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Ramani Akshay R.
Dairy Chemistry Division
Chemistry of Ice cream
Content
• Introduction
• FSSAI Standards
• Ice cream Microstructure
• Emulsifier
• HLB concept
• Stabilizer
• Effect of processing parameter on Ice-Cream
• Modern Approach
• Defects in ice cream related to emulsion
• conclusion
India is the largest producer and marketer of milk.
Ice cream is a popular dairy product among consumers of all ages.Ice cream
contributes energy of ~ 220 kcal/100 g and is a rich source of nutrients.
The ice cream market in India is forecast to exhibit a CAGR of 17.03% during
2016-2021. India produced more than 200 million liters of ice cream in the
financial year 2020.
Introduction
(Goff et al., 2013)
According to FSSAI (2011) Ice Cream, Kulfi, Chocolate Ice Cream or Softy Ice Cream
means the product obtained by freezing a pasteurized mix prepared from milk and /or
other products derived from milk with or without the addition of nutritive sweetening
agents, fruit/fruit products, eggs/egg products, coffee, cocoa, chocolate, condiments,
spices, ginger and nuts. It may contain cake or cookies as a separate layer and/or coating.
The product may be frozen hard or frozen to a soft consistency and shall possess a
pleasant taste and smell free from off flavour and rancidity.
FSSAI definition of Ice cream
- FSSAI (2011)
7
Sr.
No.
Requirements
Ice cream category
Regular
Medium
fat
Low fat
1. Milk fat (%), Min. 10.0 2.5-10 2.5
2. Milk protein (%), Min. 3.5 3.5 3.0
3. Total solids (%), Min. 36.0 30.0 26.0
4. Weight/volume (g/lit.), Min. 525 475 475
Food Safety and Standards for Ice cream
- FSSAI (2011)
 Emulsifiers act as surface active agents and reduce the energy
required to maintain the integrity of the fat globules.
 Added emulsifiers are more effective than milk proteins due to their
smaller molecular size and greater mobility.
 Function of emulsifiers is to destabilize the fat globule. This permits
a degree of clustering and prevents too rapid melting.
Emulsifier
- (Bahramparvar et al., 2011)
- (Bahramparvar et al., 2011)
 The HLB (hydrophilic–lipophilic balance) concept is used for describing
the nature of the surfactant.
 It is based upon the relative percentage of hydrophilic to lipophilic groups
within the emulsifier molecule.
 Griffin assigned values ranging from 0 to 20 (Waginaire et al., 1997).
 Glycerol Mono Stearate (GMS) has got a HLB number of 3 whereas
polysorbate 65 has got a HLB number of 13.
HLB concept
 Materials having an:
 HLB value (3-6) are lipophilic & produce W/O.
 HLB value (9-12) are hydrophilic and produce O/W
 Promote nucleation of fat during aging thus reducing aging time
 Improve the whipping ability
 Produce a dry and stiff ice cream
 Increase resistance to shrinkage and rapid melt down
 Increase resistance to the development of coarse/icy texture.
 Provide smooth texture in the finished product
Role of emulsifiers in ice cream
- (Bahramparvar et al., 2011)
 The stabilizers are a group of compounds, usually polysaccharides.
 The ice cream would become coarse and icy very quickly Without
stabilizers.
 Good ice cream products can be made with only the natural
stabilizing and emulsifying materials present in milk such as milk
proteins and phosphates, additional stabilizers have potential
benefits.
Chemistry of stabilizer
-(Goff et al., 2013)
 Most stabilizers are polysaccharides of plant origin
 Alginates and carrageenans (from seaweeds)
 Locust bean gum and guar gum(from tree seeds)
 Pectin (from fruit)
 Sodium carboxymethyl cellulose (from cotton).
 Xanthan, (a bacterial polysaccharide)
 Gelatin, (a polypeptide of animal origin.)
 To increase the viscosity of the mix.
 To stabilize the mix i.e. To prevent wheying off .
 To produce a stable foam with desired stiffness at the time of
packaging .
 To reduce or slow down the growth of lactose crystals during
storage mainly during temperature fluctuations .
 To reduce moisture migration from the product to the package or
the air .
 To help prevent shrinkage of the product volume during storage .
 To provide uniformity to the product and resistance to melting .
 To produce smoothness in texture during consumption .
Role of Stabilizers in ice cream
-(Goff et al., 2013)
 Stabilizers are functionally work as hydrocolloids.
 The most apparent effect of stabilizers is the increased viscosity of
the continuous liquid phase.
 The effect of stabilizers on viscosity exhibits considerable
interaction with milk constituents.
 During hardening, the water content of ice cream falls considerably
with a associated increase in the concentration of stabilizer in the
liquid phase (increases the viscosity)
Mechanism of action
 The movement of water is partly block by the ability of
hydrocolloids to form hydrogen bonds. Thus, refreezing of water
that originated from melting of ice due to temperature fluctuations
would not permit the formation of large ice crystals.
Effect of processing parameter on Ice-Cream
Flow diagram for the production of ice cream
 The main role of pasteurization is to ensure the microbiological
safety of the product, the heating also affects the physico-
00chemical structure of the mix.
 The emulsifier is melted and heat-activated stabilizers brought into
colloidal solution.
 The whey proteins present in the SNF are partially denatured and
uncoil exposing the lipophilic portion of the molecule.
Effect of pasteurization
-(Varnam et al., 1994)
 Denaturation also increases the number of available binding sites
for protein: hydrocolloid interactions and thus enhances the action
of stabilizers such as carrageenan.
 Pasteurization is generally beneficial to ice cream quality, but
excessive heat treatment leads to unacceptable organoleptic
deterioration.
 During ageing a number of important changes occur.
 Skim milk powder and stabilizers become fully hydrated and the
emulsifier-induced desorption of proteins continues.
 Substantial crystallization of fat also occurs. Triacylglycerols of the
highest melting point are the first to crystallize and are situated
closest to the surface of the fat globules.
 The crystallization process continues successively with
triacylglycerols of progressively lower melting points, creating
multiple-shelled fat globules with a core of liquid fat.
Effect of ageing
Varnam
-(Goff et al., 2013)
This process causes the emulsion to undergo partial
coalescence or fat destabilization, during which clumps
and clusters of the fat globules form.
Whipping
 Overrun is usually defined as the volume of ice cream obtained
in excess of the volume of mix, and is expressed as percent
overrun
Overrun
Packaged ice cream 70-75%
bulk ice cream 90-100%
Super premium ice cream 30-50%
Sherbet 30-40%
milk shakes 10-50%
 Fat globules in ice cream mix are of two types, large globules
ranging in size from 0.5 to 4 µm, but with most less than 2 µm
diameter, the overall mean being ca. 1 µm.
 In addition very fine globules are also present which range in
diameter from 0.04 to 3 µm with a mean diameter of 05 µm.
 Destabilization of the fat emulsion, initiated by the action of
emulsifiers, continues as a result of the combined effects of
freezing and mechanical agitation during the freezing process.
freezing process
-(Goff et al., 2013)
- (Bahramparvar et al., 2011)
Destabilization of fat globules during freezing.
Internal structure of ice cream.
(a) Ice crystal
(b) Ice crystals
(c) Unfrozen material
-(Varnam et al., 1994)
Wall separating ice crystals
-(Varnam et al., 1994)
41
Anti-freezing protein
 Anti-freeze blood proteins found in deep sea species, e.g. Arctic ocean
pout fish, and this anti-freeze protein is grown in vats using GM yeast.
 At only 0.01% concentration, this synthetic protein lowers the temperature
at which ice crystals form and also affect their shape and it allows
Unilever to make a thick, creamy 'low-fat' ice cream and this such ice
cream is already on sale in the USA.
(Kaleda et al., 2018)
conclusion
• It is better to see the future of ice cream. Unilever has
used genetic modification (GM) technology to make
synthetic analogues of naturally-occurring anti-freeze
blood proteins found in deep sea species.
• Restructuring casein micelles in ice cream mix with HPP
is an interesting technology for improving textural
properties of ice cream.
• It is much critical to control the balance ice cream
properties by maintaining its structure, texture and
body based on chemistry of different ingredients and
processing effects.
Thank you

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Chemistry of ice cream

  • 1. Ramani Akshay R. Dairy Chemistry Division Chemistry of Ice cream
  • 2. Content • Introduction • FSSAI Standards • Ice cream Microstructure • Emulsifier • HLB concept • Stabilizer • Effect of processing parameter on Ice-Cream • Modern Approach • Defects in ice cream related to emulsion • conclusion
  • 3. India is the largest producer and marketer of milk. Ice cream is a popular dairy product among consumers of all ages.Ice cream contributes energy of ~ 220 kcal/100 g and is a rich source of nutrients. The ice cream market in India is forecast to exhibit a CAGR of 17.03% during 2016-2021. India produced more than 200 million liters of ice cream in the financial year 2020. Introduction (Goff et al., 2013)
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  • 6. According to FSSAI (2011) Ice Cream, Kulfi, Chocolate Ice Cream or Softy Ice Cream means the product obtained by freezing a pasteurized mix prepared from milk and /or other products derived from milk with or without the addition of nutritive sweetening agents, fruit/fruit products, eggs/egg products, coffee, cocoa, chocolate, condiments, spices, ginger and nuts. It may contain cake or cookies as a separate layer and/or coating. The product may be frozen hard or frozen to a soft consistency and shall possess a pleasant taste and smell free from off flavour and rancidity. FSSAI definition of Ice cream - FSSAI (2011)
  • 7. 7 Sr. No. Requirements Ice cream category Regular Medium fat Low fat 1. Milk fat (%), Min. 10.0 2.5-10 2.5 2. Milk protein (%), Min. 3.5 3.5 3.0 3. Total solids (%), Min. 36.0 30.0 26.0 4. Weight/volume (g/lit.), Min. 525 475 475 Food Safety and Standards for Ice cream - FSSAI (2011)
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  • 18.  Emulsifiers act as surface active agents and reduce the energy required to maintain the integrity of the fat globules.  Added emulsifiers are more effective than milk proteins due to their smaller molecular size and greater mobility.  Function of emulsifiers is to destabilize the fat globule. This permits a degree of clustering and prevents too rapid melting. Emulsifier - (Bahramparvar et al., 2011)
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  • 20. - (Bahramparvar et al., 2011)
  • 21.  The HLB (hydrophilic–lipophilic balance) concept is used for describing the nature of the surfactant.  It is based upon the relative percentage of hydrophilic to lipophilic groups within the emulsifier molecule.  Griffin assigned values ranging from 0 to 20 (Waginaire et al., 1997).  Glycerol Mono Stearate (GMS) has got a HLB number of 3 whereas polysorbate 65 has got a HLB number of 13. HLB concept  Materials having an:  HLB value (3-6) are lipophilic & produce W/O.  HLB value (9-12) are hydrophilic and produce O/W
  • 22.  Promote nucleation of fat during aging thus reducing aging time  Improve the whipping ability  Produce a dry and stiff ice cream  Increase resistance to shrinkage and rapid melt down  Increase resistance to the development of coarse/icy texture.  Provide smooth texture in the finished product Role of emulsifiers in ice cream - (Bahramparvar et al., 2011)
  • 23.  The stabilizers are a group of compounds, usually polysaccharides.  The ice cream would become coarse and icy very quickly Without stabilizers.  Good ice cream products can be made with only the natural stabilizing and emulsifying materials present in milk such as milk proteins and phosphates, additional stabilizers have potential benefits. Chemistry of stabilizer -(Goff et al., 2013)
  • 24.  Most stabilizers are polysaccharides of plant origin  Alginates and carrageenans (from seaweeds)  Locust bean gum and guar gum(from tree seeds)  Pectin (from fruit)  Sodium carboxymethyl cellulose (from cotton).  Xanthan, (a bacterial polysaccharide)  Gelatin, (a polypeptide of animal origin.)
  • 25.  To increase the viscosity of the mix.  To stabilize the mix i.e. To prevent wheying off .  To produce a stable foam with desired stiffness at the time of packaging .  To reduce or slow down the growth of lactose crystals during storage mainly during temperature fluctuations .  To reduce moisture migration from the product to the package or the air .  To help prevent shrinkage of the product volume during storage .  To provide uniformity to the product and resistance to melting .  To produce smoothness in texture during consumption . Role of Stabilizers in ice cream -(Goff et al., 2013)
  • 26.  Stabilizers are functionally work as hydrocolloids.  The most apparent effect of stabilizers is the increased viscosity of the continuous liquid phase.  The effect of stabilizers on viscosity exhibits considerable interaction with milk constituents.  During hardening, the water content of ice cream falls considerably with a associated increase in the concentration of stabilizer in the liquid phase (increases the viscosity) Mechanism of action
  • 27.  The movement of water is partly block by the ability of hydrocolloids to form hydrogen bonds. Thus, refreezing of water that originated from melting of ice due to temperature fluctuations would not permit the formation of large ice crystals.
  • 28. Effect of processing parameter on Ice-Cream
  • 29. Flow diagram for the production of ice cream
  • 30.  The main role of pasteurization is to ensure the microbiological safety of the product, the heating also affects the physico- 00chemical structure of the mix.  The emulsifier is melted and heat-activated stabilizers brought into colloidal solution.  The whey proteins present in the SNF are partially denatured and uncoil exposing the lipophilic portion of the molecule. Effect of pasteurization -(Varnam et al., 1994)
  • 31.  Denaturation also increases the number of available binding sites for protein: hydrocolloid interactions and thus enhances the action of stabilizers such as carrageenan.  Pasteurization is generally beneficial to ice cream quality, but excessive heat treatment leads to unacceptable organoleptic deterioration.
  • 32.  During ageing a number of important changes occur.  Skim milk powder and stabilizers become fully hydrated and the emulsifier-induced desorption of proteins continues.  Substantial crystallization of fat also occurs. Triacylglycerols of the highest melting point are the first to crystallize and are situated closest to the surface of the fat globules.  The crystallization process continues successively with triacylglycerols of progressively lower melting points, creating multiple-shelled fat globules with a core of liquid fat. Effect of ageing Varnam -(Goff et al., 2013)
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  • 34. This process causes the emulsion to undergo partial coalescence or fat destabilization, during which clumps and clusters of the fat globules form. Whipping
  • 35.  Overrun is usually defined as the volume of ice cream obtained in excess of the volume of mix, and is expressed as percent overrun Overrun Packaged ice cream 70-75% bulk ice cream 90-100% Super premium ice cream 30-50% Sherbet 30-40% milk shakes 10-50%
  • 36.  Fat globules in ice cream mix are of two types, large globules ranging in size from 0.5 to 4 µm, but with most less than 2 µm diameter, the overall mean being ca. 1 µm.  In addition very fine globules are also present which range in diameter from 0.04 to 3 µm with a mean diameter of 05 µm.  Destabilization of the fat emulsion, initiated by the action of emulsifiers, continues as a result of the combined effects of freezing and mechanical agitation during the freezing process. freezing process -(Goff et al., 2013) - (Bahramparvar et al., 2011)
  • 37. Destabilization of fat globules during freezing.
  • 38. Internal structure of ice cream. (a) Ice crystal (b) Ice crystals (c) Unfrozen material -(Varnam et al., 1994)
  • 39. Wall separating ice crystals -(Varnam et al., 1994)
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  • 42. Anti-freezing protein  Anti-freeze blood proteins found in deep sea species, e.g. Arctic ocean pout fish, and this anti-freeze protein is grown in vats using GM yeast.  At only 0.01% concentration, this synthetic protein lowers the temperature at which ice crystals form and also affect their shape and it allows Unilever to make a thick, creamy 'low-fat' ice cream and this such ice cream is already on sale in the USA. (Kaleda et al., 2018)
  • 43. conclusion • It is better to see the future of ice cream. Unilever has used genetic modification (GM) technology to make synthetic analogues of naturally-occurring anti-freeze blood proteins found in deep sea species. • Restructuring casein micelles in ice cream mix with HPP is an interesting technology for improving textural properties of ice cream. • It is much critical to control the balance ice cream properties by maintaining its structure, texture and body based on chemistry of different ingredients and processing effects.