For over thirty years, we have been industry leaders in the design, manufacturing, installation and service of overhead conveyors. We produce high quality material handling solutions for a very wide range of conveyor applications. From initial concept to final setup, and have installed over a million feet of conveyors in over 30 countries since our inception. Our aim is to go above and beyond to ensure your satisfaction and guarantee benefits for your business.
Advantages of Hiring UIUX Design Service Providers for Your Business
Conveyor Application Guide
1.
2. • 4 varieties available; PAC-Line
C-250 enclosed track
synchronous, PAC-Max HD
enclosed track synchronous,
3”/ 4”/ 6” PAC-Beam
synchronous, Power and Free
enclosed track non-
synchronous.
• Each applied according to load
and function.
3. • C-250 model is used in Empty
Carton installations.
• Synchronous operation-
continuous or indexing.
• Medium capacity of 50 lb. per
hanging point, up to 200 lb. per
load bar setup and maximum of
500 lb. per 10’ section.
• Normally “slot down”, can be
inverted in certain situations.
4. • Feature; Enclosed track protects
bearings and chain components
from contamination.
• Feature; Bolted design allows for
faster installation without welding.
• Feature; All components are zinc
plated to improve appearance,
durability and resistance to rusting.
5. • Feature; Compact components
include 9” radius horizontal curves
and up, 18” radius vertical curves
and up, 3’-0” long drives either 9” or
19” wide.
• Feature; Curves are case hardened,
and 6”/ 7.5”/ 9” sprocket turns are
now available.
• Feature; Dust/ drip trays available.
• Speeds of 1 FPM to 60 FPM (max.
suggested 40 FPM for warehouse
applications).
6. • Delivering empty cartons or
totes to pick areas
• Delivering empty cartons and
totes to packers
• Tote recycling (wash and return)
• Trash removal from picking or
packing areas
• Combination of each of above
7. Hooks
• Must be easy to load and unload
carton or totes
• Varying carton sizes may be
problematic
Trays
• Allows constant clearance
beneath carrier
• Can be hazardous due to size and
weight
Dumping Systems
• Trays or hooks
8. Typical picking area arrangements
• Over triple-wide conveyors
• Over “put to light ranges”
Typical packing area arrangements
• Over packing tables
• Opposite/ over sortation chutes
Typical combo system arrangements
• Over takeaway conveyors or
triple-wide conveyors
9. • Max. practical operating speed; 40 FPM.
• Min. practical carrier spacing; 3’-6” c-c.
• Max. practical # cartons/ totes per
hook; 2 cartons, 1-2 tote box(es).
• Maximum throughput is therefore 22
CPM, and 11 totes/ min. per conveyor.
• Use multiple conveyors if greater rates
are required. Split long conveyors into
2 or 3 individual units. Route all to the
carton building area.
10. • 40 FPM speed for safety and bearing
longevity.
• Place take-ups as close as possible
to and downstream of drives,
preferably after a decline.
• Ergonomically sensible loading/
unloading elevations.
• On multiple drive systems, locate
the drives for equal pull.
• Safety guarding for all areas above
7’-0” to underside of carton.
• Integrate with roller conveyor E-stop
control.
11. • Roller conveyor gate access should
be considered; allocate more
headroom or leave spaces between
carriers and use stop interlock.
• Use variable speed drive to allow for
soft starting, fine tuning of speed,
remote signal features.
• Possibility of oil drips on product
can be minimized by using drip trays
on conveyor or built into carrier.
12. “Per foot” budgeting
• Over 1,000’ $80- $120
installed
Influencing factors:
• Conveyor height/ ceiling height
• Use of mobile lifts vs. ladders/
scaffolds
• Amount of safety guarding and
guarding styles
• Carrier type/ spacing
• Union/ non-union
13. 60+ large projects in recent years, incl.
• Barnes and Noble; 18,000 ft.
• Ross Stores; 9,000 ft.
• Gap; 9,300 ft.
• Footlocker/ KS; 3,000 ft.
• Amscan/ NY; 5,670 ft.
• Family dollar; 11,000 ft.
• American Eagle; 6,500 ft.
• Amazon/ Zappos; 1,200 ft.
• Urban Outfitters; 2,200 ft.