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12/3/2016
Introduction
 What is a Chemical Hazard?
 Answer: Any chemical that can cause illness, injury,
or an emergency.
 Chemical Hazards
 Physical
 Health
12/3/2016
Chemical Hazards
12/3/2016
Chemical Hazards
 Pyrophoric
 Flammable Chemicals
 Combustible Chemicals
 Oxidizers
 Corrosive
12/3/2016
OHSA’s Haz-Com Standard
12/3/2016
OSHA’s Hazard Communication Standard is designed to protect
employees from hazardous chemicals used or stored in the work
setting.
Also referred to as the "Right-To-Know Law" Law, the Hazard
Communication Standard requires that information and
training (i.e.,hazcom training) be provided to any employees
who have the potential of being exposed to a hazardous chemical
“under normal condition of use or in a foreseeable emergency.”
Such hazcom training requires the presence of hazardous
chemicals be communicated to employees in a variety of ways,
including:
Purpose
 The purpose of the standard is to
make sure that the hazards of
chemicals are evaluated
 That information concerning their
hazards is communicated to
employers and employees
12/3/2016
Who is covered
OSHA’s Hazard Communication
(HazCom) standard applies to general
industry, shipyard, marine terminals,
longshoring, and construction employment
and covers chemical manufacturers,
importers, employers, and employees
exposed to chemical hazards.
Horizontal
12/3/2016
HazCom Requirements
 The hazardous chemical inventory
 Material Safety Data Sheets (MSDSs)
 Labels, tags or signs
 The written Hazard Communication program
12/3/2016
Hazard Communication
Why?
 Reduce workplace injury and illness
 Regulation promulgated by OSHA
 Program must include:
 Hazard determination methods
 Chemical inventory
 Chemical labeling procedures
 Safety Data Sheets (SDS)
 Employee training
 Written HazCom program
9
Hazardous Chemicals
What are the hazards associated with chemicals?
10
Physical Hazards
Flammable/Combustible
Organic-metals
Explosives
Corrosives
Cryogenics
Compressed Gases
Health Hazards
Carcinogens
Irritants
Mutagens
Teratogens
Sensitizers
Cryogenics
Highly Toxic
Target Organ
Chemicals
Comparison of hazard pictograms
from the GHS & the corresponding
ADG Code class labels
Routes of Entry or Exposure
How do chemicals attack the body?
Skin and or Eye Contact
 Absorbed through skin or dissolve in eye fluids
Inhalation
 Absorbed by breathing vapors, fumes, dust
Ingestion
 Usually done accidentally
 Clear chemicals confused with drinking water
 Chemicals splashed in mouth
Injection
 Needles, pipette tips, cannulas
12
Detecting Exposure
How do we know if we are exposed?
 Smell
 Taste
 Physical symptoms
 Changes in behavior
 Air sampling
 If you are unsure how to detect:
 Check Safety Data Sheet
 Contact Safety & Risk Services
13
Exposure Response
How will we respond to chemical exposure?
 Depends on many factors
 Idenity of chemical
 Concentration
 Length of exposure
 How exposed or route of exposure
 Other:
 Age/Gender/Weight
 Level of fitness
 Level of exertion
 Specific allergies
 Other chemicals in body (drugs, tobacco)
14
Reducing Exposure
How can we reduce employee exposure?
 Identify hazard
 Evaluate hazard
 Eliminate hazard
 Substitution
 Process change
 Control hazard
 Personal Protective Equipment
 Employee work practices
 Minimization
 Engineering controls
 Ventilation
 Isolation 15
Training Tips: HazCom
What do I teach employees?
 Training should be specific to area
 Often called “Area Specific”
 Employees should know about:
 What chemicals are in area
 Where chemicals are located
 Hazard determination methods
 Location of inventory & SDS’s
 How to read SDS
 How to read labels
 What personal protective equipment to use
16
Responsibilities: HazCom
What are my responsibilities for HazCom?
 Documents are in order:
 Hazard Communication (HazCom) program available
 Current chemical inventory
 All chemicals have SDS and are available at all times
 Coordinate HazCom training for employees
 Record training and maintain on file
 Be sure all chemical containers have chemical labels
17
Background
 The Hazard Communication Standard (HCS) is based on a
simple concept--that employees have both a need and a
right to know the hazards and identities of the chemicals
they are exposed to when working
12/3/2016
Background
 They also need to know what protective measures are
available to prevent adverse effects from occurring
 The HCS is designed to provide employees with the
information they need
MSDS
12/3/2016
Employers
 Employers are required to provide information to their
employees about the hazardous chemicals to which they
are exposed using:
 A hazard communication program
 labels and other forms of warnings
 material safety data sheets (MSDS)
 information and training
12/3/2016
Warehouse and Retail Operations
 In work operations where employees only handle
chemicals in sealed containers, which are not opened
under normal conditions
 Employers must only do the following:
 Ensure labels on incoming chemicals are not
defaced or removed
 Maintain copies of any material safety data sheets that are
received with incoming shipments
 Obtain MSDS a.s.a.p. for shipments received w/out MSDS
12/3/2016
Warehouse and Retail Operations
 Provide employees with information and training (no written
program required) to the extent necessary to protect them
in the event of a spill or leak of a hazardous chemical from
a sealed container
12/3/2016
Labeling Exemptions
 Other federal agencies control the labeling requirements
for the following substances:
 Pesticides
 Chemicals covered under the Toxic Substance Control Act
 Foods or food additives
 Distilled Spirits, tobacco
 Consumer products, lumber, cosmetics
 Hazardous wastes
12/3/2016
Employer Requirements-
Written Program
 Employers must develop a written program that covers at
least:
 Labels and other forms of warnings
 Material Safety Data Sheets
 Employee Information and Training
12/3/2016
Employer Requirements-
Written Program
 Employers must develop a written program that covers at
least:
 A list of the hazardous chemicals known to be present at the
facility along with MSDS’s for each chemical
 The methods the employer will use to inform employees
of the hazards non-routine tasks
 The hazards of chemicals in
unlabeled pipes
12/3/2016
Multi-Employer Workplaces
 If employees of other employers could be exposed to
hazardous chemicals the program must include:
 Methods to provide contractor employees with on-site access
to MSDS for each chemical those workers may be exposed
to
 The methods used to inform other employers of any
precautionary measures to be taken for normal and
emergency situations
 The employers chemical labeling system
12/3/2016
Consumer Products Exemption
 Any consumer product as defined in the Consumer Product
Safety Act where the employer can show that:
 It is used in the workplace for the purpose intended
 The use results in a duration and frequency of exposure
which is not greater than the range of exposures that could
reasonably be experienced by consumers when used for the
purpose intended
12/3/2016
Written Program Availability
 The employer must make the written program available,
upon request, to:
 Employees and their designated representatives
 Where work is carried out at more than one location, the
program may be kept at the main location
12/3/2016
Labels, Tags and Markings
 The employer must ensure that each container of
hazardous chemicals in the workplace is labeled, tagged
or marked with the following:
 Identity of the hazardous chemical
 Appropriate hazard warnings
 This above labeling information is required of the
manufacturer so the employer must ensure that the
original labels from the manufacturer are on all
containers and remain legible
12/3/2016
Chemical Labels
What must be on a chemical label?
 All chemical containers must have labels
 Manufacturer label usually appropriate
 Label must include but not limited to:
 Name of chemical
 Name and address of manufacturer
 Hazards associated with chemical
 Many types of labels are commercially available
 May use “homemade” label (chemical identity & hazards)
 Use of hazard ratings on labels
 https://www.osha.gov/Publications/OSHA3636.pdf
30
Example: Chemical Label
31
Container Labeling Exemption for Portable Containers
 The employer is not required to label portable containers
into which hazardous chemicals are transferred from
labeled containers, and which are intended only for the
immediate use by the employee who performs the
transfer
12/3/2016
The employer need not affix new labels to
comply with the standard if existing labels
already covey the required information
12/3/2016
New Hazard Information
 Manufacturers, importers, distributors
and employers who become newly
aware of significant information
regarding chemical hazards shall:
 Revise the labels for the chemical
within three months
 Revise the MSDS for the chemical
within three months
12/3/2016
MSDS kept in other forms
 MSDS may be kept in any form including operating
procedures
 It may be more appropriate to address the hazards of a
process rather than individual hazardous chemicals
12/3/2016
Employee Information and Training
 Employers must provide employees information
and training on hazardous chemicals in their work
area:
 At the time of their initial assignment
 Whenever a new physical or health hazard the
employees have not previously been trained about is
introduced into their work area
 Training may cover categories of hazards
12/3/2016
Employee Information
 Employers must inform employees:
 Of the training requirements of this section (1910.1200 (h)
Employee information and training.);
 Any operations in their work area where hazardous
chemicals are present;
 The location and availability of the
written hazard communication program
12/3/2016
Employee Training
 Employee training shall include at least:
 The means to detect the presence or release of a hazardous
chemical in the work area
 The physical and health hazards of chemicals in the work
area
 Measures employees can take to protect themselves
 Details of the employers specific program
12/3/2016
Health Hazards
 Category A-Biological Agents
 Category B-Physical Agents
 Category C-Chemical Agents
 Chemical Agents-This Discussion
12/3/2016
Chemical Health Effects
 Irritants: Inflame skin tissue on contact.
 Corrosives: Destroy skin tissue at point of
contact.
 Sensitizers: Cause allergic reactions.
 Target-Organ Chemicals: Damage specific
body organs and systems.
 Reproductive Hazards: Change genetic
information in egg or sperm cells and/or
damage fetus after conception.
 Carcinogens: Cause cancer.
12/3/2016
Health Hazards
 Sensitizers
 Target-Organ Chemicals
 Reproductive Hazards
 Carcinogens
12/3/2016
Health Hazards
 Irritants
 Corrosives
12/3/2016
Corrosive
 Visible destruction, or irreversible damage to body tissue
 Acids
 Caustics (or bases)
pH Scale
1 147
Acids
Caustics
(or bases)
12/3/2016
12/3/2016
Hepatotoxins
 Chemicals which produce liver damage
 Signs and Symptoms: Jaundice, liver enlargement
 Chemicals: Carbon Tetrachloride, nitrosamines
12/3/2016
Nephrotoxins
 Chemicals which produce
kidney damage
 Signs and Symptoms: Edema
 Chemicals: Halogenated
Hydrocarbons, uranium
12/3/2016
Neurotoxins
 Chemicals which produce their
primary toxic effects on the
nervous system
 Signs and Symptoms: Narcosis,
behavioral changes, decreased
motor function
 Chemicals: Mercury, carbon
disulfide, lead
12/3/2016
Agents which act on the blood
 Decrease hemoglobin
function, deprive the body
tissues of oxygen
 Signs and Symptoms:
Cyanosis, loss of
consciousness
 Chemicals: Carbon monoxide,
cyanides
12/3/2016
Agents which damage the lungs
 Chemicals which damage
pulmonary tissue
 Signs and Symptoms:
Cough, tightness in the
chest, loss of breath
 Chemicals: Asbestos, silica
12/3/2016
Reproductive toxins
 Chemicals which damage
reproductive capabilities
 Includes chromosomal damage
(mutations) and damage to
fetuses (teratogenesis)
 Signs and Symptoms: Birth
defects, sterility
 Chemicals: Lead
12/3/2016
Cutaneous hazards
 Chemicals which effect the
dermal layer of the body
 Signs and Symptoms:
Defatting of the skin,
rashes, irritation
 Chemicals: Ketones,
chlorinated compounds
12/3/2016
Eye hazards
 Chemicals which affect the eye or visual capacity
 Signs and symptoms: Conjunctivitis, corneal damage,
blurred vision, burning or irritation
 Chemicals: Solvents, corrosives, Caustic
12/3/2016
Material Safety Data Sheets (MSDS)
are one of the most important tools
available to employers for providing information,
and protection to workers from hazardous
chemicals which are used in the workplace.
12/3/2016
1910.1200 (g)(2) MSDS, required
information
 Identity of the chemical
 Physical and chemical
characteristics
 Physical hazards
 Chemical hazards
 Primary routes of entry
 PEL’s or other exposure limits
 Control measures
 Emergency procedures
 Whether the hazardous
chemical is listed in the
National Toxicology Program
(NTP) Annual Report on
Carcinogens
 precautions for safe handling
and use
 Date of preparation
 Name, address and
telephone of the
manufacturer
12/3/2016
CHEMICAL MANAGEMENT
 Emergency Management
 Prepare for and prevent emergencies
 Fires
 Spills/releases
 Injuries
 Emergency response must be part of basic work
procedures and employees must be trained.
 Evacuation
 Fire brigade
 Spill response
 Medical response
CHEMICAL MANAGEMENT
 Incident Investigations
 All incidents, regardless of severity, must be investigated
– and lessons learned used for prevention
 Formal investigation of serious incidents
 Accountability at all levels
 Management of Plant at which incident occurred through
employees and investigation team.
CHEMICAL MANAGEMENT
 Proper and Safe Chemical Management
 Part of the facility culture
 Part of every employee’s activity
 Recognition of safety improvement
 Safety is everyone’s responsibility.
Setting up a program
 The HCS covers both:
 Physical hazards (such as flammability), and
 Health hazards (such as irritation, lung damage, and cancer)
 Most chemicals used in the workplace have some hazard
potential, and thus will be covered by the rule
12/3/2016
Setting up a program
 One difference between this rule and many others adopted
by OSHA is that this one is performance-oriented
 That means that you have the flexibility to adapt the rule to
the needs of your workplace, rather than having to follow
specific, rigid requirements
12/3/2016
Setting up a program
 Make a list of all chemicals in the workplace that are
potentially hazardous
 The best way to prepare a comprehensive list is to
survey the workplace
 Identify chemicals in containers, including pipes
 Establish purchasing procedures so that MSDSs are
being received before a material is used in the
workplace
12/3/2016
Identify hazardous chemicals
 Compile a complete list of the potentially hazardous
chemicals in the workplace
 Determine if you have received material safety data
sheets for all of them
 If any are missing, contact your supplier and
request one
 You should not allow employees to use any
chemicals for which you have not received an
MSDS
12/3/2016
Preparing and implementing a hazard
communication program
 All workplaces where employees are
exposed to hazardous chemicals must have
a written plan
 The plan does not have to be lengthy or
complicated
12/3/2016
Employee training
 If there are only a few chemicals in the workplace, then you
may want to discuss each one individually
 Where there are large numbers of chemicals, or the
chemicals change frequently, you will probably want to
train generally based on the hazard categories (e.g.,
flammable liquids, corrosive materials, carcinogens)
12/3/2016
Documentation
 The rule does not require
employers to maintain records of
employee training, but many
employers choose to do so
 This may help you monitor your
own program to ensure that all
employees are appropriately
trained
Hazard
Communication
12/3/2016
Recognizing Chemical Health
Effects-What to Look for.
 Symptoms appear while you are at work.
 Symptoms get worse during the work week but go
away when you are off.
 Fellow employees have reported similar
symptoms.
12/3/2016
Forms of Chemical Hazards
 Solids, Liquids, Gases, Vapors, Mists, Dusts, and
Fumes.
 Exposure Routes
12/3/2016
Control of Chemical Hazards and
Exposures
 Engineering and Mechanical Controls
 Personal Protective Equipment
 Administrative and Procedural Controls
12/3/2016
Chemical Spill Response
 Requires Special Training
 What can I do?
12/3/2016
Chemical Spill Response
CFR 1910.120 Hazardous Waste Operations and Response Standard (HAZWOPER)
 Option #1-Evacuate employees and call in
professional emergency response personnel.
(EAP) 29 CFR1010.38(a)
 Option #2-Respond internally. (EAP) 29 CFR
1010.120
12/3/2016
Emergency Response Plan (ERP)
 ECC availability
 Roles of individual defined
 Trained First Aiders & Fire Fighters
 Emergency Alarm
 Communication
 List of Emergency Telephone numbers
 Emergency Equipments & PPE’s
 Training & Mock Drill
12/3/2016
First Aid for Chemical Exposure
 Ingestion
 Inhalation
 Skin Contact
 Eye Contact
 Burns
12/3/2016
THANKS FOR YOUR KIND
ATTENTION
Regards
VASANT OAK
12/3/2016

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Understanding Chemical Hazards

  • 2. Introduction  What is a Chemical Hazard?  Answer: Any chemical that can cause illness, injury, or an emergency.  Chemical Hazards  Physical  Health 12/3/2016
  • 4. Chemical Hazards  Pyrophoric  Flammable Chemicals  Combustible Chemicals  Oxidizers  Corrosive 12/3/2016
  • 5. OHSA’s Haz-Com Standard 12/3/2016 OSHA’s Hazard Communication Standard is designed to protect employees from hazardous chemicals used or stored in the work setting. Also referred to as the "Right-To-Know Law" Law, the Hazard Communication Standard requires that information and training (i.e.,hazcom training) be provided to any employees who have the potential of being exposed to a hazardous chemical “under normal condition of use or in a foreseeable emergency.” Such hazcom training requires the presence of hazardous chemicals be communicated to employees in a variety of ways, including:
  • 6. Purpose  The purpose of the standard is to make sure that the hazards of chemicals are evaluated  That information concerning their hazards is communicated to employers and employees 12/3/2016
  • 7. Who is covered OSHA’s Hazard Communication (HazCom) standard applies to general industry, shipyard, marine terminals, longshoring, and construction employment and covers chemical manufacturers, importers, employers, and employees exposed to chemical hazards. Horizontal 12/3/2016
  • 8. HazCom Requirements  The hazardous chemical inventory  Material Safety Data Sheets (MSDSs)  Labels, tags or signs  The written Hazard Communication program 12/3/2016
  • 9. Hazard Communication Why?  Reduce workplace injury and illness  Regulation promulgated by OSHA  Program must include:  Hazard determination methods  Chemical inventory  Chemical labeling procedures  Safety Data Sheets (SDS)  Employee training  Written HazCom program 9
  • 10. Hazardous Chemicals What are the hazards associated with chemicals? 10 Physical Hazards Flammable/Combustible Organic-metals Explosives Corrosives Cryogenics Compressed Gases Health Hazards Carcinogens Irritants Mutagens Teratogens Sensitizers Cryogenics Highly Toxic Target Organ Chemicals
  • 11. Comparison of hazard pictograms from the GHS & the corresponding ADG Code class labels
  • 12. Routes of Entry or Exposure How do chemicals attack the body? Skin and or Eye Contact  Absorbed through skin or dissolve in eye fluids Inhalation  Absorbed by breathing vapors, fumes, dust Ingestion  Usually done accidentally  Clear chemicals confused with drinking water  Chemicals splashed in mouth Injection  Needles, pipette tips, cannulas 12
  • 13. Detecting Exposure How do we know if we are exposed?  Smell  Taste  Physical symptoms  Changes in behavior  Air sampling  If you are unsure how to detect:  Check Safety Data Sheet  Contact Safety & Risk Services 13
  • 14. Exposure Response How will we respond to chemical exposure?  Depends on many factors  Idenity of chemical  Concentration  Length of exposure  How exposed or route of exposure  Other:  Age/Gender/Weight  Level of fitness  Level of exertion  Specific allergies  Other chemicals in body (drugs, tobacco) 14
  • 15. Reducing Exposure How can we reduce employee exposure?  Identify hazard  Evaluate hazard  Eliminate hazard  Substitution  Process change  Control hazard  Personal Protective Equipment  Employee work practices  Minimization  Engineering controls  Ventilation  Isolation 15
  • 16. Training Tips: HazCom What do I teach employees?  Training should be specific to area  Often called “Area Specific”  Employees should know about:  What chemicals are in area  Where chemicals are located  Hazard determination methods  Location of inventory & SDS’s  How to read SDS  How to read labels  What personal protective equipment to use 16
  • 17. Responsibilities: HazCom What are my responsibilities for HazCom?  Documents are in order:  Hazard Communication (HazCom) program available  Current chemical inventory  All chemicals have SDS and are available at all times  Coordinate HazCom training for employees  Record training and maintain on file  Be sure all chemical containers have chemical labels 17
  • 18. Background  The Hazard Communication Standard (HCS) is based on a simple concept--that employees have both a need and a right to know the hazards and identities of the chemicals they are exposed to when working 12/3/2016
  • 19. Background  They also need to know what protective measures are available to prevent adverse effects from occurring  The HCS is designed to provide employees with the information they need MSDS 12/3/2016
  • 20. Employers  Employers are required to provide information to their employees about the hazardous chemicals to which they are exposed using:  A hazard communication program  labels and other forms of warnings  material safety data sheets (MSDS)  information and training 12/3/2016
  • 21. Warehouse and Retail Operations  In work operations where employees only handle chemicals in sealed containers, which are not opened under normal conditions  Employers must only do the following:  Ensure labels on incoming chemicals are not defaced or removed  Maintain copies of any material safety data sheets that are received with incoming shipments  Obtain MSDS a.s.a.p. for shipments received w/out MSDS 12/3/2016
  • 22. Warehouse and Retail Operations  Provide employees with information and training (no written program required) to the extent necessary to protect them in the event of a spill or leak of a hazardous chemical from a sealed container 12/3/2016
  • 23. Labeling Exemptions  Other federal agencies control the labeling requirements for the following substances:  Pesticides  Chemicals covered under the Toxic Substance Control Act  Foods or food additives  Distilled Spirits, tobacco  Consumer products, lumber, cosmetics  Hazardous wastes 12/3/2016
  • 24. Employer Requirements- Written Program  Employers must develop a written program that covers at least:  Labels and other forms of warnings  Material Safety Data Sheets  Employee Information and Training 12/3/2016
  • 25. Employer Requirements- Written Program  Employers must develop a written program that covers at least:  A list of the hazardous chemicals known to be present at the facility along with MSDS’s for each chemical  The methods the employer will use to inform employees of the hazards non-routine tasks  The hazards of chemicals in unlabeled pipes 12/3/2016
  • 26. Multi-Employer Workplaces  If employees of other employers could be exposed to hazardous chemicals the program must include:  Methods to provide contractor employees with on-site access to MSDS for each chemical those workers may be exposed to  The methods used to inform other employers of any precautionary measures to be taken for normal and emergency situations  The employers chemical labeling system 12/3/2016
  • 27. Consumer Products Exemption  Any consumer product as defined in the Consumer Product Safety Act where the employer can show that:  It is used in the workplace for the purpose intended  The use results in a duration and frequency of exposure which is not greater than the range of exposures that could reasonably be experienced by consumers when used for the purpose intended 12/3/2016
  • 28. Written Program Availability  The employer must make the written program available, upon request, to:  Employees and their designated representatives  Where work is carried out at more than one location, the program may be kept at the main location 12/3/2016
  • 29. Labels, Tags and Markings  The employer must ensure that each container of hazardous chemicals in the workplace is labeled, tagged or marked with the following:  Identity of the hazardous chemical  Appropriate hazard warnings  This above labeling information is required of the manufacturer so the employer must ensure that the original labels from the manufacturer are on all containers and remain legible 12/3/2016
  • 30. Chemical Labels What must be on a chemical label?  All chemical containers must have labels  Manufacturer label usually appropriate  Label must include but not limited to:  Name of chemical  Name and address of manufacturer  Hazards associated with chemical  Many types of labels are commercially available  May use “homemade” label (chemical identity & hazards)  Use of hazard ratings on labels  https://www.osha.gov/Publications/OSHA3636.pdf 30
  • 32. Container Labeling Exemption for Portable Containers  The employer is not required to label portable containers into which hazardous chemicals are transferred from labeled containers, and which are intended only for the immediate use by the employee who performs the transfer 12/3/2016
  • 33. The employer need not affix new labels to comply with the standard if existing labels already covey the required information 12/3/2016
  • 34. New Hazard Information  Manufacturers, importers, distributors and employers who become newly aware of significant information regarding chemical hazards shall:  Revise the labels for the chemical within three months  Revise the MSDS for the chemical within three months 12/3/2016
  • 35. MSDS kept in other forms  MSDS may be kept in any form including operating procedures  It may be more appropriate to address the hazards of a process rather than individual hazardous chemicals 12/3/2016
  • 36. Employee Information and Training  Employers must provide employees information and training on hazardous chemicals in their work area:  At the time of their initial assignment  Whenever a new physical or health hazard the employees have not previously been trained about is introduced into their work area  Training may cover categories of hazards 12/3/2016
  • 37. Employee Information  Employers must inform employees:  Of the training requirements of this section (1910.1200 (h) Employee information and training.);  Any operations in their work area where hazardous chemicals are present;  The location and availability of the written hazard communication program 12/3/2016
  • 38. Employee Training  Employee training shall include at least:  The means to detect the presence or release of a hazardous chemical in the work area  The physical and health hazards of chemicals in the work area  Measures employees can take to protect themselves  Details of the employers specific program 12/3/2016
  • 39. Health Hazards  Category A-Biological Agents  Category B-Physical Agents  Category C-Chemical Agents  Chemical Agents-This Discussion 12/3/2016
  • 40. Chemical Health Effects  Irritants: Inflame skin tissue on contact.  Corrosives: Destroy skin tissue at point of contact.  Sensitizers: Cause allergic reactions.  Target-Organ Chemicals: Damage specific body organs and systems.  Reproductive Hazards: Change genetic information in egg or sperm cells and/or damage fetus after conception.  Carcinogens: Cause cancer. 12/3/2016
  • 41. Health Hazards  Sensitizers  Target-Organ Chemicals  Reproductive Hazards  Carcinogens 12/3/2016
  • 42. Health Hazards  Irritants  Corrosives 12/3/2016
  • 43. Corrosive  Visible destruction, or irreversible damage to body tissue  Acids  Caustics (or bases) pH Scale 1 147 Acids Caustics (or bases) 12/3/2016
  • 45. Hepatotoxins  Chemicals which produce liver damage  Signs and Symptoms: Jaundice, liver enlargement  Chemicals: Carbon Tetrachloride, nitrosamines 12/3/2016
  • 46. Nephrotoxins  Chemicals which produce kidney damage  Signs and Symptoms: Edema  Chemicals: Halogenated Hydrocarbons, uranium 12/3/2016
  • 47. Neurotoxins  Chemicals which produce their primary toxic effects on the nervous system  Signs and Symptoms: Narcosis, behavioral changes, decreased motor function  Chemicals: Mercury, carbon disulfide, lead 12/3/2016
  • 48. Agents which act on the blood  Decrease hemoglobin function, deprive the body tissues of oxygen  Signs and Symptoms: Cyanosis, loss of consciousness  Chemicals: Carbon monoxide, cyanides 12/3/2016
  • 49. Agents which damage the lungs  Chemicals which damage pulmonary tissue  Signs and Symptoms: Cough, tightness in the chest, loss of breath  Chemicals: Asbestos, silica 12/3/2016
  • 50. Reproductive toxins  Chemicals which damage reproductive capabilities  Includes chromosomal damage (mutations) and damage to fetuses (teratogenesis)  Signs and Symptoms: Birth defects, sterility  Chemicals: Lead 12/3/2016
  • 51. Cutaneous hazards  Chemicals which effect the dermal layer of the body  Signs and Symptoms: Defatting of the skin, rashes, irritation  Chemicals: Ketones, chlorinated compounds 12/3/2016
  • 52. Eye hazards  Chemicals which affect the eye or visual capacity  Signs and symptoms: Conjunctivitis, corneal damage, blurred vision, burning or irritation  Chemicals: Solvents, corrosives, Caustic 12/3/2016
  • 53. Material Safety Data Sheets (MSDS) are one of the most important tools available to employers for providing information, and protection to workers from hazardous chemicals which are used in the workplace. 12/3/2016
  • 54. 1910.1200 (g)(2) MSDS, required information  Identity of the chemical  Physical and chemical characteristics  Physical hazards  Chemical hazards  Primary routes of entry  PEL’s or other exposure limits  Control measures  Emergency procedures  Whether the hazardous chemical is listed in the National Toxicology Program (NTP) Annual Report on Carcinogens  precautions for safe handling and use  Date of preparation  Name, address and telephone of the manufacturer 12/3/2016
  • 55. CHEMICAL MANAGEMENT  Emergency Management  Prepare for and prevent emergencies  Fires  Spills/releases  Injuries  Emergency response must be part of basic work procedures and employees must be trained.  Evacuation  Fire brigade  Spill response  Medical response
  • 56. CHEMICAL MANAGEMENT  Incident Investigations  All incidents, regardless of severity, must be investigated – and lessons learned used for prevention  Formal investigation of serious incidents  Accountability at all levels  Management of Plant at which incident occurred through employees and investigation team.
  • 57. CHEMICAL MANAGEMENT  Proper and Safe Chemical Management  Part of the facility culture  Part of every employee’s activity  Recognition of safety improvement  Safety is everyone’s responsibility.
  • 58. Setting up a program  The HCS covers both:  Physical hazards (such as flammability), and  Health hazards (such as irritation, lung damage, and cancer)  Most chemicals used in the workplace have some hazard potential, and thus will be covered by the rule 12/3/2016
  • 59. Setting up a program  One difference between this rule and many others adopted by OSHA is that this one is performance-oriented  That means that you have the flexibility to adapt the rule to the needs of your workplace, rather than having to follow specific, rigid requirements 12/3/2016
  • 60. Setting up a program  Make a list of all chemicals in the workplace that are potentially hazardous  The best way to prepare a comprehensive list is to survey the workplace  Identify chemicals in containers, including pipes  Establish purchasing procedures so that MSDSs are being received before a material is used in the workplace 12/3/2016
  • 61. Identify hazardous chemicals  Compile a complete list of the potentially hazardous chemicals in the workplace  Determine if you have received material safety data sheets for all of them  If any are missing, contact your supplier and request one  You should not allow employees to use any chemicals for which you have not received an MSDS 12/3/2016
  • 62. Preparing and implementing a hazard communication program  All workplaces where employees are exposed to hazardous chemicals must have a written plan  The plan does not have to be lengthy or complicated 12/3/2016
  • 63. Employee training  If there are only a few chemicals in the workplace, then you may want to discuss each one individually  Where there are large numbers of chemicals, or the chemicals change frequently, you will probably want to train generally based on the hazard categories (e.g., flammable liquids, corrosive materials, carcinogens) 12/3/2016
  • 64. Documentation  The rule does not require employers to maintain records of employee training, but many employers choose to do so  This may help you monitor your own program to ensure that all employees are appropriately trained Hazard Communication 12/3/2016
  • 65. Recognizing Chemical Health Effects-What to Look for.  Symptoms appear while you are at work.  Symptoms get worse during the work week but go away when you are off.  Fellow employees have reported similar symptoms. 12/3/2016
  • 66. Forms of Chemical Hazards  Solids, Liquids, Gases, Vapors, Mists, Dusts, and Fumes.  Exposure Routes 12/3/2016
  • 67. Control of Chemical Hazards and Exposures  Engineering and Mechanical Controls  Personal Protective Equipment  Administrative and Procedural Controls 12/3/2016
  • 68. Chemical Spill Response  Requires Special Training  What can I do? 12/3/2016
  • 69. Chemical Spill Response CFR 1910.120 Hazardous Waste Operations and Response Standard (HAZWOPER)  Option #1-Evacuate employees and call in professional emergency response personnel. (EAP) 29 CFR1010.38(a)  Option #2-Respond internally. (EAP) 29 CFR 1010.120 12/3/2016
  • 70. Emergency Response Plan (ERP)  ECC availability  Roles of individual defined  Trained First Aiders & Fire Fighters  Emergency Alarm  Communication  List of Emergency Telephone numbers  Emergency Equipments & PPE’s  Training & Mock Drill 12/3/2016
  • 71. First Aid for Chemical Exposure  Ingestion  Inhalation  Skin Contact  Eye Contact  Burns 12/3/2016
  • 72. THANKS FOR YOUR KIND ATTENTION Regards VASANT OAK 12/3/2016