaned internally using the wire
brush. Because remove any residual particles from previous concrete tests.
2. The interior surface of the assembled mold was required to be thinly coated with
grease oil to prevent adhesion of concrete.
3. The mixed concrete was poured with a certain mix proportion into the mold in 3
layers and each layer was must be tamped 35 times using the compacting steel rod.
The mold was filled up until overflow and leveled the surface using the hand float.
Figure 9 - How the group members were filled the cubes and compacted each layer 35
times using the steel rod
4. The concrete mixture cube was left for 24 hours setting.
5. The above steps were should be repeated for another 2 more cubes with the same mix
proportion.
6. The date of the mixture was recorded for every cube and all 3 cubes were submerged
in the curing tank at the temperature of 18 degrees Celsius – 20 degrees Celsius.
Tested on the 7th
day.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 14 of 25
7. After the 7th
day, When the cube was fully matured it should be weighted and
recorded.
Figure 10 - A harden concrete cube looks like after 7 days
Cube No.
Cube Weight
(kg)
1 8.28
2 8.58
3 9.11
Table 2 - Record measurements of cube weight were taken from the Cube Test
8. The cube was placed to be tested at the center plate of the compression machine. Both
plates were in contact with the lower surface of the concrete plate and it was ensured
by them. The load value was released to raise up the bottom plate until the cube
touches the above plate. The maximum load that would crush the tested cube was
recorded.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 15 of 25
Figure 11 - The cube was placed at the center plate of the compression machine for
testing
9. The above steps were repeated using the other cubes. Accordingly, the result was
recorded by him.
Cube No.
Maximum Load
(Peak value)
1 332.00
2 350.28
3 396.47
Table 3 - Record measurements of maximum load to bear each cube were taken from
the Cube Test
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 16 of 25
Figure 12 - After the cube test, how all 3 cubes were shown
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 17 of 25
4.0 Results
Table 4 - Calculation the Average of Cube Weight and Average of Compression
Strength
Cube
No.
Date of
Cube made
Date of
Testing
Age
during
testing
Cube
Weight
(kg)
Compression
Strength
(MPa)
1 22/07/2019 31/07/2019 7 days 8.28 14.75
2 22/07/2019 31/07/2019 7 days 8.58 15.56
3 22/07/2019 31/07/2019 7 days 9.11 17.62
Average 8.65 15.97
Calculations:
 Average of Cube Weight =
(𝟖.𝟐𝟖 + 𝟖.𝟓𝟖 + 𝟗.𝟏𝟏)𝐤𝐠
𝟑
= 8.65 kg
 Percentage of Compressive Strength in 7 days = 65%
The Grade 30 (M30) concrete mix is used in the Cube Test. It means the Compressive
Strength of 30N/mm2
in 28 days.
Thus,
Compressive Strength for Grade 30 (M30) concrete after 7 days = 𝟑𝟎𝐍𝐦𝐦−𝟐
×
𝟔𝟓
𝟏𝟎𝟎
= 19.5 𝐍𝐦𝐦−𝟐
 Size of Cube = 150mm x 150mm x 150mm
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 18 of 25
Area of Concrete Cube = 150mm x 150mm
= 22 500mm2
 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 =
𝐌𝐚𝐱𝐢𝐦𝐮𝐦 𝐋𝐨𝐚𝐝
𝐂𝐫𝐨𝐬𝐬−𝐒𝐞𝐜𝐭𝐢𝐨𝐧𝐚𝐥 𝐀𝐫𝐞𝐚
 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 =
𝟑𝟑𝟐.𝟎𝟎 ×𝟏𝟎𝟎𝟎 𝐤𝐍
𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐
= 14.75 MPa
 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 =
𝟑𝟓𝟎.𝟐𝟖 ×𝟏𝟎𝟎𝟎 𝐤𝐍
𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐
= 15.56 MPa
 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 =
𝟑𝟗𝟔.𝟒𝟕 ×𝟏𝟎𝟎𝟎 𝐤𝐍
𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐
= 17.62 MPa
Average of Compressive Strength in Concrete Cubes =
(𝟏𝟒.𝟕𝟓+𝟏𝟓.𝟓𝟔+𝟏𝟕.𝟔𝟐)𝐌𝐏𝐚
𝟑
= 15.97 MPa
 Standard Deviation = √
∑(𝐱−𝐱̅) 𝟐
𝐧−𝟏
= √
(𝟏𝟒.𝟕𝟓−𝟏𝟓.𝟗𝟕) 𝟐+(𝟏𝟓.𝟓𝟔−𝟏𝟓.𝟗𝟕) 𝟐+(𝟏𝟕.𝟔𝟐−𝟏𝟓.𝟗𝟕) 𝟐
𝟑−𝟏
= √
(−𝟏.𝟐𝟐) 𝟐+(−𝟎.𝟒𝟏) 𝟐+(𝟏.𝟔𝟓) 𝟐
𝟐
= √
𝟏.𝟒𝟖𝟖𝟒+𝟎.𝟏𝟔𝟖𝟏+𝟐.𝟕𝟐𝟐𝟓
𝟐
= √
𝟒.𝟑𝟕𝟗
𝟐
= 1.4796 MPa = 1.48 MPa
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 19 of 25
5.0 Discussion
1. Why the inner surface of the mold shall be coated with the grease oil?
 The inner surface of the mold shall be coated with the grease oil because to
prevent leakage during filling the concrete and to prevent the concrete from sticking to it,
otherwise, the hardening concrete cube won’t release from the mold.
2. How can the value of standard deviation describe the strength and quality of the
concrete?
 Standard Deviation indicates the deviation of a set of variables from the mean value.
The less the standard deviation value is, the more values are close together and
indicates more consistency results. It is a measure of how the strength behavior of the
concrete is changing. That when the cubes are tested compressive strength the range
of minimum and maximum value determine the SD. Its value increases along with the
strength of cement required, as much more accuracy is required for making high
strength grade mixture. SD will be less if the quality at the materials of a concrete
mixture is better and if the quality is poor, the SD will be high. Thus, Standard
Deviation inversely proportional to the Quality of concrete. It is best if our
compressive strength value is a bit less than our minimum range of strength.
According to our cube test results, our SD value is 1.48. Thus, it is a very low
value. Therefore, the strength and quality of our concrete are very high.
3. Describe how the strength can be affected with the variation of water cement ratio?
 The ratio of the amount of water to the amount of cement by weight is known as the
“water-cement ratio”. The strength of concrete depends on this ratio. In a hardened concrete,
strength is inversely proportional to the water/cement ratio. The quantity of water added to
the cement while preparing concrete mixes has been known to exert tremendous influence on
the quality of concrete. Water affects the durability and strength of concrete.
The relation between the water-cement ratio and the strength of concrete in 28
days is shown in the below figure. Compressive strength is high when the water-cement ratio
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 20 of 25
is low. The lower water-cement ratio could be used when the concrete is vibrated to achieve
higher strength. The lower water-cement ratio means less water, or more cement and lower
workability.
Figure 13 - Water-Cement ratio versus Strength
 When the water-cement ratio is high
 If the W / c ratio is high, a large quantity of water can be obtained per unit
weight of cement in the concrete mix. Then some water will still be left when the concrete
hardens and is ready for use. This trapped water was evaporated, leaving some air voids in
the concrete block. The presence of voids results in reduced strength.
 When the water-cement ratio is low
 In this case, there will be very less amount of water in the block of formwork
when the concrete is poured into it, and hence lesser voids.
Therefore, low water and cement ratio can cause serious problems in hard concrete.
Thus, the water-cement ratio is the most important factor in the concrete.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 21 of 25
6.0 Conclusion
 In the Cube Test is determined the Compressive Strength of hardening concrete.
 The apparatus of the cube molds, steel rod, hand float, and compression testing machine
(CTM) are used for doing the cube test.
 The ratio of cement, fine aggregate, coarse aggregate and water to 1: 2: 4: ½ were used to
prepare the concrete mixture.
 The Grade 30 (M30) concrete mix is used in the Cube Test.
 After removing cubes the age of 3, 7, 14, 21 and 28 days in curing bath, the cube test can
be done for the harden concrete cubes.
 After 28 days, the compressive strength of hardening concrete is very high.
 We were done our cube test after 7 days.
 According to our results, we were done our cube practical test in very successfully.
 But some of the factors such as the first time we added water, we got a dry mix and after
we added water, then the concrete mix is too wet, the top surface was absorbed some
water from the concrete mix, the cement is spread through the air because of the wind and
when mixing the material of concrete mix, they were spread everywhere and some of the
cubes are loose, therefore that cubes can’t be fixed properly were affected our cube test
results.
 However, our cube practical test was a success and we got the idea such as how to do the
cube test, the situation of freshly mixed concrete and how to do the practicals in the
practical lab with safety, how to use the material of concrete, how to prepare the good
concrete mix are some of them.
Table 5 - The Compressive Strength of concrete at different Ages (Anon.,
2014)
Age Percentage of Compressive Strength
1 day 16%
3 day 40%
7 day 65%
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 22 of 25
14 day 90%
28 day 99%
Table 6 - Compressive Strength of Different Grades of Concrete at 7 and
28 Days (Anon., 2014)
Grade of Concrete
Minimum compressive
strength N/mm2 at 7 days
Specified characteristic
compressive strength
(N/mm2) at 28 days
M15 10 15
M20 13.5 20
M25 17 25
M30 20 30
M35 23.5 35
M40 27 40
M45 30 45
 Finally, I would like to thank our guide Ms. Eeshani Perera in our practical tests to give
your knowledge clearly to us.
 And also, I think these practical tests benefit a lot on my subject and for my future as it
prepares me to overcome many upcoming problems. Overall, it was a great experience for
me.
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 23 of 25
7.0 References
 Anon., 2014. The Constructor - Civil Engineering Home. [Online]
Available at: https://theconstructor.org/concrete/compressive-strength-concrete-cube-
test/1561/
[Accessed 02 04 2014].
 Anon., n.d. Compression Testing Machine. [Online]
Available at: https://theconstructor.org/wp-content/uploads/2011/11/digital-compression-
testing-machine.jpg
 Anon., n.d. Cube test apparatures. [Online]
Available at:
data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxISEhU
TExMVFhUXFRgXFRgXGBcXGBcYFxUWFxgXGBgYHSggGBolHRcWITEhJSkrLi4
vFx8zODMtNygtLisBCgoKDg0OGxAQGy0lHyUtLS0tLS0tLS0uLS0tLTUtLS0tLS0tLS
0tLS0tLS0tLS0tLSstLS0tLS0rLS0tLS0tLf/AABEIAI0BZQMBIgACEQEDEQH/
 Anon., n.d. Grease. [Online]
Available at:
data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxITEhU
TExIVFRUXFhUVFRUYFRUVFxYWFxUWFhUVFRcYHSggGBolGxUWITEhJikrLi4
uFx8zODMtNygtLisBCgoKDg0OGhAQGy0lICUtLS0tLS0tLS0tLS0tLS0tLS0tLS0tLS0
tLS0tLS0tLS0tLS0tLS0tLS0tLS0tLS0tLf/AABEIAOEA4QMBIgACEQEDEQH/
 Anon., n.d. Hand Float. [Online]
Available at:
https://www.masterwholesale.com/media/catalog/product/cache/1/image/9df78eab33525d
08d6e5fb8d27136e95/t/-/t-mt_14634.jpg
 Anon., n.d. Materials of Concrete mix. [Online]
Available at:
data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxMTEh
USEhIWFhUXGB4YFhgXGRogHRoeIR8aGB4dGh4YICkgGh0lHh8gIjEiJikrLi4uGB8z
ODMsNygtLisBCgoKDg0OGxAQGy0mICUtLS0tLy4rLS0vLy0tLS0tLS0tLS8tLi0tLS8t
LS0vLS0tLy8tLS0tLS0tLS8tLS0tLf/AABEIAH8BiwMBEQACEQEDEQH/
Lab Report – Concrete Compressive Strength Test August 15, 2019
Page 24 of 25
 Anon., n.d. Steeel Rod. [Online]
Available at: https://5.imimg.com/data5/VN/KE/MY-720938/tamping-bar-500x500.jpg
 Anon., n.d. Steel Cube Mold. [Online]
Available at:
data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxMTEh
UTExMWFhUVFRgVFxgWFRcVFhYXGBUWFhUYGBcYHSggGBolHRUVITEhJSkr
Li4uFx8zODMtNygtLisBCgoKDg0OGhAQGi0lIB0tLS0tLS0tLS0tLS0tLS0tKy0tLS0tL
S0tLS0tLS0tLS0tLS4tLS0tLS0tLy0tLS0tLf/AABEIAOEA4QMBEQACEQEDEQH/
 Anon., n.d. Steel Cube Molds. [Online]
Available at:
data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxISEhUS
EhIWFRUXFRYVFRUVFRgWFxgVFRUWFhUXFxYYHSggGBolHRUVITEhJSkrLi4
uFx8zODMtNygtLisBCgoKDg0OFxAQGi0eHx8tLS0tLS0tLS0tLSstLy0tLS0tLS0tLS0t
LS0tKy0tLS0tLS0tLS0tKy0tLS0rLSstLf/AABEIAOEA4QMBIgACEQEDEQH/
Lab Report – Concrete Compressive Strength Test August 15, 2019
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Cube test report

  • 1. HND in Civil Engineering Module Code Title Assessor / Examiner CE 403 Engineering Mechanics and Strength of Materials Eng. C. Peiris Assessment 1 Title : Portfolio – Lab Reports Weighting : 20% Submit to: Deadline Office Blackboard Other SIS Late submissions will incur a penalty according to the regulations Additional submission details: OBJECTIVES OF THIS ASSESMENT IS TO LET THE STUDENT:  Perform laboratory experiments safely and deal with recording, analyzing and interpretation of results. ASSESSMENT STRATEGY AND METHODS Assessment Assessment Type Description Task Weighting% Deadline Assessment 01 COURSEWORK(CW) Investigative Report – 1500 30% Week 7 Assessment 02 COURSEWORK(CW) Portfolio - Lab Reports 20% Week 10 Assessment 0 EXAM Written Examination (Closed Book – 2 Hours) 50% Week 17
  • 2. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 2 of 25
  • 3. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 3 of 25 Laboratory Experiment No. 02 – Concrete Compressive Strength Test
  • 4. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 4 of 25 ICBT Higher National Diploma in Civil Engineering Cardiff Metropolitan University – UK International College of Business & Technology Colombo Campus No: 36, De Krester Place, R. A. De. Mel Mawatha, Bambalapitiya, Sri Lanka. Assignment No- 02 “ Portfolio - Lab Report ’’ By Sri Sanduli Devini Weerasekara Colombo Campus - CL/HNDCivil/12/35 HND in Civil Engineering Submit to – Mr. C.N. Peirispulle Submitted date – 2019.08.15 ICBT Campus 2019
  • 5. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 5 of 25 Acknowledgement I take the opportunity to offer a sincere graduate to my guide Ms. Eeshani Perera Laboratory lecture in Laboratory Experiment of Engineering Mechanics and Strength of Materials subject for her kind support in completion of this Lab Practicals and Lab Report in a very successful manner. And also, I wish to thank you for teaching how to do this practicals easily. And also, I wish to thank you Ms. Sachini De Silva and Mr. C.N. Peirispulle for teaching well about how to do these practicals in an easy way to us before doing the lab practicals. Finally, I wish to thank my parents & friends for their support & encouragement throughout the completion of this report.
  • 6. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 6 of 25 Table of Contents 1.0 Introduction...................................................................................................................8 2.0 Apparatus & Materials.................................................................................................9 3.0 Procedure.....................................................................................................................13 4.0 Results..........................................................................................................................17 5.0 Discussion.....................................................................................................................19 6.0 Conclusion ...................................................................................................................21 7.0 References....................................................................................................................23 Table of Tables Table 1 - Quantities of using materials of concrete mix.....................................................12 Table 2 - Record measurements of cube weight were taken from the Cube Test............14 Table 3 - Record measurements of maximum load to bear each cube were taken from the Cube Test..........................................................................................................................15 Table 4 - Calculation the Average of Cube Weight and Average of Compression Strength...................................................................................................................................17 Table 5 - The Compressive Strength of concrete at different Ages...................................21 Table 6 - Compressive Strength of Different Grades of Concrete at 7 and 28 Days.......22
  • 7. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 7 of 25 Table of Figures Figure 1 - Concrete Cube Test kit set.....................................................................................9 Figure 2 - Compression Testing Machine..............................................................................9 Figure 3 - Steel Cube Molds..................................................................................................10 Figure 4 - Measurements of a Cube Mold ...........................................................................10 Figure 5 - Steel Rod ...............................................................................................................11 Figure 6 - Hand Float ............................................................................................................11 Figure 7 - Materials of Concrete mix...................................................................................12 Figure 8 - Grease....................................................................................................................12 Figure 9 - How the group members were filled the cubes and compacted each layer 35 times using the steel rod ........................................................................................................13 Figure 10 - A harden concrete cube looks like after 7 days ...............................................14 Figure 11 - The cube was placed at the center plate of the compression machine for testing ......................................................................................................................................15 Figure 12 - After the cube test, how all 3 cubes were shown .............................................16 Figure 13 - Water-Cement ratio versus Strength ...............................................................20
  • 8. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 8 of 25 1.0 Introduction The Concrete Cube Crushing Test is determined the Compressive Strength of hardening concrete. Via this test determined the specification of concrete fulfills required. Compressive Strength means the ability of the structure to carry the loads on its surface without any deflections or cracks. In here, under compression, the size of the structure is reduced.  The Formula of Compressive Strength of Hardening Concrete 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 = 𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑳𝒐𝒂𝒅 𝑪𝒓𝒐𝒔𝒔 − 𝑺𝒆𝒄𝒕𝒊𝒐𝒏𝒂𝒍 𝑨𝒓𝒆𝒂 After removing cubes the age of 3, 7, 14, 21 and 28 days in curing bath, the cube test can be done for the harden concrete cubes. Day by day, the compressive strength of concrete increased. Therefore, The compressive strength of concrete increases according to age. The 28 days concrete strength considered as the standard day for most of the concrete works. The temperature and moisture affect the increment rate of the concrete strength in the hardening process. The Grade 30 (M30) concrete mix is used in the Cube Test. Followings are the factors affecting the compressive strength of concrete.  Water-Cement ratio  Cement Strength  Quality of concrete materials  Quality control during production of concrete
  • 9. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 9 of 25 2.0 Apparatus & Materials  Apparatus Figure 1 - Concrete Cube Test kit set (Anon., n.d.) 1. Compression Testing Machine Figure 2 - Compression Testing Machine (Anon., n.d.)  The Compression Strength Machine is used to test the Compressive Strength of hardening concrete.
  • 10. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 10 of 25 2. Steel Cube Mold Figure 3 - Steel Cube Molds (Anon., n.d.) Figure 4 - Measurements of a Cube Mold (Anon., n.d.)  The Steel Cube Molds is used to place the fresh concrete for the hardening process. 3. Steel Rod  The Steel Rod is used to compact each concrete layer to remove the air voids and subsequent layers penetrate into the underlying layer.  Height of Steel Rod – 60 cm  Length of Steel Rod – 25 mm
  • 11. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 11 of 25  Width of Steel Rod – 25 mm Figure 5 - Steel Rod (Anon., n.d.) 4. Hand Float Figure 6 - Hand Float (Anon., n.d.)  Hand Float is used to level (plate) the surface in the over concrete layer.  Materials 1. Cement, Sand, Aggregates & Water
  • 12. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 12 of 25 Figure 7 - Materials of Concrete mix (Anon., n.d.) Materials Cement (kg) Fine Aggregate (kg) Coarse Aggregate (kg) Water (kg or liters) Quantities 3.465 1.87 6.105 15.62 Table 1 - Quantities of using materials of concrete mix  Mix ratio of Cement : Fine Aggregate : Coarse Aggregate = 1 : 2 : 4 2. Grease Figure 8 - Grease (Anon., n.d.)  Grease oil is used to prevent the concrete from sticking to the cube mold.
  • 13. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 13 of 25 3.0 Procedure 1. The mold that was used in the cube test must be cleaned internally using the wire brush. Because remove any residual particles from previous concrete tests. 2. The interior surface of the assembled mold was required to be thinly coated with grease oil to prevent adhesion of concrete. 3. The mixed concrete was poured with a certain mix proportion into the mold in 3 layers and each layer was must be tamped 35 times using the compacting steel rod. The mold was filled up until overflow and leveled the surface using the hand float. Figure 9 - How the group members were filled the cubes and compacted each layer 35 times using the steel rod 4. The concrete mixture cube was left for 24 hours setting. 5. The above steps were should be repeated for another 2 more cubes with the same mix proportion. 6. The date of the mixture was recorded for every cube and all 3 cubes were submerged in the curing tank at the temperature of 18 degrees Celsius – 20 degrees Celsius. Tested on the 7th day.
  • 14. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 14 of 25 7. After the 7th day, When the cube was fully matured it should be weighted and recorded. Figure 10 - A harden concrete cube looks like after 7 days Cube No. Cube Weight (kg) 1 8.28 2 8.58 3 9.11 Table 2 - Record measurements of cube weight were taken from the Cube Test 8. The cube was placed to be tested at the center plate of the compression machine. Both plates were in contact with the lower surface of the concrete plate and it was ensured by them. The load value was released to raise up the bottom plate until the cube touches the above plate. The maximum load that would crush the tested cube was recorded.
  • 15. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 15 of 25 Figure 11 - The cube was placed at the center plate of the compression machine for testing 9. The above steps were repeated using the other cubes. Accordingly, the result was recorded by him. Cube No. Maximum Load (Peak value) 1 332.00 2 350.28 3 396.47 Table 3 - Record measurements of maximum load to bear each cube were taken from the Cube Test
  • 16. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 16 of 25 Figure 12 - After the cube test, how all 3 cubes were shown
  • 17. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 17 of 25 4.0 Results Table 4 - Calculation the Average of Cube Weight and Average of Compression Strength Cube No. Date of Cube made Date of Testing Age during testing Cube Weight (kg) Compression Strength (MPa) 1 22/07/2019 31/07/2019 7 days 8.28 14.75 2 22/07/2019 31/07/2019 7 days 8.58 15.56 3 22/07/2019 31/07/2019 7 days 9.11 17.62 Average 8.65 15.97 Calculations:  Average of Cube Weight = (𝟖.𝟐𝟖 + 𝟖.𝟓𝟖 + 𝟗.𝟏𝟏)𝐤𝐠 𝟑 = 8.65 kg  Percentage of Compressive Strength in 7 days = 65% The Grade 30 (M30) concrete mix is used in the Cube Test. It means the Compressive Strength of 30N/mm2 in 28 days. Thus, Compressive Strength for Grade 30 (M30) concrete after 7 days = 𝟑𝟎𝐍𝐦𝐦−𝟐 × 𝟔𝟓 𝟏𝟎𝟎 = 19.5 𝐍𝐦𝐦−𝟐  Size of Cube = 150mm x 150mm x 150mm
  • 18. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 18 of 25 Area of Concrete Cube = 150mm x 150mm = 22 500mm2  𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 = 𝐌𝐚𝐱𝐢𝐦𝐮𝐦 𝐋𝐨𝐚𝐝 𝐂𝐫𝐨𝐬𝐬−𝐒𝐞𝐜𝐭𝐢𝐨𝐧𝐚𝐥 𝐀𝐫𝐞𝐚  𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 = 𝟑𝟑𝟐.𝟎𝟎 ×𝟏𝟎𝟎𝟎 𝐤𝐍 𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐 = 14.75 MPa  𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 = 𝟑𝟓𝟎.𝟐𝟖 ×𝟏𝟎𝟎𝟎 𝐤𝐍 𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐 = 15.56 MPa  𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐯𝐞 𝐒𝐭𝐫𝐞𝐧𝐠𝐭𝐡 𝐨𝐟 𝐂𝐮𝐛𝐞 𝟏 = 𝟑𝟗𝟔.𝟒𝟕 ×𝟏𝟎𝟎𝟎 𝐤𝐍 𝟐𝟐 𝟓𝟎𝟎 𝐦𝐦 𝟐 = 17.62 MPa Average of Compressive Strength in Concrete Cubes = (𝟏𝟒.𝟕𝟓+𝟏𝟓.𝟓𝟔+𝟏𝟕.𝟔𝟐)𝐌𝐏𝐚 𝟑 = 15.97 MPa  Standard Deviation = √ ∑(𝐱−𝐱̅) 𝟐 𝐧−𝟏 = √ (𝟏𝟒.𝟕𝟓−𝟏𝟓.𝟗𝟕) 𝟐+(𝟏𝟓.𝟓𝟔−𝟏𝟓.𝟗𝟕) 𝟐+(𝟏𝟕.𝟔𝟐−𝟏𝟓.𝟗𝟕) 𝟐 𝟑−𝟏 = √ (−𝟏.𝟐𝟐) 𝟐+(−𝟎.𝟒𝟏) 𝟐+(𝟏.𝟔𝟓) 𝟐 𝟐 = √ 𝟏.𝟒𝟖𝟖𝟒+𝟎.𝟏𝟔𝟖𝟏+𝟐.𝟕𝟐𝟐𝟓 𝟐 = √ 𝟒.𝟑𝟕𝟗 𝟐 = 1.4796 MPa = 1.48 MPa
  • 19. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 19 of 25 5.0 Discussion 1. Why the inner surface of the mold shall be coated with the grease oil?  The inner surface of the mold shall be coated with the grease oil because to prevent leakage during filling the concrete and to prevent the concrete from sticking to it, otherwise, the hardening concrete cube won’t release from the mold. 2. How can the value of standard deviation describe the strength and quality of the concrete?  Standard Deviation indicates the deviation of a set of variables from the mean value. The less the standard deviation value is, the more values are close together and indicates more consistency results. It is a measure of how the strength behavior of the concrete is changing. That when the cubes are tested compressive strength the range of minimum and maximum value determine the SD. Its value increases along with the strength of cement required, as much more accuracy is required for making high strength grade mixture. SD will be less if the quality at the materials of a concrete mixture is better and if the quality is poor, the SD will be high. Thus, Standard Deviation inversely proportional to the Quality of concrete. It is best if our compressive strength value is a bit less than our minimum range of strength. According to our cube test results, our SD value is 1.48. Thus, it is a very low value. Therefore, the strength and quality of our concrete are very high. 3. Describe how the strength can be affected with the variation of water cement ratio?  The ratio of the amount of water to the amount of cement by weight is known as the “water-cement ratio”. The strength of concrete depends on this ratio. In a hardened concrete, strength is inversely proportional to the water/cement ratio. The quantity of water added to the cement while preparing concrete mixes has been known to exert tremendous influence on the quality of concrete. Water affects the durability and strength of concrete. The relation between the water-cement ratio and the strength of concrete in 28 days is shown in the below figure. Compressive strength is high when the water-cement ratio
  • 20. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 20 of 25 is low. The lower water-cement ratio could be used when the concrete is vibrated to achieve higher strength. The lower water-cement ratio means less water, or more cement and lower workability. Figure 13 - Water-Cement ratio versus Strength  When the water-cement ratio is high  If the W / c ratio is high, a large quantity of water can be obtained per unit weight of cement in the concrete mix. Then some water will still be left when the concrete hardens and is ready for use. This trapped water was evaporated, leaving some air voids in the concrete block. The presence of voids results in reduced strength.  When the water-cement ratio is low  In this case, there will be very less amount of water in the block of formwork when the concrete is poured into it, and hence lesser voids. Therefore, low water and cement ratio can cause serious problems in hard concrete. Thus, the water-cement ratio is the most important factor in the concrete.
  • 21. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 21 of 25 6.0 Conclusion  In the Cube Test is determined the Compressive Strength of hardening concrete.  The apparatus of the cube molds, steel rod, hand float, and compression testing machine (CTM) are used for doing the cube test.  The ratio of cement, fine aggregate, coarse aggregate and water to 1: 2: 4: ½ were used to prepare the concrete mixture.  The Grade 30 (M30) concrete mix is used in the Cube Test.  After removing cubes the age of 3, 7, 14, 21 and 28 days in curing bath, the cube test can be done for the harden concrete cubes.  After 28 days, the compressive strength of hardening concrete is very high.  We were done our cube test after 7 days.  According to our results, we were done our cube practical test in very successfully.  But some of the factors such as the first time we added water, we got a dry mix and after we added water, then the concrete mix is too wet, the top surface was absorbed some water from the concrete mix, the cement is spread through the air because of the wind and when mixing the material of concrete mix, they were spread everywhere and some of the cubes are loose, therefore that cubes can’t be fixed properly were affected our cube test results.  However, our cube practical test was a success and we got the idea such as how to do the cube test, the situation of freshly mixed concrete and how to do the practicals in the practical lab with safety, how to use the material of concrete, how to prepare the good concrete mix are some of them. Table 5 - The Compressive Strength of concrete at different Ages (Anon., 2014) Age Percentage of Compressive Strength 1 day 16% 3 day 40% 7 day 65%
  • 22. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 22 of 25 14 day 90% 28 day 99% Table 6 - Compressive Strength of Different Grades of Concrete at 7 and 28 Days (Anon., 2014) Grade of Concrete Minimum compressive strength N/mm2 at 7 days Specified characteristic compressive strength (N/mm2) at 28 days M15 10 15 M20 13.5 20 M25 17 25 M30 20 30 M35 23.5 35 M40 27 40 M45 30 45  Finally, I would like to thank our guide Ms. Eeshani Perera in our practical tests to give your knowledge clearly to us.  And also, I think these practical tests benefit a lot on my subject and for my future as it prepares me to overcome many upcoming problems. Overall, it was a great experience for me.
  • 23. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 23 of 25 7.0 References  Anon., 2014. The Constructor - Civil Engineering Home. [Online] Available at: https://theconstructor.org/concrete/compressive-strength-concrete-cube- test/1561/ [Accessed 02 04 2014].  Anon., n.d. Compression Testing Machine. [Online] Available at: https://theconstructor.org/wp-content/uploads/2011/11/digital-compression- testing-machine.jpg  Anon., n.d. Cube test apparatures. [Online] Available at: data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxISEhU TExMVFhUXFRgXFRgXGBcXGBcYFxUWFxgXGBgYHSggGBolHRcWITEhJSkrLi4 vFx8zODMtNygtLisBCgoKDg0OGxAQGy0lHyUtLS0tLS0tLS0uLS0tLTUtLS0tLS0tLS 0tLS0tLS0tLS0tLSstLS0tLS0rLS0tLS0tLf/AABEIAI0BZQMBIgACEQEDEQH/  Anon., n.d. Grease. [Online] Available at: data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxITEhU TExIVFRUXFhUVFRUYFRUVFxYWFxUWFhUVFRcYHSggGBolGxUWITEhJikrLi4 uFx8zODMtNygtLisBCgoKDg0OGhAQGy0lICUtLS0tLS0tLS0tLS0tLS0tLS0tLS0tLS0 tLS0tLS0tLS0tLS0tLS0tLS0tLS0tLS0tLf/AABEIAOEA4QMBIgACEQEDEQH/  Anon., n.d. Hand Float. [Online] Available at: https://www.masterwholesale.com/media/catalog/product/cache/1/image/9df78eab33525d 08d6e5fb8d27136e95/t/-/t-mt_14634.jpg  Anon., n.d. Materials of Concrete mix. [Online] Available at: data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxMTEh USEhIWFhUXGB4YFhgXGRogHRoeIR8aGB4dGh4YICkgGh0lHh8gIjEiJikrLi4uGB8z ODMsNygtLisBCgoKDg0OGxAQGy0mICUtLS0tLy4rLS0vLy0tLS0tLS0tLS8tLi0tLS8t LS0vLS0tLy8tLS0tLS0tLS8tLS0tLf/AABEIAH8BiwMBEQACEQEDEQH/
  • 24. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 24 of 25  Anon., n.d. Steeel Rod. [Online] Available at: https://5.imimg.com/data5/VN/KE/MY-720938/tamping-bar-500x500.jpg  Anon., n.d. Steel Cube Mold. [Online] Available at: data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxMTEh UTExMWFhUVFRgVFxgWFRcVFhYXGBUWFhUYGBcYHSggGBolHRUVITEhJSkr Li4uFx8zODMtNygtLisBCgoKDg0OGhAQGi0lIB0tLS0tLS0tLS0tLS0tLS0tKy0tLS0tL S0tLS0tLS0tLS0tLS4tLS0tLS0tLy0tLS0tLf/AABEIAOEA4QMBEQACEQEDEQH/  Anon., n.d. Steel Cube Molds. [Online] Available at: data:image/jpeg;base64,/9j/4AAQSkZJRgABAQAAAQABAAD/2wCEAAkGBxISEhUS EhIWFRUXFRYVFRUVFRgWFxgVFRUWFhUXFxYYHSggGBolHRUVITEhJSkrLi4 uFx8zODMtNygtLisBCgoKDg0OFxAQGi0eHx8tLS0tLS0tLS0tLSstLy0tLS0tLS0tLS0t LS0tKy0tLS0tLS0tLS0tKy0tLS0rLSstLf/AABEIAOEA4QMBIgACEQEDEQH/
  • 25. Lab Report – Concrete Compressive Strength Test August 15, 2019 Page 25 of 25