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Creating Global Mining
Winners in Africa
Authored by:
Akash Dowra
Lorenz Jüngling
Michael Kloss
Peter Safarik
The African continent delivers some of the best value in the world
for every dollar spent on exploration. Even so, African mining
companies have yet to fully tap the continent’s reserve potential.
Using big data analysis, we found opportunities in productivity,
strategy and stakeholder engagement that mining companies
can use to steer their way towards world-class performance.
Authored by:
Akash Dowra
Lorenz Jüngling
Michael Kloss
Peter Safarik
Creating Global Mining
Winners in Africa
Table of
Contents
Introduction4
Introducing the Power Curve 5
Strategic Moves to Boost the Odds 10
Pursuing high volume MA 10
Dynamically reallocating resources  11
Delivering capital investments 12
Seeking productivity breakthroughs 14
Becoming market leaders 16
Prerequisites for Investing in the Mining Industry 17
Facilitating access to infrastructure 17
‘Hard’ infrastructure 19
‘Soft’ infrastructure 19
Cultivating Labour and Communities 21
Labour21
Communities21
Conclusion23
Appendix: The Power Curve 24
4Creating Global Mining Winners in Africa Introduction
African mining is important to the world
Introduction
Africa has the luck of the geological draw. It supplies 83 per cent of the world’s platinum, 73 per cent of
the world’s cobalt, and over half of the world’s manganese, chromium and diamonds.1
It is a principal
commodity exporter to China, Japan, the United States and Western Europe. Given these endowments,
African mining is critical to the region’s economies, and its mining companies have the potential to be world-
class performers. But when we assessed their performance against global peers, we found that they have
underperformed in terms of value creation. If nothing changes, the odds are that African mining companies
will fall further behind the world’s leading mining companies in the decade ahead.
The good news is that African mining companies have access to a range of levers to triple or quadruple their
chances of becoming world-class performers. Below, we examine their options.
1
Source: Johnson Matthey, Kimberley Process Certification Scheme, SNL Financial, Trade Map Org, UN Comtrade Website, World
Bureau Metal Statistics.
GRAPH SOURCE: Trade Map, UN Comtrade, Johnson Matthey, SNL, WBMS, Kimberley Process Certification Scheme
1.	 Africa/Global production in 2014
2.	 % of African imports on total imports for specific commodities
Import dependence on Africa's exports2
,
% of total amount of commodity imported into the country
African
Production, 1
%
Platinum
Cobalt
Manganese
Chromium
Diamonds
Titanium
Gold
U/ Th
Nb,Ta,V
83
58
57
52
34
28
21
19
73
USA China JapanMiddle EastEurope
21
37
82
94
17
56
42
10
27
29
63
21
31
52
Oceania
100
99
47
94
67
17
76
38
51
99
55
16
28
44
78
51
42
20
63
For 5 commodities, Africa produces more than 50% of world production
5Creating Global Mining Winners in Africa Introducing the Power Curve
Introducing the
Power Curve
To gauge the performance of 65 publicly listed African mining companies,2
we compared their economic
profit performance to the world’s top 3,999 companies, all of which compete for the same capital.3
By
ranking companies this way, we produce what we term “the power curve” of economic profit. The power
curve suggests that the world of corporate value creation is far from even: 20 per cent of companies at the
top generate 90 per cent of the economic profit; 60 per cent in the middle meet their cost of capital; and 20
per cent at the bottom of the curve make large economic losses.
The Power Curve of Economic Profit
Average annual economic profit generated from 2009-13; $m; N=2,2431
BOTTOM TOPMIDDLE
10,000
8,000
6,000
4,000
2,000
0
-2,000
-4,000
-6,000
-8,000
-10,000
Average EP
Quintiles2
V IV III II I
(973) (2) 1,239
1.	 Top 3000 companies by revenues in 2011 less firms with insufficient data to calculate an accurate
average economic profit for 2007-11 and 1997-01.
2.	 EP for Apple,Exxon Mobi, Microsoft, Bhp Billion, China Mobile, Gazprom Oao and Samsung
Electronics were higher than 10,000 and EP for Tokyo Electric Power was lower than -10,000.
2
Our methodology is based on the McKinsey’s “Beating the Odds Strategy”. The 65 African mining companies were selected based
on the following criteria:(1) have publicly available information; (2) generated over 66% of their revenues in African mining in 2014; and
(3) have a net operating profit less adjusted taxes (NOPLAT) figure.
3
The Global Power Curve covers the top 3,999 companies by revenue.
GRAPH SOURCE: McKinsey Strategy Practice
6Creating Global Mining Winners in Africa Introducing the Power Curve
Industries have a power curve as well based on the average
economic profit of underlying companies
Average annual economic profit generated per Industry1
$ Millions; Average 2007-11; N=2,243
An industry view suggests that African miners do not perform well when compared to their global peers.
In the first half of the 2000s, African companies were ahead of their global peers4
in terms of economic
profit. In 2005, African companies started falling behind.5
The precise reasons for the change were not
immediately obvious. Besides favourable geography, invested capital has actually grown over time.
But ROIC has been below average and declining.
4
When compared to a Global Mining Power Curve, with 163 companies, of which 65 were African,
and 98 were classified as Rest of World (ROW) mining.
5
Analysis based on McKinsey’s “Beating the Odds Strategy,” in terms of economic profit.
GRAPH SOURCE: McKinsey Strategy Practice.
We use economic profit as a single measure of value creation because it considers both scale (or growth)
and returns. It is a measure of the profit that a company generates after paying its investors back for the
use of their capital, and is calculated as invested capital multiplied by return on invested capital (ROIC)
net the weighted average cost of capital, (EP = invested capital * (ROIC-weighted average cost of capital).
1.	 Economic profit divided by the number of companies, industry granularity of 60 industries
ElectricUtilities
Multi-Utilities
IndependentPowerProducersEnergyTraders
RoadRail
Airlines
ConstructionMaterials
TradingCompaniesDistributors
Media
Pharmaceuticals
ComputersPeripherals
FoodStaplesRetailing
-1,500
-1,000
1,000
1,500
2,000
2,500
-500
500
0
FoodProducts
Machinery
Chemicals
IndustrialConglomerates
MetalsMining
Oil,GasConsumableFuels
African Mining
WirelessTelecomServices
Beverages
DiversifiedTelecomServices
Africa Mining industry is
in the middle quintile.
Industries and company
effects both matter, as a
company within a bottom
quintile industry can still
perform in the top quintile
of companies.
7Creating Global Mining Winners in Africa Introducing the Power Curve
In the long term view, African mining has underperformed
Average economic profit1
; USD Million
While it is good to know how the current performance of African mining companies compares to that
of the world’s best corporations, a more interesting question is: How can African mining companies
improve their odds of moving up the power curve of economic profit? Our analysis aims to deliver a
fact-based answer to this question.
In examining the global data set, we found that, on average, only one in 10 companies move from the
middle to the top of the curve over a decade.
1.	 Economic Profit = Invested Capital* (Return on Invested Capital - Weighted Average Cost of Capital)
GRAPH SOURCE: McKinsey Strategy Practice and Corporate Performance Analysis ToolTM - a McKinsey Solution
On the global “power” curve of industries Africa mining has moved down, in contrast to RoW
2000-2004
2005-2009
2010-2014
3,000
2,000
1,000
0
-1,000
3,000
2,000
1,000
0
-1,000
3,000
2,000
1,000
0
-1,000
1087
2856
2633
21-4
28220
191-12
RoW Mining African Mining
RoW MiningAfrican Mining
RoW MiningAfrican Mining
8Creating Global Mining Winners in Africa Introducing the Power Curve
The odds of economic mobility - a game of 1 in 10
Economic mobility from 1997-01 to 2007-11; Percent; N=2,2431
We then used “big data” analytics to
understand how companies can boost their
odds of scaling the power curve, in other
words, what they can do to beat the average.
We found that ten attributes matter, and they
can be grouped into three categories:
ƒƒ Endowment: A company’s profile
today, measured as its size and
headroom to fund growth
ƒƒ Trends: The industry and geographic
tailwinds and headwinds that can propel
a company up and down the power curve
ƒƒ Moves: The big strategic moves that
companies can make to improve
performance or shift their corporate
portfolio towards tailwinds
1.	 Top 300 companies by revenues in 2011 less firms with insufficient data to calculate an accurate average economic
profit for 2007-11 and 1997-01
GRAPH SOURCE: McKinsey Strategy Practice, McKinsey Corporate Performance Analytical Tool
3412
11
31 14
1079
54
55
Bottom Middle Top
Stayed
Upward
Downward
BottomMiddleTop
Ending position 10 years later
StartingpositiononthePowerCurve
9Creating Global Mining Winners in Africa Introducing the Power Curve
African Mining industry has the potential to improve its odds by 3x or more
10 Attributes determine a company’s chance to improve its position on the Power Curve
Odds of moving from the middle to the top from 1997-01 to 2007-11; %
Our analysis suggests that African mining companies can boost their odds of moving up the
power curve by a multiple of three or four if they make bold moves.
GRAPH SOURCE: McKinsey Strategy Practice, McKinsey Corporate Performance Analytical Tool
Size
Debt capacity
Past RD Investment
Industry trend
Geographic trend
MAD programme
Capital expenditure
Resource reallocation
Productivity improvement
Differentiation improvement
Large Company
Low debt
High volume
High level
High level
High improvement
High improvement
20%
18%
High investment 20%
Megatrend 29%
Strong GDP growth
EndowmentTrendMove
18%
20%
17%
15%
16%
17%
10%
Odds of climbing from mid to top quintile %
High case odds
Business as usual odds
Players with
no firepower
1110 10 10 10 10
Players with
only capex
firepower
13
Players with
MA and capex
firepower
31
69
Players with
structural advantages
and firepower
Industry average
(weighed by
invested capital)
26
3x
10Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
Strategic Moves to
Boost the Odds
The most important aspect of any company’s
strategy is understanding and participating in
industry head and tailwinds. Historically, African
mining companies have underperformed in
this area. For example, as prices of manganese
and cobalt declined from 2010 to 2013, African
producers actually increased supply.6
Companies have four big strategic moves
available to grow economic profit by shifting their
portfolio towards these tailwinds, or to simply
improve their performance in the current context:
ƒƒ Pursuing high volume MA
ƒƒ Dynamically reallocating resources
ƒƒ Delivering capital investments
ƒƒ Seeking productivity breakthroughs
All African mining companies can and should
take steps to improve productivity and reallocate
capital, while about half have the capacity to
merge with or acquire companies (MA).
Taken together, productivity improvements
and strategic moves that harness market trends
(MA, capital and expenditure reallocation) would
improve companies’ odds of moving from the mid
quintile to the top quintile on the power curve by
up to 31 per cent.
Pursuing high volume MA
MA can be an effective way to increase
exposure to industry or geographic
tailwinds, and can help mining companies
achieve economies of scale. Companies
that engage in high volume MA almost
always generate better shareholder returns
than those that pursue large deals or only
attempt to grow organically.
Given the global downturn in many
commodity prices, including coking coal
and iron ore, African mining companies
may question whether now is a good time
to spend. The answer is ‘yes’. A downturn
is a good time to buy, and at least half of
all African companies have the headroom
to fund this growth based on their debt to
equity ratio to do it. There are also plenty of
targets: 77 per cent of mining companies
account for just 30 per cent of the industry’s
market capitalisation.7
6
Compound annual growth rate (CAGR) for cobalt: Africa: -1.2%, ROW: -1,8%.
Africa’s share of global production rose from 76.9% to 77.2% in the time period.
CAGR for manganese: Africa 8%, ROW: 2.4%. Africa’s share of global production rose
from 28.7% to 32 % over the time period.
Source: Worldbank.org: CMO Historical Data, 2014 Miners Yearbook, metalbulletin.com,, McKinsey team analysis.
7
This figure is based on the Global Mining Power Curve assessing 163 companies and their ability to perform mergers and
acquisitions (MA). We define a company’s ability to perform MA as the ability to acquire more than 30% of another
company, based on the acquirer’s market capitalisation in 2014.
11Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
The high volume MA creates the highest excess TRS among the 3 MA
programme segments for companies across across the globe and industries
Dynamically reallocating resources
In order to maximise exposure to industry and geographic tailwinds, companies need
to shift capital in their portfolios towards areas of faster growth. Our analysis shows that
companies that dynamically reallocate capital generate better shareholder returns and
boost their odds of economic mobility.
GRAPH SOURCE: CPAT, Dealogic, TPSI database v26
Median excess TRS, Dec 1999- Dec 2012
High volume
Low volume
Large Deal
Many deals and a high percentage
of market cap acquired 2.2 pp
0.9 pp
-0.9 pp
Small number of deals and a low
percentage of market cap acquired
Transformed company with
at least one very large deal
12Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
Delivering capital investments
One way to boost their odds of economic profit growth is for mining companies to spend
more capital than the industry median.
GRAPH SOURCE: McKinsey corporate strategy research program
The reward for high rates of re-allocation is considerable: dynamic re-allocators
achieve significantly higher TRS
1,508 companies, 1990-2010
GLOBAL
Medium TRS CAGR of companies by degree of reallocation, %
Characteristics of high reallocators compared to the rest
8.5
6.1
10.0
Low
(Dormant)
Medium
(Drowsy)
High
(Dynamic)
A company growing at 10,0% CAGR vs. 6,1% would be worth twice as much in 20 years
Dynamic reallocators
shift resources over
a number of years
Dynamic reallocators
are patient; results
may take time
Dynamic reallocators
reallocate frequently
across existing
businesses, but also
enter and exit businesses
more than others
Dynamic reallocators
are more than 50%
more likely to shift
resources between
existing businesses than
dormant reallocators
1 2 43
Degree of reallocation
13Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
Successfully delivering large-scale capital investments remains a challenge for many African mining
companies. Large scale capital projects often experience significant budget and time overruns.
[See exhibit] On the flip side, a more fragmented portfolio of smaller stay-in-business capital projects
could reduce capital by 20 per cent to 30 per cent without compromising overall safety of operations.
Freeing up capital is one of the quickest ways to improve short term agility. Traditionally, the mining
industry has resorted to haircut-type methods to cut capital spending to top-down targets. Mining
companies could reduce capital more efficiently by first performing detailed portfolio analysis and
optimisation of individual projects.
Project execution is poorer in Africa vs RoW with longer delays and capex overruns
GRAPH SOURCE: Companies’ annual reports; press releases, SNL Financial
-1.5
-80
480
5.5
Delay
Years
Capex Increase
% of original quoted CAPEX
Africa’s mining projects are more often behind schedule and over budget
Africa Greenfield
Africa Brownfield
RoW Greenfield
RoW Brownfield
14Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
Seeking productivity breakthroughs
Companies can make additional and substantial improvements to performance by honing in on
productivity. Our analysis shows that productivity in the mining industry globally has declined since
2004, but productivity among African mining companies declined more than that of their global peers.8
Africa mining productivity was dropping 5% YOY since 2004 vs. 3%
for its global peers
8
McKinsey’s MineLens Productivity Index (MPI). The MineLens Productivity Index uses information from 57 different mines in iron
ore, copper, gold, coal and platinum group metals and in all geographies. MPI is formulated in a way that its results are not affected
by changes in ore grade, stripping ratio, or the price of the commodity. For further information on this topic, please read the article
“Productivity in Mining Operations: Reversing the Downward Trend,” McKinsey and Company (May 2015).
GRAPH SOURCE: Company annual reports, Wood Mackenzie
MineLens Productivity Index (MPI)
Indexed to 2004 = 100
ROW
End of Boom
CAGR, 2004 - 2013
SSA: -4.8%
ROW: -3%
Global: -3.5%
Global
Africa
Africa is lower than ROW productivity due to lower availability of
skills and low levels of technological innovation
Global productivity declined during boom years due to lack of focus on productivity
2004
55
60
100
95
90
80
85
75
65
70
2005 2006 2007 2008 2009 2010 2011 2012 2013
ƒƒ MPI is used to measure the underlying productivity of mining companies.
ƒƒ It is composed of 4 elements physical mining output (measured as total material moved),
employment at the mine site, the value of assets at the site, and non-labour costs.
15Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
To reverse the trend, African mining companies
must employ lean transformation, by streamlining
organisational processes, introducing innovative
technologies, and cultivating alliances with
mining equipment, technology and services
suppliers (METS).
Management and employee resistance to
change often undermine the success of a
transformation programme. But our experience
suggests that African mining companies can
make successful and rapid transformations
by using the right tools.
Technological innovation, including equipment
mechanisation and the use of “big data”,
increasingly impacts mining productivity.
For example, today’s state-of-the-art mining
equipment gathers vast amounts of data that
companies can use to improve operating modes
and reduce maintenance cycles. Machines
that enable remote mining operations allow
companies to employ fewer front-line workers.
Other innovations, such as new geospatial tools
that simplify mine planning, and microwaves
and lasers that break rocks faster, deeper and
more precisely, all help to improve productivity.
One of our African clients increased throughput
by as much as 80 per cent in four months
by improving labour and equipment productivity,
for example.
As another example, Anglo American tripled
productivity by introducing low-profile machines
at its African mines.9
Our research shows that there is a direct
correlation between improved productivity and
a METS presence in a country. For example,
LKAB’s Kiruna iron ore mine in Sweden,
where winter temperatures average 15
degrees Celsius below zero, has collaborated
extensively with METS partners to introduce
automated fleets of load-haul-dump (LHD)
machines to dramatically and consistently
improve productivity.10
Compared to their global peers, African mining
companies are the least engaged with METS
partners, resulting in capital productivity
that is nearly three times lower than that
of comparable companies in Asia Pacific.
Greater METS engagement will help companies
achieve productivity breakthroughs across the
entire value chain, from exploration to mining
extraction to processing. METS engagement
can also drive innovation in the industry through
cross-pollination of skills and resources,
as employees move between mining
companies and METS players.
The mining industry can encourage METS to
establish a local presence within a country.
The supplier base can consist of international
distributors and service providers, but should
be expanded to include local businesses
supported by the mining industry to deliver
targeted value add. Industry can facilitate this
presence. In South Africa, for example, local,
high-quality welding suppliers have historically
outperformed international service providers in
maintaining the power stations of Eskom.
9
http://www.angloamerican.com/~/media/Files/A/Anglo-American-PLC-V2/presentations/2015pres/aa-mining-
indaba-2015-speech-chris-griffith-1.pdf
10
Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering; “The
Future Mine,” Mining Magazine (Sep. 2010).
16Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds
Africa has the lowest levels METS engagement, contributing to lower product
PRODUCTIVITY
To harness the latest technology – and even to drive
it – mining companies can also ally with universities
and research institutes. Gold Fields, for example,
has invested in the University of Witwatersrand’s
School of Mining Engineering in South Africa.
Randgold recently established a research and
training centre at Kinshasa University in the
Democratic Republic of Congo. Other companies
can replicate these efforts to break the trend of
underperformance, since lean transformation alone
will not be sufficient to boost the placement of
African companies on the power curve.
Becoming market leaders
Companies with structural advantages can improve
their odds of performing at the top of the power
curve by as much as 69 per cent. These include
companies dominating in commodities such as
diamonds, cobalt and manganese, where structural
advantages enable them to adjust supply in
response to changes in commodity prices, thereby
facilitating price security. They can also research
or sponsor research to investigate new uses for
existing commodities, thereby generating demand.
GRAPH SOURCE: Company Financials; SNL data
1.	 Productivity is based on Scale/FTE and Sales/Capex for industry players across regions
ƒƒ Greater METS engagement will mean higher levels of technological innovation, increasing productivity
ƒƒ Asia- Pacific has some of the highest levels of METS spend productivity globally
ƒƒ Europe showed the best levels of overall productivity
ƒƒ High levels of METS engagements are correlated with improvements in capital productivity
METS spend by region: US$ billions Productivity by region: Productivity1
0-5 5-50 50-100 100 Mid-High Mid Mid-level LowestHigh
17Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
Prerequisites for Investing
in the Mining Industry
Our analysis suggests that there are ample
opportunities for growth for companies willing to
act boldly. However, simply pulling these strategic
levers is not enough. Companies must complement
these moves with measures in four action areas to
secure a favourable business climate:
ƒƒ Facilitating access to infrastructure
ƒƒ Collaborating on regulatory frameworks
ƒƒ Investing in local labour and
community development
ƒƒ Cultivating a local supplier base
Facilitating access to infrastructure
Lack of infrastructure capacity has played a role in Africa’s
inability to take advantage of its resources
Coal Fields
Thermal Coal
Rail Route
X
Coal Reserves,
million tonnes
Major Port
Total coal reserves by country
Million tonnes
60751
South Africa Botswana Mozambique Zimbabwe Tanzania Madagascar Nigeria Malawi Zambia DRC Swazilan Niger
31415 14904 2943 1393 1136 888 186 140 88 9 5
60751
31415
149042943
1391
1136
186
140
9
Pointe-Noire
Luanda
Walvis Bay
Cape Town
Port Elizabeth
East London
Durban
Maputo
Beira
Toamasina
Dar es Salaam
Mombasa
Richards Bay
Luderitz
Nacala
GRAPH SOURCE: Council of Geoscience; SNL
18Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
Despite significant infrastructure investment
in the past, Africa continues to lack sufficient
electric power, water, roads, railways and ports.
Limited rail and port capacity makes it especially
difficult for mining companies to deliver their
products to the global market in time and at a
competitive cost. The World Bank estimates
that sub-Saharan Africa’s infrastructure
challenges reduce companies’ productivity
by as much as 40 per cent.11
The challenges of accessing infrastructure in
Africa are well known to investors in Africa’s
mining industry, and a cause of uncertainty.
This is despite the fact that Africa offers the
best value per exploration spend: it is the only
region in the world where one dollar spent
generates over one dollar in value.12
African
governments can alleviate investors’ concerns
by inviting private participation in infrastructure
development and by improving the regulatory
environment, as exemplified by Peru and
Chile [see sidebar].
But Africa’s mining companies need not wait
for changes to government policy to improve
access to infrastructure. Instead, they should
take immediate steps to actively build both the
‘hard’ and ‘soft’ infrastructure that profits the
entire region surrounding their assets.
In the late 1990s, Peru’s government
began implementing tax and regulation to
attract investment to its mining industry.13
This included passing mining-related
labour laws and promoting private and
public investment in the industry. Peru’s
legal framework also protects private
investors from arbitrary changes to
the legal terms and conditions of their
projects. The result is that, between 2001
and 2014, the mining industry’s share of
GDP more than doubled to 12 per cent,
and Peru’s GDP rose 220 per cent.14
11
World Bank Fact Sheet: Infrastructure in Sub-Saharan Africa. http://web.worldbank.org/WBSITE/EXTERNAL/
COUNTRIES/AFRICAEXT/0,,contentMDK:21951811~pagePK:146736~piPK:146830~theSitePK:258644,00.html.
12
MinEx; SNL 2005-2011.
13
Sociedad Nacional de Mineria, Petroleo y Energia.
14
Sociedad Nacional de Mineria, Petroleo y Energia, Banco Central de Reserva del Perú.
Lake
Titicaca
PACIFIC
OCEAN
PERU BRAZIL
COLOMBIA
ECUADOR
BOLIVIA
Iquitos
Piura
Trujillo
Chimbote
LIMA
Ica
Tacna
Arequipa
Puno
Cusco
Machu Picchu
Huánuco
Pucallpa
Chiclayo
Yurimaguas
19Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
‘Hard’ infrastructure
Companies can work directly with governments
to introduce infrastructure projects or tax
structures that would improve their political and
socioeconomic operating environments. For
example, when a number of mining companies
began coal operations in Australia in the 1990s, it
struggled with a lack of railway and port capacity.15
To expand facilities at Port Waratah, government
and industry players, including Port Waratah
Coal Services, Newcastle Coal Infrastructure
Group and Newcastle Port Corporation, entered
into an agreement in 2009 to improve the coal
logistics in the region.16
After collaborating with
industry on an expansion plan, the New South
Wales government incrementally expanded
Port Waratah Coal Services Facilities. It is
now the world’s largest coal export port.
In a more recent example, several African mining
companies engaged with regulators in Zambia
and Uganda to arrive at an optimal tax level.17
Companies can also work with governments to
structure risk-sharing agreements. In Botswana,
for example, DeBeers entered into a joint
venture with the government to form Debswana
Diamond Company in 1969. Debswana is
Botswana’s largest private sector employer
and a major exporter. It also contributes to
public welfare by investing in local enterprises,
schools and environmental programmes.18
‘Soft’ infrastructure
The absence of appropriate regulatory
frameworks is another factor often cited as
hindering foreign direct investment in Africa.
While this is true, it also presents the opportunity
to shape regulation in a way that it enhances the
value of individual companies or entire industries.
A well-documented example is the way utilities in
Europe responded to the challenge of unbundling
their generation, transmission, and distribution
and implementation of significant environmental
requirements (especially carbon dioxide emission
certificates). Despite being competitors, major
industry players worked together in creating
and growing the utility value pool through
massive engagement at regional, national
and European levels. Through partnering with
renowned research institutions, and proactive
engagement, the industry was able to work
together to arrive at a mutually beneficial outcome.
Mining companies in Africa already cooperate
through various associations to promote their
interests, but they must intensify this cooperation
if they want to shape the regulatory environment
in a meaningful way. A key focus should be
on creating fairly shared value. Companies
should commit to long-term gain sharing, and
make explicit commitments as to how much
value will remain in the country of operations.
15
Press search, Rio Tinto’s website and annuals reports.
16
Rio Tinto Annual Report (2009). Application for authorisation lodged with the Australian Competition and Consumer Commission by the Port
Waratah coal Services Limited, Newcastle Coal Infrastructure Group, and the Newcastle Port Corp.
17
“After Zambia, Uganda Adopts Mining-Friendlier Tax Regime,” Resource Reports (April 2015).
18
See http://www.debswana.com.
20Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
Throughout the entire period of increased regulation
wholesale prices increased continuously...
EUR/MWh
CASE EXAMPLE: EUROPEAN POWER REGULATION
GRAPH SOURCE: EEX, SWEP, CEPI, Energy Advice Ltd., Enerdata
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
0
10
20
30
40
50
60
70
21
14
19
24 23
29 29
46
51
38
66
39
44
51
43
German electricity wholesale prices
Key developments
Significant overcapacity in
Germany power generation
market in 1998-2000,
especially 1999
Low wholesale price levels
lead to decision for significant
power plant shutdowns in
mayor German utilities
Introduction of EU-ETS
system in 2005 with prices
for CO2 emissions leads to
electricity price increase
Strong increase in fuel prices
(coal, oil, gas) second main
driver for increase
Increasing share of renewables
leads to lower level of wholesale
prices and shift of pricing pattern
within the day
Fossil-fired power plants under
pressure which leads to low
activity for conventional new
builds and discussion around
capacity markets
Overcapacities
after liberalisation
Increase in fuel/CO2
prices mid/end 200
Strong deployment
of renewables
21Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
Cultivating Labour and Communities
Labour
Stakeholder engagement requires companies
to reach out to communities, labour and local
governments to achieve buy-in, or what we call a
‘social license to operate’ (SLO). The importance
of SLO has increased both globally and in Africa.
Developing the SLO requires companies to act
more like partners and less like patrons when
engaging communities. This means companies
must go beyond meeting legal and regulatory
requirements to include programmes such as
providing labour with meals and housing.
Companies should also work harder to cultivate
local talent. Compared to their global peers, African
operations lag in consistently identifying high
performing miners and systematically developing
them into managers. Besides missing out on a
potentially large talent pool, current practices of
labour brokering tend to create weak emotional
bonds between the work force and a company,
leading to frequent labour unrest, with the resulting
loss of production.
Communities
Mining companies can invest in local communities
where they operate, such as by micro-financing
local enterprises, or by investing in educational
institutions. Ultimately, developing a SLO depends
on the quality of social investment, not the quantity.
Gold Fields’ Cerro Corona gold mine in Peru is
a good example. Gold Fields has gone beyond
standard initiatives, such as working with local
governments, to establishing education and
training programmes, and providing local
employment. The company also invested locally
to promote economic diversification, including
training local dairy farmers to market their cheese
nationally and improve their earning power. It has
paved roads, established healthcare centres and
improved community access to electricity. This
kind of broad-based community engagement has
helped Cerro Corona avoid some of the labour
issues experienced by other mines in the region.19
In Africa, Randgold Resources has achieved
similar success by establishing Community
Development Committees (CDC) that enlist local
leaders in community engagement. Each CDC
manages a budget tied to a mine’s production
level, and invests the budget in local development.
In Mali, Randgold’s investment in community
development, including portable water and
local agribusinesses, helped it to avoid being
impacted from national strikes that hit other
mining operations in 2014. Less than 15 per cent
of the workforce from just one Randgold mine
participated in the nationwide strikes, and then
only for two days.20
Randgold’s other community contributions
include US$ 85,000 towards road maintenance in
Cote D’Ivoire, and a research and training centre
at Kinshasa University in the Democratic Republic
of Congo. By its own account, Randgold’s
SLO efforts resulted in a 57 per cent
decrease in the number of grievances registered,
a 99 per cent resolution rate for grievances that
did occur, and a 64 per cent increase in local
community spending that resulted in part from
Randgold’s micro-financing programmes.21
19
The Gold Mining Company of the Future, Nick Holland, CEO, Gold Fields, 28 October 2015, presented at the Gordon
Institute of Business Science
20
Randgold’s Sustainability Report (2014).
21
Ibid.
22Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry
Effective SLO allowed Rangold to reduce the impact of
operational disruptions caused by labour action
COMMUNITIES
GRAPH SOURCE: Randgold Sustainability Report and 2014 Annual Report; Press Search
Mali 2014: National strikes were taking
over in October/ November;
Only Morila mine joined:
- 15% of the workforce
- Only 2 days
- Morila is the community where they
invested less
Other gold mining companies
experienced strikes in Mali in 2014
AngloGold Ashanti’s Mines:
- Yatela
- Sadiola
2,000 contractors went on strike in February
Randgold’s expenditure in Mali’s communities
In thousands of USD
Gold Sales
Millions of USD
2012 2013 2014 2012 2013 2014
+8%
+119%
528.543 989.281 1.156768 694 722 749
Morila Loulo Gounkoto CASE STUDY
23Creating Global Mining Winners in Africa Conclusion
Conclusion
In conclusion we believe it is imperative to explore the possibilities of big,
bold strategic moves that offer the best odds of moving companies from good
to great. In addition, the industry will have to go beyond the traditional means
of collaboration. As such, mining companies should do everything to create
a better business environment - they should support regulators to create
the right conditions, collaborate with labour to create a mutually beneficial
environment for capability building and labour, work with governments to
create a more favourable business climate and with communities to build an
environment that creates shared value and productivity enhancements.
The time for action is now, and by taking action now, we believe
that the odds for the future of African mining companies will be on
track as one of the most attractive regions for mining globally.
24Creating Global Mining Winners in Africa Appendix: The Power Curve
Appendix: The Power Curve
Our power curve measures success by economic profit. Economic profit is often
considered to be the profit generated by a company after paying its investors back
for the use of their capital (economic value added, or EVA). Our analysis breaks
EVA down into three drivers: endowment, trends and, big moves. Endowment is
the attractiveness of a company’s starting point and its headroom for economic
profit growth. Trends refer to the industry and geographic tail- and headwinds
that companies face. Big moves refer to strategic choices in areas such as MA,
resource allocation and business model innovation.
A Power Curve is generated based on individual
company’s economic profit
GRAPH SOURCE: McKinsey Strategy Practice
1.	 Top 3000 companies by revenues in 2011 less firms with insufficient data to calculate an accurate average economic
profit for 2007-11 and 1997-01.
2.	 EP for Apple,Exxon Mobi, Microsoft, Bhp Billion, China Mobile, Gazprom Oao and Samsung Electronics were higher
than 10,000 and EP for Tokyo Electric Power was lower than -10,000. They were excused for scaling purposes.
(752) 1 113(87) 1,239
BOTTOM TOPMIDDLE
10,000
8,000
6,000
4,000
2,000
(ø102) 0
-2,000
-4,000
-6,000
-8,000
-10,000
Average EP
Quintiles2
V IV III II I
(124)(235)
(2,474)
(79) (24)
(5) (11) (141) (173) (234)
(203)
(994)
(8,795)
(1,164)
Top 20% generates 90% of Economic Profit
25Creating Global Mining Winners in Africa Appendix: The Power Curve
GRAPH SOURCE: EEX, SWEP, CEPI, Energy Advice Ltd., Enerdata
1.	 Economic profit divided by the number of companies, industry granularity of 60 industries
Industries have a power curve as well based on the average
economic profit of underlying companies
Average annual economic profit generated per Industry1
$ Millions; Average 2007-11; N=2,243
ElectricUtilities
Multi-Utilities
IndependentPowerProducersEnergyTraders
RoadRail
Airlines
ConstructionMaterials
TradingCompaniesDistributors
Media
Pharmaceuticals
ComputersPeripherals
FoodStaplesRetailing
-1,500
-1,000
1,000
1,500
2,000
2,500
-500
500
0
FoodProducts
Machinery
Chemicals
IndustrialConglomerates
MetalsMining
Oil,GasConsumableFuels
African Mining
WirelessTelecomServices
Beverages
DiversifiedTelecomServices
Africa Mining industry is
in the middle quintile.
Industries and company
effects both matter, as a
company within a bottom
quintile industry can still
perform in the top quintile
of companies.
26Creating Global Mining Winners in Africa
About the Authors:
Michael Kloss is a director in the Johannesburg office, where Lorenz Jüngling
and Peter Safarik are principals and Akash Dowra is an associate principal.
The authors would like to thank their partners on this project, the Mining
Indaba, for collaborating with us on this first phase of research, which is set
to continue into 2016 and 2017. The following colleagues deserve special
mention for their input: Akash Dowra, Nischal Baijnath, Nicholas Northcote,
Ankit Mishra, Camila Nucci, Lelo Latakgomo, Lerato Matsio, Misha Bhikha
and Uhuru Malebo. We are incredibly grateful to Stewart Goodman,
Sigurd Mareels, Yermolai Solzhenitsyn, Greg Callaway, Agesan Rajagopaul
and Gerhard Nel, for sharing their industry expertise. Marlynie Moodley and
Laura Dodge provided valuable editorial input.
Basic Materials
08 February 2016
Copyright © McKinsey  Company
Design and layout by Nicework Communications CC
www.mckinsey.com

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Creating Global Mining Winners in Africa

  • 1. Creating Global Mining Winners in Africa Authored by: Akash Dowra Lorenz Jüngling Michael Kloss Peter Safarik
  • 2. The African continent delivers some of the best value in the world for every dollar spent on exploration. Even so, African mining companies have yet to fully tap the continent’s reserve potential. Using big data analysis, we found opportunities in productivity, strategy and stakeholder engagement that mining companies can use to steer their way towards world-class performance. Authored by: Akash Dowra Lorenz Jüngling Michael Kloss Peter Safarik Creating Global Mining Winners in Africa
  • 3. Table of Contents Introduction4 Introducing the Power Curve 5 Strategic Moves to Boost the Odds 10 Pursuing high volume MA 10 Dynamically reallocating resources 11 Delivering capital investments 12 Seeking productivity breakthroughs 14 Becoming market leaders 16 Prerequisites for Investing in the Mining Industry 17 Facilitating access to infrastructure 17 ‘Hard’ infrastructure 19 ‘Soft’ infrastructure 19 Cultivating Labour and Communities 21 Labour21 Communities21 Conclusion23 Appendix: The Power Curve 24
  • 4. 4Creating Global Mining Winners in Africa Introduction African mining is important to the world Introduction Africa has the luck of the geological draw. It supplies 83 per cent of the world’s platinum, 73 per cent of the world’s cobalt, and over half of the world’s manganese, chromium and diamonds.1 It is a principal commodity exporter to China, Japan, the United States and Western Europe. Given these endowments, African mining is critical to the region’s economies, and its mining companies have the potential to be world- class performers. But when we assessed their performance against global peers, we found that they have underperformed in terms of value creation. If nothing changes, the odds are that African mining companies will fall further behind the world’s leading mining companies in the decade ahead. The good news is that African mining companies have access to a range of levers to triple or quadruple their chances of becoming world-class performers. Below, we examine their options. 1 Source: Johnson Matthey, Kimberley Process Certification Scheme, SNL Financial, Trade Map Org, UN Comtrade Website, World Bureau Metal Statistics. GRAPH SOURCE: Trade Map, UN Comtrade, Johnson Matthey, SNL, WBMS, Kimberley Process Certification Scheme 1. Africa/Global production in 2014 2. % of African imports on total imports for specific commodities Import dependence on Africa's exports2 , % of total amount of commodity imported into the country African Production, 1 % Platinum Cobalt Manganese Chromium Diamonds Titanium Gold U/ Th Nb,Ta,V 83 58 57 52 34 28 21 19 73 USA China JapanMiddle EastEurope 21 37 82 94 17 56 42 10 27 29 63 21 31 52 Oceania 100 99 47 94 67 17 76 38 51 99 55 16 28 44 78 51 42 20 63 For 5 commodities, Africa produces more than 50% of world production
  • 5. 5Creating Global Mining Winners in Africa Introducing the Power Curve Introducing the Power Curve To gauge the performance of 65 publicly listed African mining companies,2 we compared their economic profit performance to the world’s top 3,999 companies, all of which compete for the same capital.3 By ranking companies this way, we produce what we term “the power curve” of economic profit. The power curve suggests that the world of corporate value creation is far from even: 20 per cent of companies at the top generate 90 per cent of the economic profit; 60 per cent in the middle meet their cost of capital; and 20 per cent at the bottom of the curve make large economic losses. The Power Curve of Economic Profit Average annual economic profit generated from 2009-13; $m; N=2,2431 BOTTOM TOPMIDDLE 10,000 8,000 6,000 4,000 2,000 0 -2,000 -4,000 -6,000 -8,000 -10,000 Average EP Quintiles2 V IV III II I (973) (2) 1,239 1. Top 3000 companies by revenues in 2011 less firms with insufficient data to calculate an accurate average economic profit for 2007-11 and 1997-01. 2. EP for Apple,Exxon Mobi, Microsoft, Bhp Billion, China Mobile, Gazprom Oao and Samsung Electronics were higher than 10,000 and EP for Tokyo Electric Power was lower than -10,000. 2 Our methodology is based on the McKinsey’s “Beating the Odds Strategy”. The 65 African mining companies were selected based on the following criteria:(1) have publicly available information; (2) generated over 66% of their revenues in African mining in 2014; and (3) have a net operating profit less adjusted taxes (NOPLAT) figure. 3 The Global Power Curve covers the top 3,999 companies by revenue. GRAPH SOURCE: McKinsey Strategy Practice
  • 6. 6Creating Global Mining Winners in Africa Introducing the Power Curve Industries have a power curve as well based on the average economic profit of underlying companies Average annual economic profit generated per Industry1 $ Millions; Average 2007-11; N=2,243 An industry view suggests that African miners do not perform well when compared to their global peers. In the first half of the 2000s, African companies were ahead of their global peers4 in terms of economic profit. In 2005, African companies started falling behind.5 The precise reasons for the change were not immediately obvious. Besides favourable geography, invested capital has actually grown over time. But ROIC has been below average and declining. 4 When compared to a Global Mining Power Curve, with 163 companies, of which 65 were African, and 98 were classified as Rest of World (ROW) mining. 5 Analysis based on McKinsey’s “Beating the Odds Strategy,” in terms of economic profit. GRAPH SOURCE: McKinsey Strategy Practice. We use economic profit as a single measure of value creation because it considers both scale (or growth) and returns. It is a measure of the profit that a company generates after paying its investors back for the use of their capital, and is calculated as invested capital multiplied by return on invested capital (ROIC) net the weighted average cost of capital, (EP = invested capital * (ROIC-weighted average cost of capital). 1. Economic profit divided by the number of companies, industry granularity of 60 industries ElectricUtilities Multi-Utilities IndependentPowerProducersEnergyTraders RoadRail Airlines ConstructionMaterials TradingCompaniesDistributors Media Pharmaceuticals ComputersPeripherals FoodStaplesRetailing -1,500 -1,000 1,000 1,500 2,000 2,500 -500 500 0 FoodProducts Machinery Chemicals IndustrialConglomerates MetalsMining Oil,GasConsumableFuels African Mining WirelessTelecomServices Beverages DiversifiedTelecomServices Africa Mining industry is in the middle quintile. Industries and company effects both matter, as a company within a bottom quintile industry can still perform in the top quintile of companies.
  • 7. 7Creating Global Mining Winners in Africa Introducing the Power Curve In the long term view, African mining has underperformed Average economic profit1 ; USD Million While it is good to know how the current performance of African mining companies compares to that of the world’s best corporations, a more interesting question is: How can African mining companies improve their odds of moving up the power curve of economic profit? Our analysis aims to deliver a fact-based answer to this question. In examining the global data set, we found that, on average, only one in 10 companies move from the middle to the top of the curve over a decade. 1. Economic Profit = Invested Capital* (Return on Invested Capital - Weighted Average Cost of Capital) GRAPH SOURCE: McKinsey Strategy Practice and Corporate Performance Analysis ToolTM - a McKinsey Solution On the global “power” curve of industries Africa mining has moved down, in contrast to RoW 2000-2004 2005-2009 2010-2014 3,000 2,000 1,000 0 -1,000 3,000 2,000 1,000 0 -1,000 3,000 2,000 1,000 0 -1,000 1087 2856 2633 21-4 28220 191-12 RoW Mining African Mining RoW MiningAfrican Mining RoW MiningAfrican Mining
  • 8. 8Creating Global Mining Winners in Africa Introducing the Power Curve The odds of economic mobility - a game of 1 in 10 Economic mobility from 1997-01 to 2007-11; Percent; N=2,2431 We then used “big data” analytics to understand how companies can boost their odds of scaling the power curve, in other words, what they can do to beat the average. We found that ten attributes matter, and they can be grouped into three categories: ƒƒ Endowment: A company’s profile today, measured as its size and headroom to fund growth ƒƒ Trends: The industry and geographic tailwinds and headwinds that can propel a company up and down the power curve ƒƒ Moves: The big strategic moves that companies can make to improve performance or shift their corporate portfolio towards tailwinds 1. Top 300 companies by revenues in 2011 less firms with insufficient data to calculate an accurate average economic profit for 2007-11 and 1997-01 GRAPH SOURCE: McKinsey Strategy Practice, McKinsey Corporate Performance Analytical Tool 3412 11 31 14 1079 54 55 Bottom Middle Top Stayed Upward Downward BottomMiddleTop Ending position 10 years later StartingpositiononthePowerCurve
  • 9. 9Creating Global Mining Winners in Africa Introducing the Power Curve African Mining industry has the potential to improve its odds by 3x or more 10 Attributes determine a company’s chance to improve its position on the Power Curve Odds of moving from the middle to the top from 1997-01 to 2007-11; % Our analysis suggests that African mining companies can boost their odds of moving up the power curve by a multiple of three or four if they make bold moves. GRAPH SOURCE: McKinsey Strategy Practice, McKinsey Corporate Performance Analytical Tool Size Debt capacity Past RD Investment Industry trend Geographic trend MAD programme Capital expenditure Resource reallocation Productivity improvement Differentiation improvement Large Company Low debt High volume High level High level High improvement High improvement 20% 18% High investment 20% Megatrend 29% Strong GDP growth EndowmentTrendMove 18% 20% 17% 15% 16% 17% 10% Odds of climbing from mid to top quintile % High case odds Business as usual odds Players with no firepower 1110 10 10 10 10 Players with only capex firepower 13 Players with MA and capex firepower 31 69 Players with structural advantages and firepower Industry average (weighed by invested capital) 26 3x
  • 10. 10Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds Strategic Moves to Boost the Odds The most important aspect of any company’s strategy is understanding and participating in industry head and tailwinds. Historically, African mining companies have underperformed in this area. For example, as prices of manganese and cobalt declined from 2010 to 2013, African producers actually increased supply.6 Companies have four big strategic moves available to grow economic profit by shifting their portfolio towards these tailwinds, or to simply improve their performance in the current context: ƒƒ Pursuing high volume MA ƒƒ Dynamically reallocating resources ƒƒ Delivering capital investments ƒƒ Seeking productivity breakthroughs All African mining companies can and should take steps to improve productivity and reallocate capital, while about half have the capacity to merge with or acquire companies (MA). Taken together, productivity improvements and strategic moves that harness market trends (MA, capital and expenditure reallocation) would improve companies’ odds of moving from the mid quintile to the top quintile on the power curve by up to 31 per cent. Pursuing high volume MA MA can be an effective way to increase exposure to industry or geographic tailwinds, and can help mining companies achieve economies of scale. Companies that engage in high volume MA almost always generate better shareholder returns than those that pursue large deals or only attempt to grow organically. Given the global downturn in many commodity prices, including coking coal and iron ore, African mining companies may question whether now is a good time to spend. The answer is ‘yes’. A downturn is a good time to buy, and at least half of all African companies have the headroom to fund this growth based on their debt to equity ratio to do it. There are also plenty of targets: 77 per cent of mining companies account for just 30 per cent of the industry’s market capitalisation.7 6 Compound annual growth rate (CAGR) for cobalt: Africa: -1.2%, ROW: -1,8%. Africa’s share of global production rose from 76.9% to 77.2% in the time period. CAGR for manganese: Africa 8%, ROW: 2.4%. Africa’s share of global production rose from 28.7% to 32 % over the time period. Source: Worldbank.org: CMO Historical Data, 2014 Miners Yearbook, metalbulletin.com,, McKinsey team analysis. 7 This figure is based on the Global Mining Power Curve assessing 163 companies and their ability to perform mergers and acquisitions (MA). We define a company’s ability to perform MA as the ability to acquire more than 30% of another company, based on the acquirer’s market capitalisation in 2014.
  • 11. 11Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds The high volume MA creates the highest excess TRS among the 3 MA programme segments for companies across across the globe and industries Dynamically reallocating resources In order to maximise exposure to industry and geographic tailwinds, companies need to shift capital in their portfolios towards areas of faster growth. Our analysis shows that companies that dynamically reallocate capital generate better shareholder returns and boost their odds of economic mobility. GRAPH SOURCE: CPAT, Dealogic, TPSI database v26 Median excess TRS, Dec 1999- Dec 2012 High volume Low volume Large Deal Many deals and a high percentage of market cap acquired 2.2 pp 0.9 pp -0.9 pp Small number of deals and a low percentage of market cap acquired Transformed company with at least one very large deal
  • 12. 12Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds Delivering capital investments One way to boost their odds of economic profit growth is for mining companies to spend more capital than the industry median. GRAPH SOURCE: McKinsey corporate strategy research program The reward for high rates of re-allocation is considerable: dynamic re-allocators achieve significantly higher TRS 1,508 companies, 1990-2010 GLOBAL Medium TRS CAGR of companies by degree of reallocation, % Characteristics of high reallocators compared to the rest 8.5 6.1 10.0 Low (Dormant) Medium (Drowsy) High (Dynamic) A company growing at 10,0% CAGR vs. 6,1% would be worth twice as much in 20 years Dynamic reallocators shift resources over a number of years Dynamic reallocators are patient; results may take time Dynamic reallocators reallocate frequently across existing businesses, but also enter and exit businesses more than others Dynamic reallocators are more than 50% more likely to shift resources between existing businesses than dormant reallocators 1 2 43 Degree of reallocation
  • 13. 13Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds Successfully delivering large-scale capital investments remains a challenge for many African mining companies. Large scale capital projects often experience significant budget and time overruns. [See exhibit] On the flip side, a more fragmented portfolio of smaller stay-in-business capital projects could reduce capital by 20 per cent to 30 per cent without compromising overall safety of operations. Freeing up capital is one of the quickest ways to improve short term agility. Traditionally, the mining industry has resorted to haircut-type methods to cut capital spending to top-down targets. Mining companies could reduce capital more efficiently by first performing detailed portfolio analysis and optimisation of individual projects. Project execution is poorer in Africa vs RoW with longer delays and capex overruns GRAPH SOURCE: Companies’ annual reports; press releases, SNL Financial -1.5 -80 480 5.5 Delay Years Capex Increase % of original quoted CAPEX Africa’s mining projects are more often behind schedule and over budget Africa Greenfield Africa Brownfield RoW Greenfield RoW Brownfield
  • 14. 14Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds Seeking productivity breakthroughs Companies can make additional and substantial improvements to performance by honing in on productivity. Our analysis shows that productivity in the mining industry globally has declined since 2004, but productivity among African mining companies declined more than that of their global peers.8 Africa mining productivity was dropping 5% YOY since 2004 vs. 3% for its global peers 8 McKinsey’s MineLens Productivity Index (MPI). The MineLens Productivity Index uses information from 57 different mines in iron ore, copper, gold, coal and platinum group metals and in all geographies. MPI is formulated in a way that its results are not affected by changes in ore grade, stripping ratio, or the price of the commodity. For further information on this topic, please read the article “Productivity in Mining Operations: Reversing the Downward Trend,” McKinsey and Company (May 2015). GRAPH SOURCE: Company annual reports, Wood Mackenzie MineLens Productivity Index (MPI) Indexed to 2004 = 100 ROW End of Boom CAGR, 2004 - 2013 SSA: -4.8% ROW: -3% Global: -3.5% Global Africa Africa is lower than ROW productivity due to lower availability of skills and low levels of technological innovation Global productivity declined during boom years due to lack of focus on productivity 2004 55 60 100 95 90 80 85 75 65 70 2005 2006 2007 2008 2009 2010 2011 2012 2013 ƒƒ MPI is used to measure the underlying productivity of mining companies. ƒƒ It is composed of 4 elements physical mining output (measured as total material moved), employment at the mine site, the value of assets at the site, and non-labour costs.
  • 15. 15Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds To reverse the trend, African mining companies must employ lean transformation, by streamlining organisational processes, introducing innovative technologies, and cultivating alliances with mining equipment, technology and services suppliers (METS). Management and employee resistance to change often undermine the success of a transformation programme. But our experience suggests that African mining companies can make successful and rapid transformations by using the right tools. Technological innovation, including equipment mechanisation and the use of “big data”, increasingly impacts mining productivity. For example, today’s state-of-the-art mining equipment gathers vast amounts of data that companies can use to improve operating modes and reduce maintenance cycles. Machines that enable remote mining operations allow companies to employ fewer front-line workers. Other innovations, such as new geospatial tools that simplify mine planning, and microwaves and lasers that break rocks faster, deeper and more precisely, all help to improve productivity. One of our African clients increased throughput by as much as 80 per cent in four months by improving labour and equipment productivity, for example. As another example, Anglo American tripled productivity by introducing low-profile machines at its African mines.9 Our research shows that there is a direct correlation between improved productivity and a METS presence in a country. For example, LKAB’s Kiruna iron ore mine in Sweden, where winter temperatures average 15 degrees Celsius below zero, has collaborated extensively with METS partners to introduce automated fleets of load-haul-dump (LHD) machines to dramatically and consistently improve productivity.10 Compared to their global peers, African mining companies are the least engaged with METS partners, resulting in capital productivity that is nearly three times lower than that of comparable companies in Asia Pacific. Greater METS engagement will help companies achieve productivity breakthroughs across the entire value chain, from exploration to mining extraction to processing. METS engagement can also drive innovation in the industry through cross-pollination of skills and resources, as employees move between mining companies and METS players. The mining industry can encourage METS to establish a local presence within a country. The supplier base can consist of international distributors and service providers, but should be expanded to include local businesses supported by the mining industry to deliver targeted value add. Industry can facilitate this presence. In South Africa, for example, local, high-quality welding suppliers have historically outperformed international service providers in maintaining the power stations of Eskom. 9 http://www.angloamerican.com/~/media/Files/A/Anglo-American-PLC-V2/presentations/2015pres/aa-mining- indaba-2015-speech-chris-griffith-1.pdf 10 Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering; “The Future Mine,” Mining Magazine (Sep. 2010).
  • 16. 16Creating Global Mining Winners in Africa Strategic Moves to Boost the Odds Africa has the lowest levels METS engagement, contributing to lower product PRODUCTIVITY To harness the latest technology – and even to drive it – mining companies can also ally with universities and research institutes. Gold Fields, for example, has invested in the University of Witwatersrand’s School of Mining Engineering in South Africa. Randgold recently established a research and training centre at Kinshasa University in the Democratic Republic of Congo. Other companies can replicate these efforts to break the trend of underperformance, since lean transformation alone will not be sufficient to boost the placement of African companies on the power curve. Becoming market leaders Companies with structural advantages can improve their odds of performing at the top of the power curve by as much as 69 per cent. These include companies dominating in commodities such as diamonds, cobalt and manganese, where structural advantages enable them to adjust supply in response to changes in commodity prices, thereby facilitating price security. They can also research or sponsor research to investigate new uses for existing commodities, thereby generating demand. GRAPH SOURCE: Company Financials; SNL data 1. Productivity is based on Scale/FTE and Sales/Capex for industry players across regions ƒƒ Greater METS engagement will mean higher levels of technological innovation, increasing productivity ƒƒ Asia- Pacific has some of the highest levels of METS spend productivity globally ƒƒ Europe showed the best levels of overall productivity ƒƒ High levels of METS engagements are correlated with improvements in capital productivity METS spend by region: US$ billions Productivity by region: Productivity1 0-5 5-50 50-100 100 Mid-High Mid Mid-level LowestHigh
  • 17. 17Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry Prerequisites for Investing in the Mining Industry Our analysis suggests that there are ample opportunities for growth for companies willing to act boldly. However, simply pulling these strategic levers is not enough. Companies must complement these moves with measures in four action areas to secure a favourable business climate: ƒƒ Facilitating access to infrastructure ƒƒ Collaborating on regulatory frameworks ƒƒ Investing in local labour and community development ƒƒ Cultivating a local supplier base Facilitating access to infrastructure Lack of infrastructure capacity has played a role in Africa’s inability to take advantage of its resources Coal Fields Thermal Coal Rail Route X Coal Reserves, million tonnes Major Port Total coal reserves by country Million tonnes 60751 South Africa Botswana Mozambique Zimbabwe Tanzania Madagascar Nigeria Malawi Zambia DRC Swazilan Niger 31415 14904 2943 1393 1136 888 186 140 88 9 5 60751 31415 149042943 1391 1136 186 140 9 Pointe-Noire Luanda Walvis Bay Cape Town Port Elizabeth East London Durban Maputo Beira Toamasina Dar es Salaam Mombasa Richards Bay Luderitz Nacala GRAPH SOURCE: Council of Geoscience; SNL
  • 18. 18Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry Despite significant infrastructure investment in the past, Africa continues to lack sufficient electric power, water, roads, railways and ports. Limited rail and port capacity makes it especially difficult for mining companies to deliver their products to the global market in time and at a competitive cost. The World Bank estimates that sub-Saharan Africa’s infrastructure challenges reduce companies’ productivity by as much as 40 per cent.11 The challenges of accessing infrastructure in Africa are well known to investors in Africa’s mining industry, and a cause of uncertainty. This is despite the fact that Africa offers the best value per exploration spend: it is the only region in the world where one dollar spent generates over one dollar in value.12 African governments can alleviate investors’ concerns by inviting private participation in infrastructure development and by improving the regulatory environment, as exemplified by Peru and Chile [see sidebar]. But Africa’s mining companies need not wait for changes to government policy to improve access to infrastructure. Instead, they should take immediate steps to actively build both the ‘hard’ and ‘soft’ infrastructure that profits the entire region surrounding their assets. In the late 1990s, Peru’s government began implementing tax and regulation to attract investment to its mining industry.13 This included passing mining-related labour laws and promoting private and public investment in the industry. Peru’s legal framework also protects private investors from arbitrary changes to the legal terms and conditions of their projects. The result is that, between 2001 and 2014, the mining industry’s share of GDP more than doubled to 12 per cent, and Peru’s GDP rose 220 per cent.14 11 World Bank Fact Sheet: Infrastructure in Sub-Saharan Africa. http://web.worldbank.org/WBSITE/EXTERNAL/ COUNTRIES/AFRICAEXT/0,,contentMDK:21951811~pagePK:146736~piPK:146830~theSitePK:258644,00.html. 12 MinEx; SNL 2005-2011. 13 Sociedad Nacional de Mineria, Petroleo y Energia. 14 Sociedad Nacional de Mineria, Petroleo y Energia, Banco Central de Reserva del Perú. Lake Titicaca PACIFIC OCEAN PERU BRAZIL COLOMBIA ECUADOR BOLIVIA Iquitos Piura Trujillo Chimbote LIMA Ica Tacna Arequipa Puno Cusco Machu Picchu Huánuco Pucallpa Chiclayo Yurimaguas
  • 19. 19Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry ‘Hard’ infrastructure Companies can work directly with governments to introduce infrastructure projects or tax structures that would improve their political and socioeconomic operating environments. For example, when a number of mining companies began coal operations in Australia in the 1990s, it struggled with a lack of railway and port capacity.15 To expand facilities at Port Waratah, government and industry players, including Port Waratah Coal Services, Newcastle Coal Infrastructure Group and Newcastle Port Corporation, entered into an agreement in 2009 to improve the coal logistics in the region.16 After collaborating with industry on an expansion plan, the New South Wales government incrementally expanded Port Waratah Coal Services Facilities. It is now the world’s largest coal export port. In a more recent example, several African mining companies engaged with regulators in Zambia and Uganda to arrive at an optimal tax level.17 Companies can also work with governments to structure risk-sharing agreements. In Botswana, for example, DeBeers entered into a joint venture with the government to form Debswana Diamond Company in 1969. Debswana is Botswana’s largest private sector employer and a major exporter. It also contributes to public welfare by investing in local enterprises, schools and environmental programmes.18 ‘Soft’ infrastructure The absence of appropriate regulatory frameworks is another factor often cited as hindering foreign direct investment in Africa. While this is true, it also presents the opportunity to shape regulation in a way that it enhances the value of individual companies or entire industries. A well-documented example is the way utilities in Europe responded to the challenge of unbundling their generation, transmission, and distribution and implementation of significant environmental requirements (especially carbon dioxide emission certificates). Despite being competitors, major industry players worked together in creating and growing the utility value pool through massive engagement at regional, national and European levels. Through partnering with renowned research institutions, and proactive engagement, the industry was able to work together to arrive at a mutually beneficial outcome. Mining companies in Africa already cooperate through various associations to promote their interests, but they must intensify this cooperation if they want to shape the regulatory environment in a meaningful way. A key focus should be on creating fairly shared value. Companies should commit to long-term gain sharing, and make explicit commitments as to how much value will remain in the country of operations. 15 Press search, Rio Tinto’s website and annuals reports. 16 Rio Tinto Annual Report (2009). Application for authorisation lodged with the Australian Competition and Consumer Commission by the Port Waratah coal Services Limited, Newcastle Coal Infrastructure Group, and the Newcastle Port Corp. 17 “After Zambia, Uganda Adopts Mining-Friendlier Tax Regime,” Resource Reports (April 2015). 18 See http://www.debswana.com.
  • 20. 20Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry Throughout the entire period of increased regulation wholesale prices increased continuously... EUR/MWh CASE EXAMPLE: EUROPEAN POWER REGULATION GRAPH SOURCE: EEX, SWEP, CEPI, Energy Advice Ltd., Enerdata 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 0 10 20 30 40 50 60 70 21 14 19 24 23 29 29 46 51 38 66 39 44 51 43 German electricity wholesale prices Key developments Significant overcapacity in Germany power generation market in 1998-2000, especially 1999 Low wholesale price levels lead to decision for significant power plant shutdowns in mayor German utilities Introduction of EU-ETS system in 2005 with prices for CO2 emissions leads to electricity price increase Strong increase in fuel prices (coal, oil, gas) second main driver for increase Increasing share of renewables leads to lower level of wholesale prices and shift of pricing pattern within the day Fossil-fired power plants under pressure which leads to low activity for conventional new builds and discussion around capacity markets Overcapacities after liberalisation Increase in fuel/CO2 prices mid/end 200 Strong deployment of renewables
  • 21. 21Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry Cultivating Labour and Communities Labour Stakeholder engagement requires companies to reach out to communities, labour and local governments to achieve buy-in, or what we call a ‘social license to operate’ (SLO). The importance of SLO has increased both globally and in Africa. Developing the SLO requires companies to act more like partners and less like patrons when engaging communities. This means companies must go beyond meeting legal and regulatory requirements to include programmes such as providing labour with meals and housing. Companies should also work harder to cultivate local talent. Compared to their global peers, African operations lag in consistently identifying high performing miners and systematically developing them into managers. Besides missing out on a potentially large talent pool, current practices of labour brokering tend to create weak emotional bonds between the work force and a company, leading to frequent labour unrest, with the resulting loss of production. Communities Mining companies can invest in local communities where they operate, such as by micro-financing local enterprises, or by investing in educational institutions. Ultimately, developing a SLO depends on the quality of social investment, not the quantity. Gold Fields’ Cerro Corona gold mine in Peru is a good example. Gold Fields has gone beyond standard initiatives, such as working with local governments, to establishing education and training programmes, and providing local employment. The company also invested locally to promote economic diversification, including training local dairy farmers to market their cheese nationally and improve their earning power. It has paved roads, established healthcare centres and improved community access to electricity. This kind of broad-based community engagement has helped Cerro Corona avoid some of the labour issues experienced by other mines in the region.19 In Africa, Randgold Resources has achieved similar success by establishing Community Development Committees (CDC) that enlist local leaders in community engagement. Each CDC manages a budget tied to a mine’s production level, and invests the budget in local development. In Mali, Randgold’s investment in community development, including portable water and local agribusinesses, helped it to avoid being impacted from national strikes that hit other mining operations in 2014. Less than 15 per cent of the workforce from just one Randgold mine participated in the nationwide strikes, and then only for two days.20 Randgold’s other community contributions include US$ 85,000 towards road maintenance in Cote D’Ivoire, and a research and training centre at Kinshasa University in the Democratic Republic of Congo. By its own account, Randgold’s SLO efforts resulted in a 57 per cent decrease in the number of grievances registered, a 99 per cent resolution rate for grievances that did occur, and a 64 per cent increase in local community spending that resulted in part from Randgold’s micro-financing programmes.21 19 The Gold Mining Company of the Future, Nick Holland, CEO, Gold Fields, 28 October 2015, presented at the Gordon Institute of Business Science 20 Randgold’s Sustainability Report (2014). 21 Ibid.
  • 22. 22Creating Global Mining Winners in Africa Prerequisites for Investing in the Mining Industry Effective SLO allowed Rangold to reduce the impact of operational disruptions caused by labour action COMMUNITIES GRAPH SOURCE: Randgold Sustainability Report and 2014 Annual Report; Press Search Mali 2014: National strikes were taking over in October/ November; Only Morila mine joined: - 15% of the workforce - Only 2 days - Morila is the community where they invested less Other gold mining companies experienced strikes in Mali in 2014 AngloGold Ashanti’s Mines: - Yatela - Sadiola 2,000 contractors went on strike in February Randgold’s expenditure in Mali’s communities In thousands of USD Gold Sales Millions of USD 2012 2013 2014 2012 2013 2014 +8% +119% 528.543 989.281 1.156768 694 722 749 Morila Loulo Gounkoto CASE STUDY
  • 23. 23Creating Global Mining Winners in Africa Conclusion Conclusion In conclusion we believe it is imperative to explore the possibilities of big, bold strategic moves that offer the best odds of moving companies from good to great. In addition, the industry will have to go beyond the traditional means of collaboration. As such, mining companies should do everything to create a better business environment - they should support regulators to create the right conditions, collaborate with labour to create a mutually beneficial environment for capability building and labour, work with governments to create a more favourable business climate and with communities to build an environment that creates shared value and productivity enhancements. The time for action is now, and by taking action now, we believe that the odds for the future of African mining companies will be on track as one of the most attractive regions for mining globally.
  • 24. 24Creating Global Mining Winners in Africa Appendix: The Power Curve Appendix: The Power Curve Our power curve measures success by economic profit. Economic profit is often considered to be the profit generated by a company after paying its investors back for the use of their capital (economic value added, or EVA). Our analysis breaks EVA down into three drivers: endowment, trends and, big moves. Endowment is the attractiveness of a company’s starting point and its headroom for economic profit growth. Trends refer to the industry and geographic tail- and headwinds that companies face. Big moves refer to strategic choices in areas such as MA, resource allocation and business model innovation. A Power Curve is generated based on individual company’s economic profit GRAPH SOURCE: McKinsey Strategy Practice 1. Top 3000 companies by revenues in 2011 less firms with insufficient data to calculate an accurate average economic profit for 2007-11 and 1997-01. 2. EP for Apple,Exxon Mobi, Microsoft, Bhp Billion, China Mobile, Gazprom Oao and Samsung Electronics were higher than 10,000 and EP for Tokyo Electric Power was lower than -10,000. They were excused for scaling purposes. (752) 1 113(87) 1,239 BOTTOM TOPMIDDLE 10,000 8,000 6,000 4,000 2,000 (ø102) 0 -2,000 -4,000 -6,000 -8,000 -10,000 Average EP Quintiles2 V IV III II I (124)(235) (2,474) (79) (24) (5) (11) (141) (173) (234) (203) (994) (8,795) (1,164) Top 20% generates 90% of Economic Profit
  • 25. 25Creating Global Mining Winners in Africa Appendix: The Power Curve GRAPH SOURCE: EEX, SWEP, CEPI, Energy Advice Ltd., Enerdata 1. Economic profit divided by the number of companies, industry granularity of 60 industries Industries have a power curve as well based on the average economic profit of underlying companies Average annual economic profit generated per Industry1 $ Millions; Average 2007-11; N=2,243 ElectricUtilities Multi-Utilities IndependentPowerProducersEnergyTraders RoadRail Airlines ConstructionMaterials TradingCompaniesDistributors Media Pharmaceuticals ComputersPeripherals FoodStaplesRetailing -1,500 -1,000 1,000 1,500 2,000 2,500 -500 500 0 FoodProducts Machinery Chemicals IndustrialConglomerates MetalsMining Oil,GasConsumableFuels African Mining WirelessTelecomServices Beverages DiversifiedTelecomServices Africa Mining industry is in the middle quintile. Industries and company effects both matter, as a company within a bottom quintile industry can still perform in the top quintile of companies.
  • 26. 26Creating Global Mining Winners in Africa About the Authors: Michael Kloss is a director in the Johannesburg office, where Lorenz Jüngling and Peter Safarik are principals and Akash Dowra is an associate principal. The authors would like to thank their partners on this project, the Mining Indaba, for collaborating with us on this first phase of research, which is set to continue into 2016 and 2017. The following colleagues deserve special mention for their input: Akash Dowra, Nischal Baijnath, Nicholas Northcote, Ankit Mishra, Camila Nucci, Lelo Latakgomo, Lerato Matsio, Misha Bhikha and Uhuru Malebo. We are incredibly grateful to Stewart Goodman, Sigurd Mareels, Yermolai Solzhenitsyn, Greg Callaway, Agesan Rajagopaul and Gerhard Nel, for sharing their industry expertise. Marlynie Moodley and Laura Dodge provided valuable editorial input.
  • 27. Basic Materials 08 February 2016 Copyright © McKinsey Company Design and layout by Nicework Communications CC www.mckinsey.com