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Gary M. Johnson
6 Years USN, Submarine Nuclear Propulsion

    Plant Operator – Mechanical
    Bachelors in Criminal Justice – Auburn

    University 1995
    Auburn Police Department 1994-1999

        Investigated @1500 crashes
    
    Private Accident Reconstruction Since 1999

        Reconstructed an additional 1100 crashes
    
    Attending UAB since Fall 2002 (Graduate

    School prerequisites and Graduate School)
Pole (and tree) impacts represent special

    problems to safety systems
    The narrow cross section of the pole

    concentrates the vehicles’ energy in a small
    region
    The vehicles speed does not change rapidly

    until there is significant engagement “fooling”
    most airbag deployment algorithms
Some vehicles are equipped with

    discriminating sensors that change the
    algorithm when engaged
    These sensors usually mounted near the

    middle of the radiator
    This still leaves the areas outside of the frame

    rails (or equivalent) unmonitored
February 2, 2004


    Light Rain


    79 year old male driver


    2002 GMC Sierra 1500


    Interstate 20/59 just south of Interstate 459

    onramp
The driver lost control and struck the “Jersey

    Barrier” with the left front and left rear corners
    of the vehicle
It then traveled in an arc across the southbound

    lanes
    Left the road near 45 degrees to the road


    Went through a silt fence


    Struck a tree with the left front of the vehicle

Due to impact with barrier and clockwise yaw

    of the vehicle, driver was out of position
    against the drivers’ side window at impact
    with the tree
    Driver was wearing his seat belt


    Airbag did not deploy


    Driver was killed

Retrieval equipment currently only manufactured

    by Bosch
    Covers some GM vehicles back to 1994

    Also later models of Ford, Chrysler, Suzuki,

    Sterling, Isuzu, Mitsubishi, and Saab
    Comprised of software, interface box, power

    supplies and (currently) 21 different cables
This particular vehicle stores 5 seconds of pre

    “impact”
      Speed
    
     Throttle position
     Engine speed
     Brake switch circuit status
    Change in velocity up to 150 milliseconds and

    maximum delta v
    Drivers seat belt switch status


    Ignition switch cycles at event


    Stores non deployment events as well as

    deployment events
This is
longitudinal
change in
velocity
Speed at impact of about 23 miles per hour


    Recorded longitudinal delta v was 19.22 miles

    per hour
    Driver was out of position against the drivers

    door due to a combination of the lateral impact
    with the barrier and the clockwise yaw into the
    tree
LS-Dyna is a general multiphysics simulation

    software package developed by the Livermore
    Software Technology Corporation
    Non Linear

        Ideal for
    
         Changing boundary conditions
         Large deformations
Command line driven


    Vehicle model –Chevrolet C1500 – from George

    Washington University National Crash
    Analysis Center Laboratory
        Used the reduced model with 10,500 elements
    
Converted to a key file using Hypermesh

        Added x plane and tree
    
        Tree was not rigid cylinder but used density,
    
        modulus and Poisson's ratio of white oak
Purpose was to compare physical damage to

    vehicle to simulated damage
    Crash truck was extended cab, simulated truck

    was regular cab
        Not an issue, just looking at damage forward of the
    
        firewall
    Initial speed of 23 miles per hour

        Input units are mm/sec, this converts to 10,277
    
        mm/sec
Tire/ground plane friction was too low, this

    exaggerated the restitution
    No cab intrusion or damage to door surface


    Hood angle is similar, but bent in a different

    location (hood catch and latch were broken)
    Vehicle had struck the barrier with the left

    front prior to the impact with the tree
Contact information:
Gary M. Johnson
Vear, Inc.
1500 1st Ave North
Suite R-127
Birmingham, AL 35203
W 205.307.6543
C 205.427.2250
gjohnson@vearexperts.com

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Crashworthiness Simulation In Ls Dyna Modified For Web

  • 2. 6 Years USN, Submarine Nuclear Propulsion  Plant Operator – Mechanical Bachelors in Criminal Justice – Auburn  University 1995 Auburn Police Department 1994-1999  Investigated @1500 crashes  Private Accident Reconstruction Since 1999  Reconstructed an additional 1100 crashes  Attending UAB since Fall 2002 (Graduate  School prerequisites and Graduate School)
  • 3. Pole (and tree) impacts represent special  problems to safety systems The narrow cross section of the pole  concentrates the vehicles’ energy in a small region The vehicles speed does not change rapidly  until there is significant engagement “fooling” most airbag deployment algorithms
  • 4. Some vehicles are equipped with  discriminating sensors that change the algorithm when engaged These sensors usually mounted near the  middle of the radiator This still leaves the areas outside of the frame  rails (or equivalent) unmonitored
  • 5.
  • 6. February 2, 2004  Light Rain  79 year old male driver  2002 GMC Sierra 1500  Interstate 20/59 just south of Interstate 459  onramp
  • 7. The driver lost control and struck the “Jersey  Barrier” with the left front and left rear corners of the vehicle
  • 8. It then traveled in an arc across the southbound  lanes Left the road near 45 degrees to the road  Went through a silt fence  Struck a tree with the left front of the vehicle 
  • 9.
  • 10.
  • 11. Due to impact with barrier and clockwise yaw  of the vehicle, driver was out of position against the drivers’ side window at impact with the tree Driver was wearing his seat belt  Airbag did not deploy  Driver was killed 
  • 12.
  • 13.
  • 14.
  • 15. Retrieval equipment currently only manufactured  by Bosch Covers some GM vehicles back to 1994  Also later models of Ford, Chrysler, Suzuki,  Sterling, Isuzu, Mitsubishi, and Saab Comprised of software, interface box, power  supplies and (currently) 21 different cables
  • 16. This particular vehicle stores 5 seconds of pre  “impact” Speed   Throttle position  Engine speed  Brake switch circuit status Change in velocity up to 150 milliseconds and  maximum delta v Drivers seat belt switch status  Ignition switch cycles at event  Stores non deployment events as well as  deployment events
  • 17.
  • 19.
  • 20.
  • 21. Speed at impact of about 23 miles per hour  Recorded longitudinal delta v was 19.22 miles  per hour Driver was out of position against the drivers  door due to a combination of the lateral impact with the barrier and the clockwise yaw into the tree
  • 22. LS-Dyna is a general multiphysics simulation  software package developed by the Livermore Software Technology Corporation Non Linear  Ideal for   Changing boundary conditions  Large deformations
  • 23. Command line driven  Vehicle model –Chevrolet C1500 – from George  Washington University National Crash Analysis Center Laboratory Used the reduced model with 10,500 elements 
  • 24. Converted to a key file using Hypermesh  Added x plane and tree  Tree was not rigid cylinder but used density,  modulus and Poisson's ratio of white oak
  • 25. Purpose was to compare physical damage to  vehicle to simulated damage Crash truck was extended cab, simulated truck  was regular cab Not an issue, just looking at damage forward of the  firewall Initial speed of 23 miles per hour  Input units are mm/sec, this converts to 10,277  mm/sec
  • 26.
  • 27.
  • 28.
  • 29. Tire/ground plane friction was too low, this  exaggerated the restitution No cab intrusion or damage to door surface  Hood angle is similar, but bent in a different  location (hood catch and latch were broken) Vehicle had struck the barrier with the left  front prior to the impact with the tree
  • 30. Contact information: Gary M. Johnson Vear, Inc. 1500 1st Ave North Suite R-127 Birmingham, AL 35203 W 205.307.6543 C 205.427.2250 gjohnson@vearexperts.com