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Compressive Strength of Concrete
Hardened Concrete - 1
Hardened Concrete - 1
G.Sivakumar
sivakumar@icomat.in
+91 9790 777000
Compressive Strength of Concrete
R.C.C.Structures
 Modern Day construction utilizes the efficiency of Reinforced
Cement Concrete (R.C.C) to a great extent
 Technological Advances in R.C.C contribute to Construction of
Mega and High Rise Structures across the Globe
Compressive Strength of Concrete is an important element in designing
R.C.C Structure
R.C.C.Structures
Compressive Strength of Concrete
 Consequently Quality of concrete manufactured is often measured by
its Compressive Strength
Compressive Strength of Concrete
 Characteristic Strength = Grade of Concrete
 Defined as compressive strength of concrete specimen
after 28 days of curing
M25, M30, M35, M40, etc., ………
Characteristic Strength vs Design Strength
M25, M30, M35, M40, etc., ………
 Is Characteristic Strength = Design Strength ?
 No
Compressive Strength of Concrete
 Design Strength = Target Mean Strength
= Characteristic Strength + Margin
Target Mean Strength
f’ ck = f ck + 1.65 X S or f ck + 2.33 X S
Characteristic Strength vs Design Strength
f’ ck = f ck + 1.65 X S or f ck + 2.33 X S
f’ ck = Target Mean Strength
f ck = Characteristic compressive strength in 28 days
S = Standard Deviation
1.65  Not more 5% of the results falls below characteristic value
2.33  Not more 1% of the results falls below characteristic value
Labcrete vs Sitecrete Courtesy: Prof.Basheer, QUB, UK
Compressive Strength of Concrete
16
18.5
Structure
150mm X 150mm X 150mm – IS, BS EN, SS
 100mm X 100mm X 100mm (for MSA20mm) – IS, BS EN, SS
 Sampling as per IS 1199:1959  IS 4926:2003
Compressive Strength of Concrete
Sampling and Testing of Cube Specimen
 Making Cube Specimen as per IS 516:1959
 Curing Cube Specimen as per IS 516:1959
 Testing Cube Specimen as per IS 516:1959
Compressive Strength of Concrete
Cube Mould Preparation – Fixing  Oiling
Compressive Strength of Concrete
Cube Mould Preparation – Ensuring Shape
Sampling Sufficient volume (0.03 cum for 6 cubes) to get consistent results
Compressive Strength of Concrete
Filling and Compaction in 3 Equal layers with minimum of 35 strokes
Compressive Strength of Concrete
Cube Specimen Identification Marking
Compressive Strength of Concrete
De-moulding specimens
 It must be ensured that concrete has attained hardened state before de-
moulding
Compressive Strength of Concrete
 De-moulding shall be done with utmost care to prevent any damage, external
and internal, to the specimen
 One day old specimen is like a “New Born Baby”
Compressive Strength of Concrete
Loosening Base Plate Lifting from Base Plate
Loosening Base Plate Lifting from Base Plate
Loosening Site Plates
Lifting Moulds gently
Curing to prevent loss of moisture
 The test specimen shall be stored at the site in a place free from vibration,
under damp matting, sacks or other similar material for 24 hours ± ½ hour from
the time of adding the water to the other ingredients
Compressive Strength of Concrete
 Lifting and leading shall be done with proper care to avoid impact on
specimen
 The specimen shall be stored in water at a temperature of 27°± 2°
C until the
time of test
Curing to prevent loss of moisture
Compressive Strength of Concrete
Curing specimen in water at a temperature of 27°± 2° C until the time of test
Transportation of test specimens
 Avoid loss of moisture and deviations from the required temperature at all
stages of transport, by, for example,
packing the hardened test specimens in wet sand or wet sawdust or wet
cloths, or sealed in plastic bags containing water
Compressive Strength of Concrete
cloths, or sealed in plastic bags containing water
 Avoid vibration to specimen while lifting and transportation
Handle with Care
Compressive Strength of Concrete
Cube Care
Cube Care
Baby Care
Testing – Digital Equipment is preferred over Analog
Analog
Digital
Compressive Strength of Concrete
Testing – Loading Rate for 150 mm cube (140kg/cm2/min or 5.25 N/Sec +/- 5%)
Compressive Strength of Concrete
Interpretation of Test Results
Compressive Strength of Concrete
Compressive Strength of Concrete
IS 456 Interpretation of Test Results of Sample
 The test results of the sample shall be the average of the strength of three
specimen
 The individual variation should not be more than 15% of the average.
 If more, the test results of the sample are invalid
 If more, the test results of the sample are invalid
Concrete shall be deemed to comply with the strength requirements when both
the following condition are met:
 The mean strength determined from any group of four consecutive test results
compiles with the appropriate limits in col 2 of Table 11
 Any individual test result complies with the appropriate limits in col 3 of Table
11.
Compressive Strength of Concrete
IS 456 Interpretation of Test Results of Sample
specified
Grade
Mean of the Group of
4 Non-Overlapping
Consecutive Test Results
In N/mm2
Individual Test
Results
In N/mm2
(1) (2) (3)
M 20  fck + 0.825 X established SD  fck - 3 N/mm2
M 20
or
above
 fck + 0.825 X established SD
(rounded off to nearest 0.5 N/ mm2)
Or
fck + 3 N/mm2,
whichever is greater
 fck - 3 N/mm2
Only 5% results is expected to fall below “fck” when value of “k” used in design is 1.65
Only 1% results is expected to fall below “fck” when value of “k” used in design is 2.33
“fck actual” can be calculated when 30 or more results are available through
Mean Value – 1.65X k or Mean Value – 2.33 X k
Date Grade OPC Water 7 Days Average 28 Days Average
01.12.09 M25+ 320 160 34.92 26.32 30.62 40.19 40.46 41.9 40.85
03.12.09 M25+ 320 160 23.79 27.04 25.42 38 39.57 39.8 39.12
04.12.09 M25+ 320 160 23.84 22.9 23.37 34.59 32.43 29.58 32.20
06.12.09 M25+ 320 160 22.95 23.83 23.39 31.47 32.48 30.42 31.46
08.12.09 M25+ 320 160 29.24 26.22 27.73 38.68 33.18 35.54 35.80
Compressive Strength of Concrete
fck actual - Based on actual cube results
08.12.09 M25+ 320 160 29.24 26.22 27.73 38.68 33.18 35.54 35.80
08.12.09 M25+ 320 160 29.24 26.22 27.73 39.56 35.87 37.98 37.80
10.12.09 M25+ 320 160 19.42 18.5 18.96 26.88 29.88 30.04 28.93
11.12.09 M25+ 320 160 24.16 28.17 26.17 38.56 43.05 39.98 40.53
16.12.09 M25+ 320 160 23.43 26.39 24.91 35.31 39.11 35.02 36.48
19.12.09 M25+ 320 160 24.43 27.8 26.12 35.75 37.46 38.12 37.11
21.12.09 M25+ 320 160 18.84 18.87 18.86 40.73 36.27 37.64 38.21
SD 3.58 SD 3.85
AVERAGE 24.84 AVERAGE 36.23
For illustration purpose
fck actual = 36.23 – 2.33 * 3.85
= 27.25 MPa  25 MPa
Compressive Strength of Concrete
fck actual – Based on actual cube results
hence OK
For illustration purpose
Factors affecting Test Results
 Material – Parent Batch of the Sample (w/c, bleeding, segregation)
 Men – Mould Preparation, Sampling, Compaction, De-Moulding, Curing,
Handling, Identification  Testing
Compressive Strength of Concrete
Handling, Identification  Testing
 Machine – Capacity, Stability, Accuracy (Digital is Preferable), Hardness of
Machine, Platens  Calibration
Simple Mistakes can reduce the strength of Concrete cubes
So
Compressive Strength of Concrete
So
“Do it right the first time”
Simple Mistakes reduce the strength - Shape
Compressive Strength of Concrete
Proper Shape ensures Equal Diagonal measurements and Uni-axial Loading
Failure Pattern of Cube – BS EN 12390-3 : 2002
Compressive Strength of Concrete
Satisfactory failure Patterns
Simple Mistakes reduce the strength - Shape
Compressive Strength of Concrete
Skew Shape resulting in Un-equal Diagonal measurements and eccentric loading
Eccentricity could pull strength down by 4 MPa or more
Failure Pattern of Cube – BS EN 12390-3 : 2002
Compressive Strength of Concrete
Eccentricity could pull strength down by 4 MPa or more
Simple Mistakes reduce the strength - Poor Early Curing
Compressive Strength of Concrete
Poor Early Curing will affect 28 day cube results
Cube specimen can loose internal moisture easily when
exposed, due to larger surface area
Simple Mistakes reduce the strength – Poor Compaction
Compressive Strength of Concrete
Concrete
Density in
kg/cum
Volume of
150mm
size cube
Corresponding
Weight
of cube in kg
2400 0.003375 8.100
Verifying Cube Weight to ensure Compacted Concrete Density
Low cube weight could be an indication of Poor Compaction
2400 0.003375 8.100
2425 0.003375 8.184
2450 0.003375 8.269
2475 0.003375 8.353
2500 0.003375 8.438
Thank You
Compressive Strength of Concrete
Thank You
G.Sivakumar
sivakumar@icomat.in
+91 9790 777000

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structural design -compressivestrength_concrete.pdf

  • 1. Compressive Strength of Concrete Hardened Concrete - 1 Hardened Concrete - 1 G.Sivakumar sivakumar@icomat.in +91 9790 777000
  • 2. Compressive Strength of Concrete R.C.C.Structures Modern Day construction utilizes the efficiency of Reinforced Cement Concrete (R.C.C) to a great extent Technological Advances in R.C.C contribute to Construction of Mega and High Rise Structures across the Globe
  • 3. Compressive Strength of Concrete is an important element in designing R.C.C Structure R.C.C.Structures Compressive Strength of Concrete Consequently Quality of concrete manufactured is often measured by its Compressive Strength
  • 4. Compressive Strength of Concrete Characteristic Strength = Grade of Concrete Defined as compressive strength of concrete specimen after 28 days of curing M25, M30, M35, M40, etc., ……… Characteristic Strength vs Design Strength M25, M30, M35, M40, etc., ……… Is Characteristic Strength = Design Strength ? No
  • 5. Compressive Strength of Concrete Design Strength = Target Mean Strength = Characteristic Strength + Margin Target Mean Strength f’ ck = f ck + 1.65 X S or f ck + 2.33 X S Characteristic Strength vs Design Strength f’ ck = f ck + 1.65 X S or f ck + 2.33 X S f’ ck = Target Mean Strength f ck = Characteristic compressive strength in 28 days S = Standard Deviation 1.65 Not more 5% of the results falls below characteristic value 2.33 Not more 1% of the results falls below characteristic value
  • 6. Labcrete vs Sitecrete Courtesy: Prof.Basheer, QUB, UK Compressive Strength of Concrete 16 18.5 Structure
  • 7. 150mm X 150mm X 150mm – IS, BS EN, SS 100mm X 100mm X 100mm (for MSA20mm) – IS, BS EN, SS Sampling as per IS 1199:1959 IS 4926:2003 Compressive Strength of Concrete Sampling and Testing of Cube Specimen Making Cube Specimen as per IS 516:1959 Curing Cube Specimen as per IS 516:1959 Testing Cube Specimen as per IS 516:1959
  • 8. Compressive Strength of Concrete Cube Mould Preparation – Fixing Oiling
  • 9. Compressive Strength of Concrete Cube Mould Preparation – Ensuring Shape
  • 10. Sampling Sufficient volume (0.03 cum for 6 cubes) to get consistent results Compressive Strength of Concrete
  • 11. Filling and Compaction in 3 Equal layers with minimum of 35 strokes Compressive Strength of Concrete
  • 12. Cube Specimen Identification Marking Compressive Strength of Concrete
  • 13. De-moulding specimens It must be ensured that concrete has attained hardened state before de- moulding Compressive Strength of Concrete De-moulding shall be done with utmost care to prevent any damage, external and internal, to the specimen One day old specimen is like a “New Born Baby”
  • 14. Compressive Strength of Concrete Loosening Base Plate Lifting from Base Plate Loosening Base Plate Lifting from Base Plate Loosening Site Plates Lifting Moulds gently
  • 15. Curing to prevent loss of moisture The test specimen shall be stored at the site in a place free from vibration, under damp matting, sacks or other similar material for 24 hours ± ½ hour from the time of adding the water to the other ingredients Compressive Strength of Concrete Lifting and leading shall be done with proper care to avoid impact on specimen The specimen shall be stored in water at a temperature of 27°± 2° C until the time of test
  • 16. Curing to prevent loss of moisture Compressive Strength of Concrete Curing specimen in water at a temperature of 27°± 2° C until the time of test
  • 17. Transportation of test specimens Avoid loss of moisture and deviations from the required temperature at all stages of transport, by, for example, packing the hardened test specimens in wet sand or wet sawdust or wet cloths, or sealed in plastic bags containing water Compressive Strength of Concrete cloths, or sealed in plastic bags containing water Avoid vibration to specimen while lifting and transportation
  • 18. Handle with Care Compressive Strength of Concrete Cube Care Cube Care Baby Care
  • 19. Testing – Digital Equipment is preferred over Analog Analog Digital Compressive Strength of Concrete
  • 20. Testing – Loading Rate for 150 mm cube (140kg/cm2/min or 5.25 N/Sec +/- 5%) Compressive Strength of Concrete
  • 21. Interpretation of Test Results Compressive Strength of Concrete
  • 22. Compressive Strength of Concrete IS 456 Interpretation of Test Results of Sample The test results of the sample shall be the average of the strength of three specimen The individual variation should not be more than 15% of the average. If more, the test results of the sample are invalid If more, the test results of the sample are invalid Concrete shall be deemed to comply with the strength requirements when both the following condition are met: The mean strength determined from any group of four consecutive test results compiles with the appropriate limits in col 2 of Table 11 Any individual test result complies with the appropriate limits in col 3 of Table 11.
  • 23. Compressive Strength of Concrete IS 456 Interpretation of Test Results of Sample specified Grade Mean of the Group of 4 Non-Overlapping Consecutive Test Results In N/mm2 Individual Test Results In N/mm2 (1) (2) (3) M 20 fck + 0.825 X established SD fck - 3 N/mm2 M 20 or above fck + 0.825 X established SD (rounded off to nearest 0.5 N/ mm2) Or fck + 3 N/mm2, whichever is greater fck - 3 N/mm2 Only 5% results is expected to fall below “fck” when value of “k” used in design is 1.65 Only 1% results is expected to fall below “fck” when value of “k” used in design is 2.33 “fck actual” can be calculated when 30 or more results are available through Mean Value – 1.65X k or Mean Value – 2.33 X k
  • 24. Date Grade OPC Water 7 Days Average 28 Days Average 01.12.09 M25+ 320 160 34.92 26.32 30.62 40.19 40.46 41.9 40.85 03.12.09 M25+ 320 160 23.79 27.04 25.42 38 39.57 39.8 39.12 04.12.09 M25+ 320 160 23.84 22.9 23.37 34.59 32.43 29.58 32.20 06.12.09 M25+ 320 160 22.95 23.83 23.39 31.47 32.48 30.42 31.46 08.12.09 M25+ 320 160 29.24 26.22 27.73 38.68 33.18 35.54 35.80 Compressive Strength of Concrete fck actual - Based on actual cube results 08.12.09 M25+ 320 160 29.24 26.22 27.73 38.68 33.18 35.54 35.80 08.12.09 M25+ 320 160 29.24 26.22 27.73 39.56 35.87 37.98 37.80 10.12.09 M25+ 320 160 19.42 18.5 18.96 26.88 29.88 30.04 28.93 11.12.09 M25+ 320 160 24.16 28.17 26.17 38.56 43.05 39.98 40.53 16.12.09 M25+ 320 160 23.43 26.39 24.91 35.31 39.11 35.02 36.48 19.12.09 M25+ 320 160 24.43 27.8 26.12 35.75 37.46 38.12 37.11 21.12.09 M25+ 320 160 18.84 18.87 18.86 40.73 36.27 37.64 38.21 SD 3.58 SD 3.85 AVERAGE 24.84 AVERAGE 36.23 For illustration purpose
  • 25. fck actual = 36.23 – 2.33 * 3.85 = 27.25 MPa 25 MPa Compressive Strength of Concrete fck actual – Based on actual cube results hence OK For illustration purpose
  • 26. Factors affecting Test Results Material – Parent Batch of the Sample (w/c, bleeding, segregation) Men – Mould Preparation, Sampling, Compaction, De-Moulding, Curing, Handling, Identification Testing Compressive Strength of Concrete Handling, Identification Testing Machine – Capacity, Stability, Accuracy (Digital is Preferable), Hardness of Machine, Platens Calibration
  • 27. Simple Mistakes can reduce the strength of Concrete cubes So Compressive Strength of Concrete So “Do it right the first time”
  • 28. Simple Mistakes reduce the strength - Shape Compressive Strength of Concrete Proper Shape ensures Equal Diagonal measurements and Uni-axial Loading
  • 29. Failure Pattern of Cube – BS EN 12390-3 : 2002 Compressive Strength of Concrete Satisfactory failure Patterns
  • 30. Simple Mistakes reduce the strength - Shape Compressive Strength of Concrete Skew Shape resulting in Un-equal Diagonal measurements and eccentric loading Eccentricity could pull strength down by 4 MPa or more
  • 31. Failure Pattern of Cube – BS EN 12390-3 : 2002 Compressive Strength of Concrete Eccentricity could pull strength down by 4 MPa or more
  • 32. Simple Mistakes reduce the strength - Poor Early Curing Compressive Strength of Concrete Poor Early Curing will affect 28 day cube results Cube specimen can loose internal moisture easily when exposed, due to larger surface area
  • 33. Simple Mistakes reduce the strength – Poor Compaction Compressive Strength of Concrete Concrete Density in kg/cum Volume of 150mm size cube Corresponding Weight of cube in kg 2400 0.003375 8.100 Verifying Cube Weight to ensure Compacted Concrete Density Low cube weight could be an indication of Poor Compaction 2400 0.003375 8.100 2425 0.003375 8.184 2450 0.003375 8.269 2475 0.003375 8.353 2500 0.003375 8.438
  • 34. Thank You Compressive Strength of Concrete Thank You G.Sivakumar sivakumar@icomat.in +91 9790 777000