GLOBAL SUPPLY- DEMAND SCENARIO
 MINI BOOM IN MINING INDUSTRY CONTINUES
DESPITE HICCUPS.
 MINE PRODUCTION BY 1.3 % TO 18.3
MILLION TONNES .
 DEMAND IN CHINA < 7.5 % 1ST TIME SINCE 1998
STILL WILL CONSUME 4.9% MORE THAN LAST
YEAR
 SUPPLY SURPLUS FOR 2015
 WORLD LOOKING AT INDIA FOR STRONG PICK
UP IN DEMAND.
INDIA STORY
INCREASED DEMAND FOR COPPER TO COME
FROM GROWTH IN
------ POWER SECTOR
------ RAILWAYS
------ GROWTH OF GDP & URBANISATION
POWER SECTOR
INTERNATIONAL ENERGY AGENCY POWER
PRODUCTION IN INDIA TO RISE BY 15-20 %
ANNUALLY .
12TH FIVE YEAR PLAN (2012-17) TARGET
88000MW CAPACITY ADDITION
COPPER CONSUMPTION TO DOUBLE.
RENEWABLE ENERGY SECTOR
.
SL NO. AREA CONSUMPTION OF
COPPER
1. THERMAL POWER 1.3 MT/ MW
2. WIND TURBINE 2 MT/ MW
3. NUCLEAR POWER 2.5 MT/MW
4. SOLAR POWER 6.8 MT/ MW
RAILWAYS
APPLICATION – TROLLEY WIRE /CONTACT WIRE.
PURPOSE : CONNECTIVITY BETWEEN OVERHEAD LINES & LOCOMOTIVES
 AGGRESSIVE ELECTRIFICATION UNDER WAY
-- 23451 KM ACHIEVED AGAINST 64015 KM TOTAL
 URBAN DEVELOPMENT MINISTRY --- METRO RAIL IN 12 TIER-II CITIES.
 EXPORT POTENTIAL IN RAILWAY ELECTRIFICATION PROJECT OVERSEAS (
L&T, TATA PROJECTS ).
 HIGH SPPED TRAIN
--- SPEED DEPENDANT ON STRENGTH AND CONDUCTIVITY OF
TROLLEY WIRE.
--- HENCE NEED FOR Cu- Mg AND Cu- Ag ALLOYS.
--- NO PRODUCER IN INDIA YET
FACTORS DRIVING CONSUMPTION OF COPPER
GROWTH POTENTIAL AND ISSUES VIS-
A-VIS FABRICATED PRODUCTS
SHEETS, FOILS, TUBES, PROFILES ETC.
FRAGMENTED MARKETS
FEW PLAYERS
HIGH WORKING CAPITAL
LIMITED INFUSION OF MODERN TECHNOLOGY
2013-14– IMPORTS OF 900MT OF PROFILE,
12000MT TUBES & PIPES, 6500 MT OF FOILS
AND 5000 MT OF SHEETS.
LIMITED GROWTH IN APPLICATION OF
COPPER
 COPPER INDUSTRY ---- THREE DISTINCT SECTORS
– MINING, SMELTING & FABRICATION.
FABRICATION SECTOR LACKS MUSCLE TO INVEST
IN R&D.
IN CONTRAST MAJOR PRIMARY ALIMINIUM
PRODUCERS ALCOA, HINDALCO, NORSK HYDRO –
LEADING SUPPLIERS OF VALUE ADDED
PRODUCTS.
EXTENSIVE EFFORT AND INVESTMENT---
ALUMINIUM REPLACING STEEL IN AUTOMOTIVES
AND BEVERAGE CAN SECTOR.
NEW APPLICATIONS FROM RESEARCH
EFFORTS
ENERGY EFFICIENT MOTORS
ANTIMICROBIAL SURFACES
ULTRA CONDUCTIVE COPPER
MICRO ALLOYED COPPER OVERHEAD LINE
CONDUCTORS
ENERGY EFFICIENT MOTORS
MOTORS AND MOTOR DRIVEN SYSTEMS– 46
% OF GLOBAL ELECTRICITY CONSUMPTION.
REPLACEMENT OF ALUMINIUM BY COPPER
DIE CAST ROTORS % EFFICIENCY 4-5 %.
ADOPTION OF ENERGY EFFICIENCY
STANDARDS FOR INDUCTION MOTORS BY ALL
COUNTRIES BY 2030 ESTIMATED TO SAVE 322
MILLION MW ANNUALLY & 206 MILLION T OF
CO2 EMISSION
ANTI MICROBIAL SURFACES
HAI ( HOSPITAL ACQUIRED INFECTION) KILL
100000 PEOPLE ANNUALLY.
45 MILLION $ SPENT (E-COLI, INFLUENZA,
STAPHYLOCOCCUS)
COPPER BASED TOUCH SURFACES KILL 99.9%
BACTERIA IN LESS THAN 2 HRS.
COPPER RELEASES IONS, PENETRATING CELL
WALLS OF MICROBES STOPPING THEIR
FUNCTIONS AND REPRODUCTION.
ULTRA CONDUCTIVE COPPER
 CARBON NANO TUBES IN COPPER---
INCREASES AMBIENT TEMP CONDUCTIVITY BY
30 %.
MICRO ALLOYED COPPER
CONDUCTORS
 ALTERNATIVE TO ACSR FOR HIGH VOLTAGE OVERHEAD
LINES.
 NO STEEL REINFORCEMENT NECESSARY
 SMALLER CROSS SECTIONPLUS HYDROPHOBIC
COATING LOW WIND AND ICE LOAD.
 PARTICULARLY SUITABLE IN COLD AND WINDY
CLIMATES.
 REDUCED SKIN EFFECT LOWER ENERGY LOSSES.
 CAN TOLERATE HIGHER TEMPERATURE FOR SHORT
DURATION.
 ATTRACTIVE LIFE CYCLE COST.
SUPPLY SIDE
NAME OF COMPANY CAPACITY VALUE ADDITION
HINDALCO 500000 MT CATHODE -- VOLUMES
-- BY-PRODUCTS- SILVER,
GOLD, SELENIUM,
TELLURIUM, FERTILIZER
STERLITE 400000 MT CATHODE --VOLUMES
-- BY-PRODUCTS- SILVER,
GOLD, SELENIUM,
TELLURIUM ,FERTILIZER
HINDUSTAN COPPER
LIMITED
99000 MT CATHODE MINES
STRATEGY OF HCL
 MAXIMUM VALUE ADDITION ORE TO CONCENTRATE
 AMBITIOUS EXPANSION PROGRAM 3.4 MILLION T TO 12.5 MILLION
T ORE PRODUCTION
 MINIMUM ECONOMIC SIZE OF SMELTER 3-4 LAKH MT CAPACITY.
 INVESTMENT FOR EVERY 1 LAKH MT CAPACITY SMELTER IS APPROX
2000 CRORES.
 TOTAL COPPER FROM EXPANDED CAPACITY APPROX- 1 LAKH MT
 EXPLORING ALTERNATIVE HYDROMETALLURGICAL ROUTE
--- ATTRACTIVE CAPEX & OPEX
--- 1/3 MANPOWER
--- 1/3 LAND
--- NO FOSSIL FUEL
--- RECOVERY OF PRECIOUS METALS
STRATEGY contd…
EXPLORING POSSIBILITY OF EXTRACTION OF
-------NICKEL FROM SINGBHUM COPPER BELT.
------ 150 MT OF NICKEL ( PRICE @15000$/MT)
INDIA IMPORTS 40000 MT OF Ni /YEAR
------ MOLYBDENUM FROM MALANJKHAND
ORE.
------ 800 MT OF MOLY ( PRICE @ 17500 $/MT)
WASTE TO WEALTH
• REQUIREMENT OF LARGE VOLUME OF
WATER
• REQUIREMENT OF LARGE TRACT OF LAND
• ENVIRONMENTAL HAZARD
VOLUME
OF TAILINGS
• TREATMENT OF TAILINGS TO RECOVER
METALS AND MINERALS OF VALUE
• HIGH CONCENTRATION SLURRY
TRANSPORT
POSSIBLE
SOLUTION
BENEFICIATION OF LEAN COPPER ORES GENERATE 75-
80 % TAILS
TAILINGS TREATMENT
GLENCORE’S ERNEST HENRY COPPER
GOLD MINING QUEENSLAND, AUSTRALIA
$ 600 MILLION
LIFE –OF- MINE
EXPANSION
PROJECT INCLUDES
$ 60 MILLION
MAGNETITE
EXTRACTION
PLANT
IRON ORE
PRODUCER
90000 T
COPPER/YR,
110000 OUNCE
GOLD/YR,
1.2 MILLION T
MAGETITE
PRODUCTION / YR
HCL’S EFFORT
------ EXPLORING RECOVERY OF COPPER
CONCENTRATE & MAGNETITE FROM
COPPER ORE TAILING ( 100 MILLION
TONNE STOCK ).
------ TECHNOLOGY IDENTIFIED
------ PILOT PLANT EXPECTED BY YEAR END
RECYCLING
SAVES 85-90 % ENERGY COST
41% COPPER PRODUCTION IN EUROPE FROM
RECYCLING
35 % COPPER PRODUCTION IN CHINA FROM
RECYCLING
EXACT FIG. IN INDIA IS NOT KNOWN.
COLLECTION, SORTING, DISMANTLING &
PROCESSING NOT ORGANISED IN THE
COUNTRY.
E-WASTE /WEE ( WASTE ELECTRICAL
AND ELECTRONIC EQUIPMENTS)
CONTAINS PLASTIC, VALUABLE METALS &
HAZARDOUS MATERIALS.
TO ILLUSTRATE, EVERY MILLION CELLPHONES
CONTAINS 16 TONNE OF COPPER, 350 KG OF
SILVER, 34 KG OF GOLD & 15 KG OF
PALLADIUM.
95 CRORES MOBILE ARE SOLD IN 2014.
WHY HCL IS INTERESTED IN THIS
HAVE ACQUIRED JHAGARIA COPPER – A 50000
MT REFINED COPPER PLANT IN GUJARAT
BASED ON RECYCLING
LOOKING FOR ORGANISED SOURCES OF
ELECTRICAL WASTE TO START WITH.
IN 12-18 MONTHS WOULD BE IN A POSITION
PROCESS E-WASTE FOR RECOVERY OF METALS.
STATUS OF E-WASTE IN INDIA
E-WASTE ACT ( MANAGEMENT AND HANDLING)
2011 DEFINES E-WASTE AS ANY EQUIPMENT
THAT USES ELECTRICITY OR ELECTROMOTIVE
FORCE TO OPERATE.
INDIAN INDUSTRIES ARE MANDATED TO DISPOSE
RESPONSIBLY.
ACTUAL PRACTICE- MOSTLY NOT AWARE – APPLY
ACT TO IT EQUIPMENTS ONLY AND ELECTRICAL
WASTE ( MOTORS AND CABLES) DISPOSED
THROUGH TRADITIONAL MODE.
WHERE DID WE GO WRONG
NO TANGIBLE EPR ( EXTENDED PRODUCER
RESPONSIBILITY) IN PLACE.
PRODUCER TO BE RESPONSIBLE FOR ENTIRE
LIFE CYCLE.
 INADEQUATE INFORMATION ON WEBSITE OF
PRODUCERS & MANUFACTURERS
NOT ENOUGH COLLECTION CENTRES FOR
HUGE GEOGRAPHY LIKE INDIA.
RECOMMENDATION
STATE POLLUTION CONTROL BOARD HAD TO BE
STRICT.
OTHERWISE HIGH END RECYCLERS CANNOT
OPERATE SINCE INFORMAL SECTOR WILL OFFER
HIGHER PRICE.
REQUIREMENT OF POLICIES TO ARREST
LEAKAGES IN SYSTEM
COMPANIES TO MAINTAIN PROPER INVENTORY
OF ALL ELECTRONIC , ELECTRICAL ITEMS AND E-
WASTE THAT THEY DISPOSE.
THANK YOU

Copper Industry Growth opportunities and Concerns

  • 2.
    GLOBAL SUPPLY- DEMANDSCENARIO  MINI BOOM IN MINING INDUSTRY CONTINUES DESPITE HICCUPS.  MINE PRODUCTION BY 1.3 % TO 18.3 MILLION TONNES .  DEMAND IN CHINA < 7.5 % 1ST TIME SINCE 1998 STILL WILL CONSUME 4.9% MORE THAN LAST YEAR  SUPPLY SURPLUS FOR 2015  WORLD LOOKING AT INDIA FOR STRONG PICK UP IN DEMAND.
  • 3.
    INDIA STORY INCREASED DEMANDFOR COPPER TO COME FROM GROWTH IN ------ POWER SECTOR ------ RAILWAYS ------ GROWTH OF GDP & URBANISATION
  • 4.
    POWER SECTOR INTERNATIONAL ENERGYAGENCY POWER PRODUCTION IN INDIA TO RISE BY 15-20 % ANNUALLY . 12TH FIVE YEAR PLAN (2012-17) TARGET 88000MW CAPACITY ADDITION COPPER CONSUMPTION TO DOUBLE.
  • 5.
    RENEWABLE ENERGY SECTOR . SLNO. AREA CONSUMPTION OF COPPER 1. THERMAL POWER 1.3 MT/ MW 2. WIND TURBINE 2 MT/ MW 3. NUCLEAR POWER 2.5 MT/MW 4. SOLAR POWER 6.8 MT/ MW
  • 6.
    RAILWAYS APPLICATION – TROLLEYWIRE /CONTACT WIRE. PURPOSE : CONNECTIVITY BETWEEN OVERHEAD LINES & LOCOMOTIVES  AGGRESSIVE ELECTRIFICATION UNDER WAY -- 23451 KM ACHIEVED AGAINST 64015 KM TOTAL  URBAN DEVELOPMENT MINISTRY --- METRO RAIL IN 12 TIER-II CITIES.  EXPORT POTENTIAL IN RAILWAY ELECTRIFICATION PROJECT OVERSEAS ( L&T, TATA PROJECTS ).  HIGH SPPED TRAIN --- SPEED DEPENDANT ON STRENGTH AND CONDUCTIVITY OF TROLLEY WIRE. --- HENCE NEED FOR Cu- Mg AND Cu- Ag ALLOYS. --- NO PRODUCER IN INDIA YET
  • 7.
  • 8.
    GROWTH POTENTIAL ANDISSUES VIS- A-VIS FABRICATED PRODUCTS SHEETS, FOILS, TUBES, PROFILES ETC. FRAGMENTED MARKETS FEW PLAYERS HIGH WORKING CAPITAL LIMITED INFUSION OF MODERN TECHNOLOGY 2013-14– IMPORTS OF 900MT OF PROFILE, 12000MT TUBES & PIPES, 6500 MT OF FOILS AND 5000 MT OF SHEETS.
  • 9.
    LIMITED GROWTH INAPPLICATION OF COPPER  COPPER INDUSTRY ---- THREE DISTINCT SECTORS – MINING, SMELTING & FABRICATION. FABRICATION SECTOR LACKS MUSCLE TO INVEST IN R&D. IN CONTRAST MAJOR PRIMARY ALIMINIUM PRODUCERS ALCOA, HINDALCO, NORSK HYDRO – LEADING SUPPLIERS OF VALUE ADDED PRODUCTS. EXTENSIVE EFFORT AND INVESTMENT--- ALUMINIUM REPLACING STEEL IN AUTOMOTIVES AND BEVERAGE CAN SECTOR.
  • 10.
    NEW APPLICATIONS FROMRESEARCH EFFORTS ENERGY EFFICIENT MOTORS ANTIMICROBIAL SURFACES ULTRA CONDUCTIVE COPPER MICRO ALLOYED COPPER OVERHEAD LINE CONDUCTORS
  • 11.
    ENERGY EFFICIENT MOTORS MOTORSAND MOTOR DRIVEN SYSTEMS– 46 % OF GLOBAL ELECTRICITY CONSUMPTION. REPLACEMENT OF ALUMINIUM BY COPPER DIE CAST ROTORS % EFFICIENCY 4-5 %. ADOPTION OF ENERGY EFFICIENCY STANDARDS FOR INDUCTION MOTORS BY ALL COUNTRIES BY 2030 ESTIMATED TO SAVE 322 MILLION MW ANNUALLY & 206 MILLION T OF CO2 EMISSION
  • 12.
    ANTI MICROBIAL SURFACES HAI( HOSPITAL ACQUIRED INFECTION) KILL 100000 PEOPLE ANNUALLY. 45 MILLION $ SPENT (E-COLI, INFLUENZA, STAPHYLOCOCCUS) COPPER BASED TOUCH SURFACES KILL 99.9% BACTERIA IN LESS THAN 2 HRS. COPPER RELEASES IONS, PENETRATING CELL WALLS OF MICROBES STOPPING THEIR FUNCTIONS AND REPRODUCTION.
  • 13.
    ULTRA CONDUCTIVE COPPER CARBON NANO TUBES IN COPPER--- INCREASES AMBIENT TEMP CONDUCTIVITY BY 30 %.
  • 14.
    MICRO ALLOYED COPPER CONDUCTORS ALTERNATIVE TO ACSR FOR HIGH VOLTAGE OVERHEAD LINES.  NO STEEL REINFORCEMENT NECESSARY  SMALLER CROSS SECTIONPLUS HYDROPHOBIC COATING LOW WIND AND ICE LOAD.  PARTICULARLY SUITABLE IN COLD AND WINDY CLIMATES.  REDUCED SKIN EFFECT LOWER ENERGY LOSSES.  CAN TOLERATE HIGHER TEMPERATURE FOR SHORT DURATION.  ATTRACTIVE LIFE CYCLE COST.
  • 15.
    SUPPLY SIDE NAME OFCOMPANY CAPACITY VALUE ADDITION HINDALCO 500000 MT CATHODE -- VOLUMES -- BY-PRODUCTS- SILVER, GOLD, SELENIUM, TELLURIUM, FERTILIZER STERLITE 400000 MT CATHODE --VOLUMES -- BY-PRODUCTS- SILVER, GOLD, SELENIUM, TELLURIUM ,FERTILIZER HINDUSTAN COPPER LIMITED 99000 MT CATHODE MINES
  • 16.
    STRATEGY OF HCL MAXIMUM VALUE ADDITION ORE TO CONCENTRATE  AMBITIOUS EXPANSION PROGRAM 3.4 MILLION T TO 12.5 MILLION T ORE PRODUCTION  MINIMUM ECONOMIC SIZE OF SMELTER 3-4 LAKH MT CAPACITY.  INVESTMENT FOR EVERY 1 LAKH MT CAPACITY SMELTER IS APPROX 2000 CRORES.  TOTAL COPPER FROM EXPANDED CAPACITY APPROX- 1 LAKH MT  EXPLORING ALTERNATIVE HYDROMETALLURGICAL ROUTE --- ATTRACTIVE CAPEX & OPEX --- 1/3 MANPOWER --- 1/3 LAND --- NO FOSSIL FUEL --- RECOVERY OF PRECIOUS METALS
  • 17.
    STRATEGY contd… EXPLORING POSSIBILITYOF EXTRACTION OF -------NICKEL FROM SINGBHUM COPPER BELT. ------ 150 MT OF NICKEL ( PRICE @15000$/MT) INDIA IMPORTS 40000 MT OF Ni /YEAR ------ MOLYBDENUM FROM MALANJKHAND ORE. ------ 800 MT OF MOLY ( PRICE @ 17500 $/MT)
  • 18.
    WASTE TO WEALTH •REQUIREMENT OF LARGE VOLUME OF WATER • REQUIREMENT OF LARGE TRACT OF LAND • ENVIRONMENTAL HAZARD VOLUME OF TAILINGS • TREATMENT OF TAILINGS TO RECOVER METALS AND MINERALS OF VALUE • HIGH CONCENTRATION SLURRY TRANSPORT POSSIBLE SOLUTION BENEFICIATION OF LEAN COPPER ORES GENERATE 75- 80 % TAILS
  • 19.
    TAILINGS TREATMENT GLENCORE’S ERNESTHENRY COPPER GOLD MINING QUEENSLAND, AUSTRALIA $ 600 MILLION LIFE –OF- MINE EXPANSION PROJECT INCLUDES $ 60 MILLION MAGNETITE EXTRACTION PLANT IRON ORE PRODUCER 90000 T COPPER/YR, 110000 OUNCE GOLD/YR, 1.2 MILLION T MAGETITE PRODUCTION / YR
  • 20.
    HCL’S EFFORT ------ EXPLORINGRECOVERY OF COPPER CONCENTRATE & MAGNETITE FROM COPPER ORE TAILING ( 100 MILLION TONNE STOCK ). ------ TECHNOLOGY IDENTIFIED ------ PILOT PLANT EXPECTED BY YEAR END
  • 21.
    RECYCLING SAVES 85-90 %ENERGY COST 41% COPPER PRODUCTION IN EUROPE FROM RECYCLING 35 % COPPER PRODUCTION IN CHINA FROM RECYCLING EXACT FIG. IN INDIA IS NOT KNOWN. COLLECTION, SORTING, DISMANTLING & PROCESSING NOT ORGANISED IN THE COUNTRY.
  • 22.
    E-WASTE /WEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENTS) CONTAINS PLASTIC, VALUABLE METALS & HAZARDOUS MATERIALS. TO ILLUSTRATE, EVERY MILLION CELLPHONES CONTAINS 16 TONNE OF COPPER, 350 KG OF SILVER, 34 KG OF GOLD & 15 KG OF PALLADIUM. 95 CRORES MOBILE ARE SOLD IN 2014.
  • 23.
    WHY HCL ISINTERESTED IN THIS HAVE ACQUIRED JHAGARIA COPPER – A 50000 MT REFINED COPPER PLANT IN GUJARAT BASED ON RECYCLING LOOKING FOR ORGANISED SOURCES OF ELECTRICAL WASTE TO START WITH. IN 12-18 MONTHS WOULD BE IN A POSITION PROCESS E-WASTE FOR RECOVERY OF METALS.
  • 24.
    STATUS OF E-WASTEIN INDIA E-WASTE ACT ( MANAGEMENT AND HANDLING) 2011 DEFINES E-WASTE AS ANY EQUIPMENT THAT USES ELECTRICITY OR ELECTROMOTIVE FORCE TO OPERATE. INDIAN INDUSTRIES ARE MANDATED TO DISPOSE RESPONSIBLY. ACTUAL PRACTICE- MOSTLY NOT AWARE – APPLY ACT TO IT EQUIPMENTS ONLY AND ELECTRICAL WASTE ( MOTORS AND CABLES) DISPOSED THROUGH TRADITIONAL MODE.
  • 25.
    WHERE DID WEGO WRONG NO TANGIBLE EPR ( EXTENDED PRODUCER RESPONSIBILITY) IN PLACE. PRODUCER TO BE RESPONSIBLE FOR ENTIRE LIFE CYCLE.  INADEQUATE INFORMATION ON WEBSITE OF PRODUCERS & MANUFACTURERS NOT ENOUGH COLLECTION CENTRES FOR HUGE GEOGRAPHY LIKE INDIA.
  • 26.
    RECOMMENDATION STATE POLLUTION CONTROLBOARD HAD TO BE STRICT. OTHERWISE HIGH END RECYCLERS CANNOT OPERATE SINCE INFORMAL SECTOR WILL OFFER HIGHER PRICE. REQUIREMENT OF POLICIES TO ARREST LEAKAGES IN SYSTEM COMPANIES TO MAINTAIN PROPER INVENTORY OF ALL ELECTRONIC , ELECTRICAL ITEMS AND E- WASTE THAT THEY DISPOSE.
  • 27.