The document discusses foundry equipment provided by Copper Engineering including high pressure flaskless molding plants, no bake continuous mixers, compaction tables, shake-out machines, sand reclamation equipment, and core shooters. Key features highlighted are the low space requirements and increased productivity of the high pressure flaskless molding line which uses blow compacting to produce castings. Pictures and specifications are provided for equipment like continuous mixers, compaction tables, shake-out machines, sand reclamation layout, and various core shooting machines.

1. Foundry equipment group
WWW.COPPERENGG.IN

2. Our foundry equipment
range
• High pressure Flaskless molding plants
• No bake Continuous Mixers
• No bake Compaction table
• No bake/ C02 Shake-out machine vibro motor.
• No bake sand Reclamation equipment
• Core shooters – Cold Box/Shell/Hot Box
• Dust collector – Cartridge type & Multijet

3. High pressure flaskless
molding line
Salient Features
• Ideal for small foundries • Very low space requirements in
producing 200 – 500TPM of comparison to a jolt-squeeze
finished castings. molding machine.
• Next step to jolt-squeeze
technologies combining • Machine with molding line
advantages of blow compacting. produces 40% more quantity
• By using blow compacting utilizing 60% less space,60% less
increased quality of casting man power as compared to a
combined with lower man power conventional jolt-squeeze line.
and energy savings achieved.
• Since Blowing is done into the • Machine control through PLC
sealed flasks (cope and drag), simulated man machine interface
sand spillage and dust generation
are greatly reduced.

4. High pressure flaskless
molding line
Molding Line/Pouring Line
• Automatic molding line is
composed of molding machine
and auxiliary molding line which
includes following equipment,
such as transition cart, mould
holder, manipulator, sand mould
pusher, shakeout machine,
pouring system, electric control
system and pneumatic pipeline.

5. High pressure flaskless
molding machines
•.

6. High pressure flaskless
molding line pics

7. Lay out of Z425

9. Continuous Mixer
•The liquid resin and catalyst flow
pumping is fitted with non return
device.
•The big arm with provision of
dust collector removes dust if any in
the sand.
•The mixer operates on a zero
retention basis. The mixing tool is
attached with hard alloy in at a
precise angle and is fixed.
•The liner is made of wearable
materials, which lengths service life.
The horizontal splitting mixer tube
helps complete cleaning and fixing
mixer blades.

10. Continuous Mixer
• Special resin adding system and • PLC simulation screen helps in
discharging system with precise reliable operation. Can be fitted
control is sprayed into the tube with an entire sand handling
with sand, ensuring that no sand is system and can be moved to a
lost in the startup entire foundry shop floor bay.
• The sand adjuster is fixed
according to the production, so
that the proportion of old and new
sand is controlled. The percentage
is selected and changed according
to a fixed proportion in the panel.

11. Compaction table
：
Features：
• Constructed in two parts
(1) the heavy table top has two
vibratory motors which gives it a
vertical linear vibration suited to
the range of flask weight being
handled
•The Vibrating section consists of a
(2) the conveyor roller frame is
welded steel frame work driven by
mounted on air lifters which raise
two electric vibratory motors. This
or lower the rollers ensuring that
section is mounted on solid rubber
the rollers are not subject to
isolators secured to a steel support
vibration, thus avoiding damage
frame which is grouted .
to the roller bearings
•Vibration can be adjusted according
to requirement.

12. Shake out machine
Fitted with Vibro Motors
•This Shake out machine is built
robustly and the entire welded
body is stress relieved before
assembly.
•The entire floating deck is fitted
with vibro motors and supported
with heavy duty springs

13. Stages of sand reclamation
1st Stage 2nd Stage 3rd Stage
Ready to be used as baking sand Suitable for use as New sand

14. Typical Lay out of the Attrition
Sand Reclamation Plant
Name of Equipment
1 Shake out machine with dust hood
2
Oscillating Conveyer
3 Permanent magnetic seperator
4 Overband Magnetic Seperator
5 Bucket Elevator No. 1
6 Bunker with Dust extraction
7 Lump Reducer
8 Bucket Elevator No. 2
9 Rotating Reclaimer - dual
10
Bucket Elevator No. 3
11 Cooler Classifier
12 Bucket Elevator No. 4
13 Reclaimed Sand Bunker
14
New sand Bunker
15
Continous Mixer

15. Core shooters
Shell, Hot Box & Cold Box Core Shooters
• We represent a technology The basic types and nomenclature
oriented company of machines given in the tabular
manufacturing core shooters. column.
• This company has absorbed
japanese technology for the
last decade and incorporated
them in their approach and
equipment.
• Our range of equipment
revolve around the core to be
produced and the tooling
required for it.

16. HBV-94 Series Vertical Parting Hot Box/Cold
Box Core
shooting machine

17. Multi station Vertical parting Shell
Core shooters

18. HBH Series Horizontal Parting
Hot Box/Cold Box
Core shooters

19. HBH Series Horizontal Parting
Hot Box/Cold Box Core shooters
– Sample core pictures

20. Accessories
GAS Series Triethylamine generator
Cold Box Mixer

21. Thank You
Contact Details :
Website :www.copperengg.in
Mob : 9840641274
Email : rvbalaji@copperengg.in
contact@copperengg.in