This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It lists the specific parts to remove and install for each component, and the order and important notes for the process. Disassembly generally involves removing covers, seals, springs, pins, and internal parts. Reassembly follows the reverse order and notes proper orientation of parts.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The steps provided are detailed and include images to illustrate the proper procedures.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...f8usjejkdmmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The steps provided are detailed and include images to illustrate the proper procedures.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The procedures provide detailed steps for servicing these engine systems while ensuring proper identification and replacement of parts.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fujsked9dikdkd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...ufjskekdjdmw2
This document provides instructions for servicing components of a 245 Excavator engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing pumps, gears, and bearings, and reinstalling them in the proper order and position.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which cools engine air after turbocharging, by disconnecting hoses and removing housing covers, elbows, and the core component.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...gen78guozun
This document provides instructions for servicing components of a 245 Excavator's 3406 vehicular engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing various parts like pumps, racks, lifters, and bearings, and replacing them in the proper order.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which involves disconnecting hoses and pipes, removing mounting bolts, and taking out the core component. Detailed steps are provided for each disassembly and reassembly process.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The steps provided are detailed and include images to illustrate the proper procedures.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...f8usjejkdmmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The steps provided are detailed and include images to illustrate the proper procedures.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model engine. The document describes how to disassemble and assemble the fuel injection pump housing, which includes removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold and aftercooler. The procedures provide detailed steps for servicing these engine systems while ensuring proper identification and replacement of parts.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fujsked9dikdkd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...ufjskekdjdmw2
This document provides instructions for servicing components of a 245 Excavator engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing pumps, gears, and bearings, and reinstalling them in the proper order and position.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which cools engine air after turbocharging, by disconnecting hoses and removing housing covers, elbows, and the core component.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...gen78guozun
This document provides instructions for servicing components of a 245 Excavator's 3406 vehicular engine, including:
- Disassembling and reassembling the fuel injection pump housing, which involves removing various parts like pumps, racks, lifters, and bearings, and replacing them in the proper order.
- Removing and installing the inlet manifold, which connects to the cylinder head and air cleaner components.
- Removing the aftercooler unit, which involves disconnecting hoses and pipes, removing mounting bolts, and taking out the core component. Detailed steps are provided for each disassembly and reassembly process.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fjskemmd4r
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...jfkksemmdmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air intake to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...wenxian17880
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...xiapokang564341
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...hvy7sbkw8e
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to ensure proper timing
- Removing and installing timing gears and plate, using tools to apply torque for proper installation
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process
- Removing and installing the flywheel by loosening bolts, using tools and heat treatment, and reinstalling by reversing the process
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to maintain proper timing.
- Removing and installing timing gears and plate, using tools to apply torque and ensure proper alignment.
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process.
- Removing the flywheel by loosening bolts and installing guide bolts, and reinstalling it along with heating and installing the ring gear.
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to ensure proper timing
- Removing and installing timing gears and plate, using tools to apply torque for correct installation
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process
- Removing and installing the flywheel by loosening bolts, using tools and heat treatment, and reinstalling by reversing the process
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to provide technicians with step-by-step guidance for servicing and repairing parts of the fuel system.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to repair or replace parts while maintaining proper installation and alignment of components.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and reassembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
4) Taking out and putting in the fuel injection pumps.
5) Taking apart and rebuilding the fuel injection pumps.
1. The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including the governor, fuel injection pumps, fuel check valve, and bypass valve.
2. Steps are provided to separate the governor from the fuel injection pump housing, disassemble the governor, remove and install the fuel check valve and bypass valve, remove and install the fuel injection pumps, and disassemble and assemble the fuel injection pumps.
3. Cleaning procedures and special notes are included throughout to ensure correct assembly.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and assembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
The instructions are presented in a step-by-step format with pictures to aid in the process. Proper installation of parts is emphasized to ensure correct engine operation.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for removing each part and reinstalling them in the proper order.
3) Precautions are outlined, such as ensuring parts are kept with their respective barrels during disassembly and reinstallation.
Caterpillar Cat TH460B Telehandler (Prefix SLF) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing various engine components on a Caterpillar 3054E engine, including the cylinder head, rocker shaft, lifters, and camshaft. The procedures describe cleaning parts, lubricating bolts, and torquing fasteners to the specified values. Special tools may be required for some steps.
Caterpillar Cat TH350B Telehandler (Prefix SLD) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing the valve mechanism cover on a 3054E engine. It describes:
1) Disconnecting the breather hose and removing nuts and washers to take off the valve cover, gasket and seal.
2) Inspecting the valve cover, gasket surfaces, and replacing worn parts before reinstallation.
3) Reinstalling the valve cover using a new gasket and seal, and reconnecting the breather hose. Tightening the nuts in a sequence is specified.
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Similar to Caterpillar Cat 977K 977L TRACK LOADER (Prefix 48J) Service Repair Manual Instant Download (48J01059-02010).pdf
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fjskemmd4r
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...jfkksemmdmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air intake to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...wenxian17880
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...xiapokang564341
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...hvy7sbkw8e
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to ensure proper timing
- Removing and installing timing gears and plate, using tools to apply torque for proper installation
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process
- Removing and installing the flywheel by loosening bolts, using tools and heat treatment, and reinstalling by reversing the process
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to maintain proper timing.
- Removing and installing timing gears and plate, using tools to apply torque and ensure proper alignment.
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process.
- Removing the flywheel by loosening bolts and installing guide bolts, and reinstalling it along with heating and installing the ring gear.
The document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine used in a 977L track loader, including:
- Removing and installing the camshaft, following marks to ensure proper timing
- Removing and installing timing gears and plate, using tools to apply torque for correct installation
- Removing the engine and torque converter by disconnecting hoses, wires, and supports, and reinstalling by reversing the process
- Removing and installing the flywheel by loosening bolts, using tools and heat treatment, and reinstalling by reversing the process
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a track loader, including:
1) Removing and installing adapter housings and levers from the governor housing.
2) Removing and installing the speed limiter from the governor housing.
3) Separating and connecting the governor from the fuel injection pump housing.
4) Disassembling and assembling the governor.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to provide technicians with step-by-step guidance for servicing and repairing parts of the fuel system.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to repair or replace parts while maintaining proper installation and alignment of components.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and reassembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
4) Taking out and putting in the fuel injection pumps.
5) Taking apart and rebuilding the fuel injection pumps.
1. The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including the governor, fuel injection pumps, fuel check valve, and bypass valve.
2. Steps are provided to separate the governor from the fuel injection pump housing, disassemble the governor, remove and install the fuel check valve and bypass valve, remove and install the fuel injection pumps, and disassemble and assemble the fuel injection pumps.
3. Cleaning procedures and special notes are included throughout to ensure correct assembly.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and assembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
The instructions are presented in a step-by-step format with pictures to aid in the process. Proper installation of parts is emphasized to ensure correct engine operation.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for removing each part and reinstalling them in the proper order.
3) Precautions are outlined, such as ensuring parts are kept with their respective barrels during disassembly and reinstallation.
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Caterpillar Cat TH460B Telehandler (Prefix SLF) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing various engine components on a Caterpillar 3054E engine, including the cylinder head, rocker shaft, lifters, and camshaft. The procedures describe cleaning parts, lubricating bolts, and torquing fasteners to the specified values. Special tools may be required for some steps.
Caterpillar Cat TH350B Telehandler (Prefix SLD) Service Repair Manual Instant...ting1499041267
This document provides instructions for removing and installing the valve mechanism cover on a 3054E engine. It describes:
1) Disconnecting the breather hose and removing nuts and washers to take off the valve cover, gasket and seal.
2) Inspecting the valve cover, gasket surfaces, and replacing worn parts before reinstallation.
3) Reinstalling the valve cover using a new gasket and seal, and reconnecting the breather hose. Tightening the nuts in a sequence is specified.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054B engine, including:
- Removing and installing the rocker arm and shaft, which involves installing new pushrods and oil seals and adjusting valve lash.
- Removing the cylinder head, which requires removing fuel injectors, exhaust manifolds, temperature regulators, rocker arms, and pushrods before loosening bolts and lifting the head off.
- Installing the cylinder head, which involves cleaning surfaces, installing a new gasket, torquing bolts in a specific sequence, and adjusting valve lash.
- Removing and installing the valve lifters using magnets to manipulate the small parts
The document provides instructions for removing and installing a camshaft on a Caterpillar 3054B engine. Key steps include:
1. Removing related components like the rocker shaft and pushrods.
2. Turning the engine upside down and removing the camshaft thrust washer and camshaft.
3. Carefully installing the camshaft, thrust washer, and related components like the rocker shaft and pushrods, taking care not to damage lobes or bearings.
This document provides assembly instructions for components of a TH103 Telehandler 3PN transmission. It includes procedures for assembling the drum assembly for the forward high clutch, the forward high and reverse idler shaft assembly, the output shaft and third clutch assembly, and the reversing clutch assembly. The steps include cleaning parts, heating and installing bearings, installing seals and springs, and securing components with retaining rings. Tools needed include retaining ring pliers, a compressor, and a driver.
This document provides instructions for removing and installing various components of a Caterpillar 3054 engine, including the valve cover, rocker shaft, pushrods, and cylinder head. The removal and installation procedures describe loosening specific bolts and nuts in a particular sequence, removing gaskets and seals, and ensuring proper alignment of components during reassembly.
This document provides instructions for removing and installing the valve mechanism cover, rocker shaft, and pushrods on a Caterpillar 3054 engine. Key steps include removing the valve cover nuts and gasket, removing the rocker shaft nuts and brackets to take off the assembly, and installing new seals before reinstalling the removed components in reverse order and tightening to the specified torques.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the cylinder head, rocker shaft and pushrods, lifter group, and camshaft. The procedures describe removing parts, cleaning them, installing new seals or lubricating components with oil, and tightening fasteners to the specified torques. Special tools may be required for some steps.
This document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
- Removing and installing the valve mechanism cover and seal.
- Removing and installing the valve cover base and seal.
- Disassembling and assembling the rocker arm components and installing the rocker arm and shaft.
The procedures describe cleaning parts, applying sealant, tightening bolts in a specific sequence, and adjusting valve lash clearance after installing components. Safety notices are included to prevent injury from spring-loaded parts.
This document provides instructions for disassembling and assembling the torque divider of a D6G2 track-type tractor. It describes removing over 30 individual components in a specific order, including gears, seals, bearings, and housing pieces. Proper tools are required for pressing, pulling, and installing each part. Precise measurements must be taken during assembly to ensure correct clearance between components. The process is detailed to correctly separate and rebuild each component of the torque divider.
This document provides the disassembly and assembly procedures for the piston pump steering system on a D5R2 track-type tractor. It details 39 steps to disassemble the system and 36 steps to reassemble it, removing and installing various gaskets, seals, springs, valves, and housings. Precautions are provided to prevent injury from parts under pressure. Detailed illustrations accompany each step.
This document provides instructions for removing and installing various components of a 3126B engine for a Caterpillar D5N track-type tractor, including the camshaft, camshaft gear, camshaft bearings, engine oil pan, and piston cooling jets. The procedures describe draining fluids, noting part orientations, cleaning surfaces, and tightening bolts to specified torques. Tools required are also listed for some components.
This document provides assembly instructions for the piston pump on the left side of a D5K XL track-type tractor. It details 40 steps for installing various components like springs, seals, valves, plates, and housing pieces. Special tools are listed and safety precautions are provided for parts under spring pressure. The instructions include determining the correct shim thickness using measuring tools and calculations.
This document provides instructions for removing the cylinder head from a D4K2 XL track-type tractor with a C4.4 engine. It describes disconnecting various components attached to the cylinder head like sensors, tubes, and wiring harnesses. It specifies draining the coolant and loosening the cylinder head bolts in the correct sequence before using a lifting device to remove the cylinder head from the engine block. Proper care is advised to prevent damage to the cylinder head during removal.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar D4K2 XL track-type tractor powered by a C4.4 engine. The procedure involves removing bolts and brackets to access the cover, then removing and installing a new gasket before reinstalling the cover and related components. Separate sections provide details on disassembling and assembling the rocker shaft and related parts.
Caterpillar Cat CB564D Vibratory Compactor (Prefix D4M) Service Repair Manual...ting1499041267
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054C engine. The flywheel housing must first be supported with lifting equipment as it weighs approximately 39 kg. Setscrews securing the housing must be removed, and the housing can then be lifted off while tapping it with a soft hammer if needed. Cleaning and inspection steps are described before reinstalling the housing using setscrews, ensuring proper torque is applied.
This document provides instructions for removing and installing the front gear group of a C15 Industrial Engine N5F. Key steps include removing the front housing, camshaft gear, and various gears and plates. Installation involves cleaning parts, installing new seals if needed, and reassembling the gear group with proper torque specifications while maintaining timing marks. Proper cleaning and sealing is emphasized to prevent contamination.
This document provides instructions for removing and installing various components on a C13 Industrial Engine N3F, including:
- Air Inlet Elbow - removal and installation procedures involving removing hoses, fittings, sensors and the elbow itself.
- Inlet and Exhaust Valve Springs - procedures for removing and installing valve springs one cylinder at a time to prevent valves from falling into the cylinder.
- Inlet and Exhaust Valves - removal and installation of valves, seals, springs and related components.
- Inlet and Exhaust Valve Guides - removing and installing valve guides and seals using various tools.
- Inlet and Exhaust Valve Seat Inserts - extracting and
The document provides instructions for disassembling and assembling various components of an Industrial C13 engine, including the front cover, front housing, gear group, rocker shaft, and accessory drive. The steps describe removing and installing parts like bolts, gears, covers, and shafts. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a fuel injector from an industrial engine. It describes required tools, safety notices, and step-by-step procedures for removing the fuel injection lines, disconnecting electrical connectors, and removing the fuel injector. Instructions are also given for installing a new fuel injector, reconnecting lines and connectors, and priming the fuel system.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
1. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Governor
SMCS - 1264-15; 1264-16
Disassemble Governor
start by:
a) separation of governor from fuel injection pump housing
1. Remove shaft (2). Remove pin (1) from shaft.
2. Remove pins (3) from the flyweights. Remove flyweights (4).
3. Remove ring, races (6) and bearing from the riser (follower) (5).
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2. 4. Remove cover (7) and spring (8) from governor housing.
NOTE: There is force on the cover from the spring.
5. Remove seal (9) from cover.
6. Remove cover (10) for the low and high idle adjustment.
7. Remove locknut and screw (13) for the high idle adjustment.
8. Remove bolt (15) and washers for the low idle adjustment.
9. Remove spring (16) and guide.
10. Remove pin (14) and plate (11).
11. Remove shaft (12) from the housing.
12. Remove pin (18) and two spacers (17) from shaft.
NOTE: Earlier fuel systems have a ball in place of spacers (17) and pin (18).
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3. 13. Remove shaft (19) from the governor housing.
14. Remove washer (20) and levers (21) and (22) from governor housing.
15. Remove cover (23) from governor housing.
16. Remove seal (25) and bearing.
17. Remove seals (24) and (26) from governor housing.
Assemble Governor
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4. 1. Install bearing and seal in the housing with tool (A). The lip of the seal must be toward the
bearing.
2. Install seal (1) in housing with tool (A). The lip of seal must be toward inside of housing.
3. Install seal (2) in housing with tooling (B). The lip of seal must be toward the inside of housing.
4. Install shaft (3) in the housing.
5. Install plates (4), spacers (8) and pin (7) on shaft.
6. Install shaft (5) in housing and through washer (9) and levers (6).
7. Install pin (11) in holes of the plates.
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5. 8. Install screw (10) and locknut for high idle adjustment.
9. Install spring (13) and guide.
10. Install bolts (12) and washer for low idle adjustment.
NOTICE
After the fuel injection pump housing and governor have been installed
on the engine, make an adjustment for the high and low idle. See
GOVERNOR ADJUSTMENT as shown in TESTING AND
ADJUSTING.
11. Push plate and pin (11) over toward the bolt (12) and tighten the bolt.
12. Install seal in cover with tooling (B). The lip of seal must be toward the inside.
13. Install spring (15) in the cover. Install cover (14) on housing.
NOTICE
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6. The spring (15) must be installed with the end of spring as shown.
14. Install cover (16) for the idle adjustment screws.
15. Install bearing (19) between the races (18) on riser (follower) (17). Install ring (20) that holds
the washers on the riser (follower).
16. Install pin in shaft (23).
17. Install flyweights (22) and pin (21).
18. Install shaft (23) in the flyweight assembly.
end by:
a) connection of governor to fuel injection pump housing.
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7. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Fuel Transfer Pump
SMCS - 1256-11; 1256-12
Remove Fuel Transfer Pump
start by:
a) remove fuel injection pump housing and governor
1. Install the fuel injection pump housing on tool (A).
NOTE: The fuel filter does not have to be removed to remove the fuel transfer pump.
2. Install timing pin (1) to keep the injection pump camshaft from turning during disassembly and
assembly.
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8. 3. Install bolt (B) in the threads of sleeve (3). Tighten the bolt until the sleeve can be removed.
NOTICE
Do not hit on the bolt or sleeve. This will cause damage to the unit.
4. Remove four bolts (4) that hold the pump body to the housing.
5. Remove body (2) from the housing.
6. Remove idler gear (6) from the pump body.
7. Remove O-ring seal (5) and the two lip-type seals from the body.
8. Remove drive gear (8) from the shaft.
9. Remove key (7) from the shaft.
Install Fuel Transfer Pump
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9. 1. Install the inner seal in the body with tool (A). The lip of the seal must be toward the pump
gears.
2. Install the outer seal in the body with tool (B). The lip of the seal must be toward the outside.
NOTICE
Always be careful not to scratch or cause damage to the machined
surface of the pump body.
3. Install O-ring seal (2) and idler gear (1) on the body.
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10. 4. Install the key and drive gear (3) on the shaft.
5. Install body (4) on the housing.
6. Install the bolts that hold the body to the housing.
7. Put sleeve (5) in position on the camshaft.
NOTE: Timing pin (6) must be in position as shown to keep the camshaft from turning during
assembly.
8. Install the sleeve on the camshaft with tool (C).
NOTICE
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11. Do not hit the sleeve with a hammer to install it. This will put end force
on the camshaft and cause damage to the other components in the
pump housing.
9. The end clearance of the camshaft must be .023 ± .018 in. (0.58 ± 0.46 mm) after sleeve (5) is
installed.
end by:
a) install fuel injection pump housing and governor.
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12. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Fuel Check Valve And Bypass Valve
SMCS - 1256-11; 1256-12
Remove Fuel Check Valve And Bypass Valve
NOTICE
Clean the outer surface of the fuel injection pump housing and
governor before removal of the fuel check valve and bypass valve.
1. Remove fuel filter base (1). Remove the bolts that hold cover (2) in position. Remove the cover.
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13. 2. Remove check valve (3).
3. Remove spring (4) and the bypass valve.
Install Fuel Check Valve And Bypass Valve
1. Install check valve (1) in the fuel injection pump housing. Make sure the check valve is
installed evenly in the fuel injection pump housing.
NOTE: Do not install a check valve that is bent.
2. Install bypass valve (3) and spring (2) in the fuel injection pump housing.
3. Put the cover in position on the fuel injection pump housing. Make sure the spring on the
bypass valve is in the cover. Install the nine bolts that hold the cover in position.
4. Install the fuel filter base.
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14. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Fuel Injection Pumps
SMCS - 1251-12; 1251-15; 1251-16; 1251-11
Remove Fuel Injection Pumps
NOTICE
Before any service work is to be done on the fuel system the outer
surface of the injection pump housing must be clean.
1. Remove cover assembly (1) from the pump housing. Remove the spring for the bypass valve.
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15. 2. Loosen bushing (2) from the pump housing with tool (A).
NOTE: Do not loosen screws (3) when the pumps are removed or installed. If the levers are
moved, the fuel pump adjustment will be changed.
3. Remove the fuel injection pump from the pump housing. The sleeve on the plunger will slide
off the lever as the pump is removed.
Install Fuel Injection Pumps
1. Put fuel injection pump (1) in the bore of the pump housing.
2. Sleeve (2) must be engaged with lever (3) when installed correctly.
NOTICE
If the levers (3) have been moved on the shaft, fuel pump adjustment
must be made. See TESTING AND ADJUSTING.
3. Tighten the bushing with tool (A) to a torque of 70 ± 5 lb.ft. (95 ± 7 N·m).
4. Put the spring and bypass valve in place. Install the cover assembly on the pump housing. Be
sure spring (4) is in position in the cover.
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16. Disassemble Fuel Injection Pumps
start by:
a) remove fuel injection pumps
1. Remove bushing (1) and seal (7) from bonnet (2).
2. Remove ring (4) from the bonnet and barrel (9). Remove check valve (3) and spring (8) from
the bonnet.
3. Remove spring (10) and washer (5). Remove plunger (11) and sleeve (6).
NOTE: Keep the plunger and sleeve with their respective barrel for installation. Do not use
plungers, sleeves or barrels with other plungers, sleeves or barrels.
Assemble Fuel Injection Pumps
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17. 1. Install sleeve (4), plunger (5), spring (2) and washer (3) on barrel (1).
NOTICE
Make sure the sleeve is installed with the thin edge up.
NOTE: Be sure the sleeve and plunger are installed in their original barrel. Make sure the large
hole in the plunger is up.
2. Install the check valve and spring in the bonnet. Connect the barrel and bonnet and install the
ring. Install the seal and bushing on the bonnet.
end by:
a) install fuel injection pumps
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18. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Hood, Muffler And Precleaner Assembly
SMCS - 1055-12; 1055-11; 1062; 7251
Remove Hood, Muffler And Precleaner Assembly
1. Remove the right side guard (3). Remove the left side guard.
2. Loosen the clamp on muffler (2) under the hood. Remove muffler (2).
3. Remove precleaner (1).
4. Fasten a hoist to hood (4). Remove twelve bolts and washers and remove hood (4). Weight of
the hood is 140 lb. (63 kg).
Install Hood, Muffler And Precleaner Assembly
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19. 1. Fasten a hoist to hood (1) and put it in position on the machine. Install the twelve bolts and
washers that hold the hood in place.
2. Put the muffler (2) in position and tighten the clamp that holds it.
3. Install precleaner (3).
4. Install the right side guard (4) and the left side guard.
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20. Product: TRACK LOADER
Model: 977K TRACK LOADER 48J
Configuration: 977L TRAXCAVATOR 48J01059-02010 (MACHINE)
Disassembly and Assembly
3306 VEHICULAR ENGINE FOR 977L TRACK-TYPE LOADER
Media Number -SENR7773-00 Publication Date -01/03/1978 Date Updated -12/10/2001
Alternator
SMCS - 1405-12; 1405-11
Remove Alternator
NOTE: The radiator guard is removed from the machine for better photo illustration for the
removal of the alternator.
1. Remove the two right side engine guards.
2. Put identification on wires (3) and disconnect the wires from the alternator.
3. Loosen bolt (1) and bolt (4) to release the tension on the vee belts (2). Remove the vee belts
from the pulley on the alternator.
4. Remove bolt (1) and bolt (4) and remove the alternator (5).
5. Remove the nut that holds the pulley (6) to the alternator. Remove the pulley.
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21. Install Alternator
1. Put pulley (1) in position on the alternator. Install the nut that holds it. Tighten the nut to a
torque of 75 ± 5 lb.ft. (100 ± 7 N·m).
2. Put alternator (5) in position on the bracket. Install bolt (2) and bolt (3) to hold it. Put the vee
belts (4) in position on the pulley.
3. Connect the wires (6) to the alternator. Make sure the wires are in correct positions.
4. Install the two right side engine guards.
5. Make an adjustment to the tension on the vee belts. See FAN AND ALTERNATOR BELTS in
LUBRICATION AND MAINTENANCE GUIDE.
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