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OBJECTIVES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PORT FUEL-INJECTION PRESSURE REGULATOR DIAGNOSIS ,[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],(Continued)
Figure 18-1  If the vacuum hose is removed from the fuel-pressure regulator when the engine is running, the fuel pressure should increase. If it does not increase, then the fuel pump is not capable of supplying adequate pressure or the fuel-pressure regulator is defective. If gasoline is visible in the vacuum hose, the regulator is leaking and should be replaced.
Figure 18-2   A clogged PCV system caused the engine oil fumes to be drawn into the air cleaner assembly. This is what the technician discovered during a visual inspection.
Figure 18-3   All fuel injectors should make the same sound with the engine running at idle speed. A lack of sound indicates a possible electrically open injector or a break in the wiring. A defective computer could also be the cause of a lack of clicking (pulsing) of the injectors.
SCAN TOOL VACUUM LEAK DIAGNOSIS ,[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
Figure 18-4   A scan tool can be used to help diagnose vacuum leaks by looking at the commanded IAC counts.
PORT FUEL-INJECTION SYSTEM DIAGNOSIS ,[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
Figure 18-5   A fuel-pressure gauge connected to the fuel-pressure tap (Schrader valve) on a port-injected V-6 engine.
Figure 18-6   Shut-off valves must be used on vehicles equipped with plastic fuel lines to isolate the cause of a pressure drop in the fuel system.
TESTING FOR AN INJECTOR PULSE ,[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
Figure 18-7   (a) Noid lights are usually purchased as an assortment so that one is available for any type or size of injector wiring connector. (b) The connector is unplugged from the injector and a noid light is plugged into the injector connector. The noid light should flash when the engine is being cranked if the power circuit and the pulsing to ground by the computer are functioning okay. A
Figure 18-7 (continued)   (a) Noid lights are usually purchased as an assortment so that one is available for any type or size of injector wiring connector. (b) The connector is unplugged from the injector and a noid light is plugged into the injector connector. The noid light should flash when the engine is being cranked if the power circuit and the pulsing to ground by the computer are functioning okay.  B
Figure 18-8   Use a DMM set to read DC volts to check the voltage drop of the positive circuit to the fuel injector. A reading of 0.5 volt or less is generally considered to be acceptable.
CHECKING FUEL-INJECTOR RESISTANCE ,[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],[object Object],(Continued)
Figure 18-9   Connections and settings necessary to measure fuel-injector resistance. (Courtesy of Fluke Corporation)
Figure 18-10   To measure fuel-injector resistance, a technician constructed a short wiring harness with a double banana plug that fits into the V and COM terminals of the meter and an injector connector at the other end. This setup makes checking resistance of fuel injectors quick and easy.
MEASURING RESISTANCE OF GROUPED INJECTORS ,[object Object],[object Object],[object Object],(Continued)
Figure 18-11   The fuel-injector wiring connector on this General Motors 3.1-L V-6 is hidden and attached to the rear of the intake manifold. Both groups of three injectors can be easily measured using an ohmmeter. Both groups of injectors should measure within 0.5 ohm of each other. Newer engines have a connector that is harder to reach. Check service information for details.
PRESSURE-DROP BALANCE TEST ,[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],(Continued)
Figure 18-12   Note the fuel pressure before and after pulsing the injector on for 500 ms to help determine if the injector is flowing the same amount of fuel as all of the other injectors.
INJECTOR VOLTAGE-DROP TEST ,[object Object],(Continued)
[object Object],(Continued)
Figure 18-13   This General Motors specified tester is used to measure not only the pressure drop caused by pulsing an injector on for 500 ms, but can also be used to measure the voltage drop across the windings.
EXHAUST GAS BALANCE TEST ,[object Object]
SCOPE TESTING FUEL INJECTORS ,[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],[object Object],(Continued)
[object Object],(Continued)
Figure 18-14   A digital storage oscilloscope can be easily connected to an injector by carefully backprobing the electrical connector. (Courtesy of Fluke Corporation)
Figure 18-15   A typical injector voltage waveform. Notice that the battery voltage is reduced to zero when the injector is grounded by the computer. The injector on-time is then represented by the line near zero voltage. When the computer turns off the injector, a voltage spike is generated by the collapsing magnetic field created by the injector windings.
Figure 18-16   The injector on-time is called the pulse width. (Courtesy of Fluke Corporation)
Figure 18-17   A peak-and-hold type of fuel injector such as this TBI can be easily connected to a digital storage oscilloscope by carefully backprobing the electrical connector. (Courtesy of Fluke Corporation)
Figure 18-18   A typical peak-and-hold fuel-injector waveform. Most fuel injectors that measure less than 6 ohms will usually display a similar waveform. (Courtesy of Fluke Corporation)
Figure 18-19   A peak-and-hold injector waveform. (Courtesy of Fluke Corporation)
Figure 18-20   A typical waveform for a pulse-width-modulated fuel injector. (Courtesy of Fluke Corporation)
INJECTOR CURRENT RAMPING ,[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
Figure 18-21   A typical waveform created by current ranging the operation of a fuel injector. The slight dip in the waveform, often called a “gullwing,” about two-thirds of the way up the “ramp” indicates when the pintle of the fuel injector actually opens. If it opens higher, a dirty pintle is indicated; if it opens lower, a worn injector pintle or a broken pintle return spring is indicated.
Figure 18-22   A comparison of a current waveform (top) and a voltage waveform (bottom) of a peak-and-hold TBI injector.
Figure 18-23   A set of six new injectors.
IDLE AIR SPEED CONTROL DIAGNOSIS ,[object Object],(Continued)
[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],(Continued)
Figure 18-24   An IAC controls idle speed by controlling the amount of air that passes around the throttle plate. More air flow results in a higher idle speed. (Courtesy of Fluke Corporation)
Figure 18-25   A typical IAC.
Figure 18-26   Some IAC units are purchased with the housing as shown. Carbon buildup in these passages can cause a rough or unstable idling or stalling.
Figure 18-27   (a) Nothing looks unusual when the hood is first opened. (b) When the cover is removed from the top of the engine, a mouse or some other animal nest is visible. The animal had already eaten through a couple of injector wires. At least the cause of the intermittent misfire was discovered. A
Figure 18-27 (continued)   (a) Nothing looks unusual when the hood is first opened. (b) When the cover is removed from the top of the engine, a mouse or some other animal nest is visible. The animal had already eaten through a couple of injector wires. At least the cause of the intermittent misfire was discovered. B
Figure 18-28   (a) Dirty throttle plate. This throttle plate was so dirty that the technician removed the entire throttle body to be sure it was thoroughly cleaned. (b) Most throttle plates can be cleaned on the vehicle using a brush and throttle-body cleaner. Be sure the cleaner is safe for oxygen sensors. A
Figure 18-28 (continued)   (a) Dirty throttle plate. This throttle plate was so dirty that the technician removed the entire throttle body to be sure it was thoroughly cleaned. (b) Most throttle plates can be cleaned on the vehicle using a brush and throttle-body cleaner. Be sure the cleaner is safe for oxygen sensors. B
Figure 18-29   Some vehicles, such as this Ford, have labels on the throttle body to warn against cleaning of the throttle plates. A slippery coating is placed on the throttle plate and throttle bore that prevents deposits from sticking. Cleaning this type of housing can remove this protective coating.
FUEL-INJECTION SERVICE ,[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],[object Object],[object Object],[object Object],(Continued)
[object Object],(Continued)
Fuel Symptoms/Action Chart (Continued)
Figure 18-30   A typical two-line cleaning machine hookup, showing an extension hose that can be used to squirt a cleaning solution into the throttle body while the engine is running on the cleaning solution and gasoline mixture.
Figure 18-31   (a) Always check the fuel rail for contamination. (b) Often an injector problem is a fuel rail problem instead.  A
Figure 18-31 (continued)   (a) Always check the fuel rail for contamination. (b) Often an injector problem is a fuel rail problem instead.  B
Figure 18-32   This TBI pressure regulator spring came out in pieces when the regulator cover was removed.
FUEL-SYSTEM SCAN TOOL DIAGNOSTICS ,[object Object],(Continued)
 

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Ch18

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  • 11. Figure 18-1 If the vacuum hose is removed from the fuel-pressure regulator when the engine is running, the fuel pressure should increase. If it does not increase, then the fuel pump is not capable of supplying adequate pressure or the fuel-pressure regulator is defective. If gasoline is visible in the vacuum hose, the regulator is leaking and should be replaced.
  • 12. Figure 18-2 A clogged PCV system caused the engine oil fumes to be drawn into the air cleaner assembly. This is what the technician discovered during a visual inspection.
  • 13. Figure 18-3 All fuel injectors should make the same sound with the engine running at idle speed. A lack of sound indicates a possible electrically open injector or a break in the wiring. A defective computer could also be the cause of a lack of clicking (pulsing) of the injectors.
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  • 16. Figure 18-4 A scan tool can be used to help diagnose vacuum leaks by looking at the commanded IAC counts.
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  • 21. Figure 18-5 A fuel-pressure gauge connected to the fuel-pressure tap (Schrader valve) on a port-injected V-6 engine.
  • 22. Figure 18-6 Shut-off valves must be used on vehicles equipped with plastic fuel lines to isolate the cause of a pressure drop in the fuel system.
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  • 26. Figure 18-7 (a) Noid lights are usually purchased as an assortment so that one is available for any type or size of injector wiring connector. (b) The connector is unplugged from the injector and a noid light is plugged into the injector connector. The noid light should flash when the engine is being cranked if the power circuit and the pulsing to ground by the computer are functioning okay. A
  • 27. Figure 18-7 (continued) (a) Noid lights are usually purchased as an assortment so that one is available for any type or size of injector wiring connector. (b) The connector is unplugged from the injector and a noid light is plugged into the injector connector. The noid light should flash when the engine is being cranked if the power circuit and the pulsing to ground by the computer are functioning okay. B
  • 28. Figure 18-8 Use a DMM set to read DC volts to check the voltage drop of the positive circuit to the fuel injector. A reading of 0.5 volt or less is generally considered to be acceptable.
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  • 32. Figure 18-9 Connections and settings necessary to measure fuel-injector resistance. (Courtesy of Fluke Corporation)
  • 33. Figure 18-10 To measure fuel-injector resistance, a technician constructed a short wiring harness with a double banana plug that fits into the V and COM terminals of the meter and an injector connector at the other end. This setup makes checking resistance of fuel injectors quick and easy.
  • 34.
  • 35. Figure 18-11 The fuel-injector wiring connector on this General Motors 3.1-L V-6 is hidden and attached to the rear of the intake manifold. Both groups of three injectors can be easily measured using an ohmmeter. Both groups of injectors should measure within 0.5 ohm of each other. Newer engines have a connector that is harder to reach. Check service information for details.
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  • 42. Figure 18-12 Note the fuel pressure before and after pulsing the injector on for 500 ms to help determine if the injector is flowing the same amount of fuel as all of the other injectors.
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  • 45. Figure 18-13 This General Motors specified tester is used to measure not only the pressure drop caused by pulsing an injector on for 500 ms, but can also be used to measure the voltage drop across the windings.
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  • 53. Figure 18-14 A digital storage oscilloscope can be easily connected to an injector by carefully backprobing the electrical connector. (Courtesy of Fluke Corporation)
  • 54. Figure 18-15 A typical injector voltage waveform. Notice that the battery voltage is reduced to zero when the injector is grounded by the computer. The injector on-time is then represented by the line near zero voltage. When the computer turns off the injector, a voltage spike is generated by the collapsing magnetic field created by the injector windings.
  • 55. Figure 18-16 The injector on-time is called the pulse width. (Courtesy of Fluke Corporation)
  • 56. Figure 18-17 A peak-and-hold type of fuel injector such as this TBI can be easily connected to a digital storage oscilloscope by carefully backprobing the electrical connector. (Courtesy of Fluke Corporation)
  • 57. Figure 18-18 A typical peak-and-hold fuel-injector waveform. Most fuel injectors that measure less than 6 ohms will usually display a similar waveform. (Courtesy of Fluke Corporation)
  • 58. Figure 18-19 A peak-and-hold injector waveform. (Courtesy of Fluke Corporation)
  • 59. Figure 18-20 A typical waveform for a pulse-width-modulated fuel injector. (Courtesy of Fluke Corporation)
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  • 64. Figure 18-21 A typical waveform created by current ranging the operation of a fuel injector. The slight dip in the waveform, often called a “gullwing,” about two-thirds of the way up the “ramp” indicates when the pintle of the fuel injector actually opens. If it opens higher, a dirty pintle is indicated; if it opens lower, a worn injector pintle or a broken pintle return spring is indicated.
  • 65. Figure 18-22 A comparison of a current waveform (top) and a voltage waveform (bottom) of a peak-and-hold TBI injector.
  • 66. Figure 18-23 A set of six new injectors.
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  • 71. Figure 18-24 An IAC controls idle speed by controlling the amount of air that passes around the throttle plate. More air flow results in a higher idle speed. (Courtesy of Fluke Corporation)
  • 72. Figure 18-25 A typical IAC.
  • 73. Figure 18-26 Some IAC units are purchased with the housing as shown. Carbon buildup in these passages can cause a rough or unstable idling or stalling.
  • 74. Figure 18-27 (a) Nothing looks unusual when the hood is first opened. (b) When the cover is removed from the top of the engine, a mouse or some other animal nest is visible. The animal had already eaten through a couple of injector wires. At least the cause of the intermittent misfire was discovered. A
  • 75. Figure 18-27 (continued) (a) Nothing looks unusual when the hood is first opened. (b) When the cover is removed from the top of the engine, a mouse or some other animal nest is visible. The animal had already eaten through a couple of injector wires. At least the cause of the intermittent misfire was discovered. B
  • 76. Figure 18-28 (a) Dirty throttle plate. This throttle plate was so dirty that the technician removed the entire throttle body to be sure it was thoroughly cleaned. (b) Most throttle plates can be cleaned on the vehicle using a brush and throttle-body cleaner. Be sure the cleaner is safe for oxygen sensors. A
  • 77. Figure 18-28 (continued) (a) Dirty throttle plate. This throttle plate was so dirty that the technician removed the entire throttle body to be sure it was thoroughly cleaned. (b) Most throttle plates can be cleaned on the vehicle using a brush and throttle-body cleaner. Be sure the cleaner is safe for oxygen sensors. B
  • 78. Figure 18-29 Some vehicles, such as this Ford, have labels on the throttle body to warn against cleaning of the throttle plates. A slippery coating is placed on the throttle plate and throttle bore that prevents deposits from sticking. Cleaning this type of housing can remove this protective coating.
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  • 86. Figure 18-30 A typical two-line cleaning machine hookup, showing an extension hose that can be used to squirt a cleaning solution into the throttle body while the engine is running on the cleaning solution and gasoline mixture.
  • 87. Figure 18-31 (a) Always check the fuel rail for contamination. (b) Often an injector problem is a fuel rail problem instead. A
  • 88. Figure 18-31 (continued) (a) Always check the fuel rail for contamination. (b) Often an injector problem is a fuel rail problem instead. B
  • 89. Figure 18-32 This TBI pressure regulator spring came out in pieces when the regulator cover was removed.
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