This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air intake to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to repair or replace parts while maintaining proper installation and alignment of components.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...uujfjjskkdme
This document provides installation instructions for auxiliary control valves on a 320C excavator in 3 steps:
1. Install the F1 and F4 auxiliary control valves together using existing mount bolts and connect hoses and electrical connections.
2. Connect pilot lines, electrical connectors, and tubes to both control valves and install panels and supports.
3. Install five pilot lines and covers to complete the installation.
Caterpillar cat 322 l track excavator (prefix 7wl) service repair manual (7wl...ujjdfjkskdme
This document provides instructions for servicing the final drive sprockets and travel brake valves on a 322-A excavator. It describes how to remove and install the final drive sprockets using lifting tools, cleaning surfaces, applying thread lock and tightening bolts. It also describes releasing hydraulic pressure, removing the travel brake valve cover, disconnecting pipes, removing the valve, cleaning parts, checking seals, and reinstalling the valve. Detailed steps are provided for disassembling and assembling the travel brake valve.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjkskedmme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components, providing details on cleaning, lubricating and torque specifications. Precise assembly is needed to properly rebuild the front axle.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315C wheeled excavator. It lists 42 steps to disassemble the pump by removing components like valves, pistons, springs, seals and bearings. It then lists 22 steps for reassembling the pump by reversing the disassembly steps and ensuring proper installation of components and use of tools. Precautions are provided around cleaning components and marking parts for orientation during reassembly to prevent damage and mixing of parts.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, gears, plates and installing them in reverse order.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves and seals and installing them in reverse order.
- Removing and installing the steering neutralizer valve, which involves disconnecting hydraulic lines and removing mounting bolts.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to repair or replace parts while maintaining proper installation and alignment of components.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...uujfjjskkdme
This document provides installation instructions for auxiliary control valves on a 320C excavator in 3 steps:
1. Install the F1 and F4 auxiliary control valves together using existing mount bolts and connect hoses and electrical connections.
2. Connect pilot lines, electrical connectors, and tubes to both control valves and install panels and supports.
3. Install five pilot lines and covers to complete the installation.
Caterpillar cat 322 l track excavator (prefix 7wl) service repair manual (7wl...ujjdfjkskdme
This document provides instructions for servicing the final drive sprockets and travel brake valves on a 322-A excavator. It describes how to remove and install the final drive sprockets using lifting tools, cleaning surfaces, applying thread lock and tightening bolts. It also describes releasing hydraulic pressure, removing the travel brake valve cover, disconnecting pipes, removing the valve, cleaning parts, checking seals, and reinstalling the valve. Detailed steps are provided for disassembling and assembling the travel brake valve.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjkskedmme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components, providing details on cleaning, lubricating and torque specifications. Precise assembly is needed to properly rebuild the front axle.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315C wheeled excavator. It lists 42 steps to disassemble the pump by removing components like valves, pistons, springs, seals and bearings. It then lists 22 steps for reassembling the pump by reversing the disassembly steps and ensuring proper installation of components and use of tools. Precautions are provided around cleaning components and marking parts for orientation during reassembly to prevent damage and mixing of parts.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, gears, plates and installing them in reverse order.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves and seals and installing them in reverse order.
- Removing and installing the steering neutralizer valve, which involves disconnecting hydraulic lines and removing mounting bolts.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 120 h motor grader (prefix 6tm) service repair manual (6tm000...fusjefjkskem
This document provides instructions for removing and installing an implement hydraulic pump on a 120H motor grader. It describes 15 steps to remove the pump, which include draining the hydraulic system, removing mounting hardware, guards, valves and hoses. It then describes 53 steps to disassemble and assemble the pump including removing pistons, springs, bearings and sealing components. Proper torque specifications are provided for reinstallation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat m315 c wheeled excavator (prefix h2b) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling the piston pump of a M315C wheeled excavator. It describes removing 31 individual parts from the pump in a specific sequence, including the servo valve, charge pump, gears, head, relief valves, pistons, barrel assembly, swashplate assembly, and other components. Cleanliness is important during disassembly to prevent dirt from entering the internal mechanisms. Personal injury can result from hydraulic pressure still remaining in the system, so precautions must be taken.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to provide technicians with step-by-step guidance for servicing and repairing parts of the fuel system.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...wenxian17880
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...xiapokang564341
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...hvy7sbkw8e
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It describes removing and installing each part in 3 sentences or less, noting key steps like using specific tools, installing parts in their original positions, and ensuring proper orientation of seals and other components.
This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It lists the specific parts to remove and install for each component, and the order and important notes for the process. Disassembly generally involves removing covers, seals, springs, pins, and internal parts. Reassembly follows the reverse order and notes proper orientation of parts.
This document provides instructions for disassembling and assembling various components of a 977K Track Loader engine, including the governor, fuel transfer pump, fuel check valve, fuel injection pumps, and hood/muffler/precleaner assembly. It describes removing and installing each part in 3 sentences or less per component, identifying start and end steps and noting important details like installation order and specific tools required.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and reassembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
4) Taking out and putting in the fuel injection pumps.
5) Taking apart and rebuilding the fuel injection pumps.
1. The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including the governor, fuel injection pumps, fuel check valve, and bypass valve.
2. Steps are provided to separate the governor from the fuel injection pump housing, disassemble the governor, remove and install the fuel check valve and bypass valve, remove and install the fuel injection pumps, and disassemble and assemble the fuel injection pumps.
3. Cleaning procedures and special notes are included throughout to ensure correct assembly.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and assembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
The instructions are presented in a step-by-step format with pictures to aid in the process. Proper installation of parts is emphasized to ensure correct engine operation.
This document provides instructions for disassembling and assembling various components of a 977K Track Loader, including the fuel injection pump housing, governor, and engine. The summary is:
1) The fuel injection pump housing and governor must be removed to access internal components. This involves disconnecting lines, removing mounts, and using tools to ensure the engine is in the correct position.
2) Disassembling the governor housing separates components like springs, pins, and flyweights. The fuel injection pump housing is also disassembled to remove the camshaft and internal levers.
3) Reassembly requires installing components in reverse order, ensuring correct positioning, and using new seals and bolts as specified
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 120 h motor grader (prefix 6tm) service repair manual (6tm000...fusjefjkskem
This document provides instructions for removing and installing an implement hydraulic pump on a 120H motor grader. It describes 15 steps to remove the pump, which include draining the hydraulic system, removing mounting hardware, guards, valves and hoses. It then describes 53 steps to disassemble and assemble the pump including removing pistons, springs, bearings and sealing components. Proper torque specifications are provided for reinstallation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat m315 c wheeled excavator (prefix h2b) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling the piston pump of a M315C wheeled excavator. It describes removing 31 individual parts from the pump in a specific sequence, including the servo valve, charge pump, gears, head, relief valves, pistons, barrel assembly, swashplate assembly, and other components. Cleanliness is important during disassembly to prevent dirt from entering the internal mechanisms. Personal injury can result from hydraulic pressure still remaining in the system, so precautions must be taken.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for disassembling and assembling components of the fuel injection system for a 3406 vehicular engine used in 245 excavators. The document describes how to disassemble and assemble the fuel injection pump housing by removing pumps, gears, and other internal components. It also provides instructions for removing and installing the inlet manifold, aftercooler, and related components. The purpose is to provide technicians with step-by-step guidance for servicing and repairing parts of the fuel system.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
This document provides instructions for disassembling and assembling components of a 245 Excavator's 3406 vehicular engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in reverse order.
- Removing the inlet manifold by disconnecting air and fuel lines and removing mounting bolts, and installing it by reversing the removal steps.
- Removing the aftercooler by disconnecting hoses and pipes, removing mounting bolts, and extracting components like the core, housing pieces, and elbows.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...wenxian17880
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...xiapokang564341
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...hvy7sbkw8e
The document provides instructions for disassembling and assembling components of a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components.
- Removing and installing the inlet manifold (precombustion chamber), which requires disconnecting air lines and removing mounting bolts.
- Removing and installing the aftercooler (direct injection), which involves draining coolant, removing mounting bolts, elbows, and the aftercooler core. Reassembly requires replacing seals and mounting all components back into the housing.
This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It describes removing and installing each part in 3 sentences or less, noting key steps like using specific tools, installing parts in their original positions, and ensuring proper orientation of seals and other components.
This document provides instructions for disassembling and assembling various components of a Caterpillar 3306 vehicular engine, including the governor, fuel transfer pump, fuel check valve, bypass valve, fuel injection pumps, and hood/muffler/precleaner assembly. It lists the specific parts to remove and install for each component, and the order and important notes for the process. Disassembly generally involves removing covers, seals, springs, pins, and internal parts. Reassembly follows the reverse order and notes proper orientation of parts.
This document provides instructions for disassembling and assembling various components of a 977K Track Loader engine, including the governor, fuel transfer pump, fuel check valve, fuel injection pumps, and hood/muffler/precleaner assembly. It describes removing and installing each part in 3 sentences or less per component, identifying start and end steps and noting important details like installation order and specific tools required.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
This document provides instructions for disassembling and assembling various components of a 977K track loader, including the fuel injection pump housing, governor, and engine. The instructions include removing and installing over 50 individual parts in a specific sequence, noting identification numbers, lubrication, and torque specifications where relevant. Key steps include separating the governor from the fuel injection pump housing, removing the fuel injection pumps, camshaft and other internal parts, and correctly reinstalling them while aligning pins, levers and shafts.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and reassembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
4) Taking out and putting in the fuel injection pumps.
5) Taking apart and rebuilding the fuel injection pumps.
1. The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including the governor, fuel injection pumps, fuel check valve, and bypass valve.
2. Steps are provided to separate the governor from the fuel injection pump housing, disassemble the governor, remove and install the fuel check valve and bypass valve, remove and install the fuel injection pumps, and disassemble and assemble the fuel injection pumps.
3. Cleaning procedures and special notes are included throughout to ensure correct assembly.
The document provides instructions for disassembling and assembling various components of a 955K track loader engine, including:
1) Separating and reconnecting the governor from the fuel injection pump housing.
2) Disassembling and assembling the governor.
3) Removing and installing the fuel check valve and bypass valve.
The instructions are presented in a step-by-step format with pictures to aid in the process. Proper installation of parts is emphasized to ensure correct engine operation.
This document provides instructions for disassembling and assembling various components of a 977K Track Loader, including the fuel injection pump housing, governor, and engine. The summary is:
1) The fuel injection pump housing and governor must be removed to access internal components. This involves disconnecting lines, removing mounts, and using tools to ensure the engine is in the correct position.
2) Disassembling the governor housing separates components like springs, pins, and flyweights. The fuel injection pump housing is also disassembled to remove the camshaft and internal levers.
3) Reassembly requires installing components in reverse order, ensuring correct positioning, and using new seals and bolts as specified
This document provides instructions for disassembling and assembling various components of a 977K Track Loader, including the fuel injection pump housing, governor, and engine. The summary is:
1) The fuel injection pump housing and governor must be removed to access internal components. This involves disconnecting lines, removing mounts, and using tools to ensure the engine is in the correct position.
2) Disassembly of the governor involves removing springs, seals, pins, and other small parts. The fuel injection pump housing is disassembled by removing the camshaft, lifters, and control shaft.
3) Reassembly follows the reverse order, taking care to install parts correctly and apply new seals, bol
This document provides instructions for disassembling and assembling various components of a 977K Track Loader, including the fuel injection pump housing, governor, and engine. The summary is:
1) The fuel injection pump housing and governor must be removed to access internal components. This involves disconnecting lines, removing mounts, and using tools to ensure the engine is in the correct position.
2) Disassembling the governor housing separates components like springs, pins, and flyweights. The fuel injection pump housing is also disassembled to remove the camshaft and internal levers.
3) Reassembly requires precisely positioning each part and uses new seals, bolts and tools to apply torque. The process
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for removing each part and reinstalling them in the proper order.
3) Precautions are outlined, such as ensuring parts are kept with their respective barrels during disassembly and reinstallation.
This document provides instructions for disassembling and assembling components of a fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for disassembling and assembling the governor, fuel check valve and bypass valve, and fuel injection pumps.
3) Instructions are also given for removing and installing the fuel transfer pump.
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This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM and H6-H7XM-12EC lift trucks.
Hyster k019 (h16 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and tire sizes. Torque specifications are also provided for components like transmissions, differentials, brakes, steering systems and wheels.
Hyster l006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and removing mounting hardware
Hyster n006 (h6.0 ft) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications including battery, alternator, and spark plug details
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, including draining fluids and disconnecting brake lines
The document contains detailed technical information for servicing various components of Hyster lift trucks.
Hyster n006 (h7.0 fts6) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models ranging from 7,007 to 8,775 kg
- Tire sizes, fuel capacities, fluid capacities, and specifications for engines, transmissions, hydraulics, and other components
- Procedures for removing a drive axle which include draining fluids, removing mounting hardware, and disassembling related systems
Hyster n006 (h8.0 fts6) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models ranging from 7,007 to 8,775 kg
- Tire sizes, fuel capacities, fluid capacities, and specifications for engines, transmissions, hydraulics, and other components
- Procedures for removing a drive axle which include draining fluids, removing mounting hardware, and disassembling related systems
Hyster p177 (h3.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and repair information for Hyster lift trucks. It includes lifting capacities, counterweight weights, tire sizes, fuel and fluid capacities, and electrical specifications for various Hyster truck models. It also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster p177 (h3.5 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster p177 (h2.5 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster k019 (h7 xm 12ec europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM and H6-H7XM-12EC lift trucks.
Hyster k019 (h6 xm 12ec europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and torque specifications for components. Mast speeds and tire sizes are also provided for different lift truck models.
Hyster k007 (h12 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
- Counterweight weights ranging from 2900 kg to 7050 kg for various models.
- Basic truck weights ranging from 9,400 kg to 15,400 kg depending on options and model.
- Engine specifications for Cummins QSB4.5 and QSB6.7 engines including bore, stroke, oil pressure, governed speed, and more.
- Capacities for engine oil, cooling system, hydraulic tank, transmission, fuel tank, and more.
Hyster k007 (h10 xms 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
1) Counterweight weights ranging from 2900 kg to 7050 kg depending on the lift truck model.
2) Basic truck weights ranging from 9400 kg to 15,400 kg depending on options and tire type.
3) Engine specifications including displacement, compression ratio, oil pressure, and weight for Cummins QSB4.5 and QSB6.7 engines.
4) Capacities for engine oil, cooling system, hydraulic tank, transmission, drive axle, and fuel tank.
Hyster k007 (h10 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
1) Counterweight weights ranging from 2900 kg to 7050 kg depending on the lift truck model.
2) Basic truck weights ranging from 9400 kg to 15,400 kg depending on options and tire type.
3) Engine specifications including displacement, compression ratio, oil pressure, and weight for Cummins QSB4.5 and QSB6.7 engines.
4) Capacities for engine oil, cooling system, hydraulic tank, transmission, drive axle, and fuel tank.
Hyster k007 (h9 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
- Counterweight weights ranging from 2900 kg to 7050 kg for various models.
- Basic truck weights ranging from 9,400 kg to 15,400 kg depending on options and model.
- Engine specifications for Cummins QSB4.5 and QSB6.7 engines including bore, stroke, oil pressure, governed speed, and more.
- Capacities for engine oil, cooling system, hydraulic tank, transmission, fuel tank, and more.
Hyster k007 (h8 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
1) Counterweight weights ranging from 2900 kg to 7050 kg depending on the lift truck model.
2) Basic truck weights ranging from 9400 kg to 15,400 kg depending on options and tire type.
3) Engine specifications including displacement, compression ratio, oil pressure, and weight for Cummins QSB4.5 and QSB6.7 engines.
4) Capacities for engine oil, cooling system, hydraulic tank, transmission, drive axle, and fuel tank.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Fuel Injection Pump Housing
SMCS - 1253-15; 1253-16
Disassemble Fuel Injection Pump Housing
start by:
a) separation of governor from fuel injection pump housing
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3. 1. Remove protection caps and felt washers (1) from pumps.
2. Use wrench (A) to remove the bushings (2) that hold fuel injection pumps into housing.
Remove the seals (3).
3. Use extractor (B) to remove pumps from the pump housing.
NOTE: Fuel injection pumps for direct injection and precombustion chamber engines are similar.
See Illustration A96047X1 on Page 38.
4. Remove the bonnet (4), ring (5), spring (6), and check valve (7) from barrel (8).
5. Remove the plunger assembly (11), washer (10), and spring (9) from barrel.
NOTICE
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4. Be careful not to cause damage to plunger assemblies. Keep same
cylinder pump and plunger together, the plunger from one pump
cannot be installed in another pump.
6. Remove the rack (12) from the housing.
7. Remove the spacers (13) and the lifters (14) from the housing.
NOTE: Keep the spacers and lifters together with identification as to their location in the pump
housing.
8. Remove two bolts (16), lock, and two sleeves from the gear assembly.
9. Remove the gear assembly (15) from camshaft.
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5. 10. Remove two bolts, plate (17), and spacer that hold camshaft in position in pump housing.
11. Remove the camshaft from the pump housing.
12. Use tool group (C) to remove the camshaft bearings from the pump housing.
13. Remove the bearings for fuel rack from the pump housing.
Assemble Fuel Injection Pump Housing
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6. 1. Use tool group (C) to install the camshaft bearings in fuel injection pump housing. Install
bearing in governor end of housing so oil hole in bearing is in alignment with oil hole in housing.
2. Use tooling (F) to install bearing with a groove for the rack.
3. Use tooling (E) to install the other bearing for the rack.
4. Put clean engine oil on the camshaft. Install the camshaft in the pump housing.
5. Install the spacer, plate (1), and two bolts that hold camshaft in place in pump housing.
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7. 6. Put the gear assembly (2) in position on end of camshaft. Be sure the rod (3) is in the groove of
camshaft.
7. Install the sleeves (4), lock, and two bolts on the gear assembly.
8. Install the spacers (5) with their respective lifters (6) in pump housing. If new lifters and/or
pumps are to be installed, make adjustment of fuel pump timing dimension. See SETTING THE
INJECTION PUMP TIMING DIMENSION: OFF ENGINE in 3406 VEHICLE ENGINE,
TESTING AND ADJUSTING.
9. Install the rack (7) in the pump housing.
10. Assemble the fuel injection pumps as follows:
a) Put clean fuel on all parts.
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8. b) Install spring, washers, and plunger in the barrel.
c) Install the spring, check valve, bonnet, and ring on the barrel.
NOTICE
The plunger from one pump can not be installed in another pump. Do
not install the pumps until rack (7) is in center position (centered).
11. Use pointer group (D) to put rack (7) in center position. Push the rack into pointer (D) to get
the center position.
NOTE: The rack will be extended .156 in. (3.963 mm) from the end of pump housing (opposite
the governor) when rack is in center position.
12. Install fuel injection pumps with extractor (B). Turn the camshaft until lobe of camshaft is
down on pump to be installed. Look down the pump and make grooves in bonnet and barrel in
alignment with groove (slot) in the pump gear. The groove (slot) of gear must be in line with
center of these grooves. Put the pump so grooves are in alignment with guide pins in housing
bores. Install the pump in its respective bore in housing.
13. Install seal (8) and bushing (9). Put pressure by hand to extractor (B). Tighten bushing by hand
(finger tight only) until bushing is even with top of housing. If bushing can not be installed by
hand, remove bushing and pump. Make grooves in alignment and install again.
NOTICE
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9. Do not put force on bushings by installation with a wrench to make it
even with pump housing. Pump is not installed correctly if force has to
be used to install bushing.
14. Check the rack movement (travel) after each pump is installed. Total rack movement (travel)
must be .800 in. (20.32 mm). See INSTALLATION OF INJECTION PUMPS in 3406 VEHICLE
ENGINE, TESTING AND ADJUSTING.
15. Tighten the bushing with wrench (A) to a torque of 150 ± 10 lb.ft. (205 ± 14 N·m). Remove
wrench (A) and install felt seals and protection caps.
end by:
a) connection of governor to fuel injection pump housing.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Inlet Manifold (Precombustion Chamber)
SMCS - 1058-11; 1058-12
Remove Inlet Manifold (Precombustion Chamber)
1. Disconnect the air line from the precleaner to the muffler.
2. Loosen clamp (1). Move the precleaner up and clear of the elbow (4).
3. Remove bolts (2). Loosen clamp (3). Remove elbow (4).
4. Remove bolts (6) that hold the elbow to the inlet manifold.
5. Disconnect line (8) for the fuel ratio control.
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11. 6. Remove bolts (7) that hold the inlet manifold to the cylinder head.
7. Remove inlet manifold (5) and the gaskets.
Install Inlet Manifold (Precombustion Chamber)
1. Put the gaskets and inlet manifold (1) in position on the cylinder head. Install the bolts that hold
it.
2. Install the bolts that hold elbow (2) to the inlet manifold.
3. Connect line (3) for the fuel ratio control to the inlet manifold.
4. Put the elbow for the air cleaner inlet in position on the inlet manifold and air cleaner housing.
Install the bolts that hold the elbow to the inlet manifold. Tighten the clamp that holds it to the air
cleaner housing.
5. Put the precleaner in position on the elbow. Tighten the clamp that holds it.
6. Connect the air line from the precleaner to the muffler.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Aftercooler (Direct Injection)
SMCS - 1063-11; 1063-12
Remove Aftercooler (Direct Injection)
NOTE: Engine is removed from the machine for photo purposes only.
1. Remove the hood section over the aftercooler.
2. Drain the coolant to a level below the aftercooler.
3. Loosen clamp (1). Disconnect the hose from the precleaner.
4. Remove bolts (2) and spacers that hold the elbow to the aftercooler housing.
5. Loosen clamp (3). Remove elbow (4) and precleaner from the engine as a unit.
6. Remove bolts (5). Pull fuel filter base (6) and filter (7) clear of the aftercooler housing.
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13. 7. Remove bolt (9) and washer that hold the pipe in the turbocharger.
8. Remove bolts (12), nuts and washer. Remove cover (10) and tube from the aftercooler cover.
9. Remove pipe (11) and adapter (8) from the engine as a unit.
10. Remove bolts (13). Remove elbow (14) from the end of the aftercooler housing and the elbow.
11. Remove adapters (15) and (16) from the aftercooler core.
12. Remove bolts (17). Remove elbow (18) from the opposite end of the aftercooler housing.
13. Remove adapters (19) and (20) from the aftercooler core.
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14. 14. Remove bolts (22) that hold the cover to the housing. Remove cover (21).
15. Remove aftercooler core (23) from the housing.
16. Remove bolts (25) that hold the aftercooler housing to the cylinder head. Remove aftercooler
housing (24).
Install Aftercooler (Direct Injection)
1. Check all O-ring seals for wear or damage. If necessary, make a replacement. Put a small
amount of clean SAE 30 oil on the O-ring seals before assembly.
2. Install aftercooler housing (1) on the cylinder head.
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15. 3. Install gasket (3) on the housing. Install aftercooler core (2) in the housing.
4. Install gasket (5) on the aftercooler core. Install cover (4) on the housing.
5. Install adapters (6) and (7) in the aftercooler core.
6. Install elbow (8) on the housing and elbow.
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16. 7. Install adapters (9) and (10) on the other end of the aftercooler core.
8. Install elbow (11) on the housing and elbow.
9. Check O-ring seals (14) for wear or damage. If necessary, make a replacement. Put clean SAE
30 oil on the O-ring seals.
10. Put pipe (12) and adapter (13) in position on the turbocharger and aftercooler housing. Install
the bolt and washer in the turbocharger.
11. Put the cover and tube in position on the housing. Install the bolts, nuts and washer that hold
the adapter and cover to the aftercooler housing.
12. Put fuel filter base (15) and fuel filter (16) in position on the aftercooler cover. Install the bolts
and spacers that hold it.
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17. 13. Put elbow (19) and precleaner in position on the cover and hose (18). Install the bolts and
spacers that hold the elbow to the aftercooler cover. Tighten the clamp on hose (18).
14. Connect hose (17) to the precleaner. Tighten the clamp that holds it.
15. Install the hood section over the aftercooler.
16. Fill the cooling system with coolant to the correct level. See LUBRICATION AND
MAINTENANCE GUIDE.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Air Cleaner Housing
SMCS - 1051-11; 1051-12
Remove Air Cleaner Housing
1. Loosen the clamps (4). Slide the hose off of the air cleaner housing.
2. Loosen the two rods (1) and remove the cup. Remove the primary element (3).
3. Remove the nuts (5) and the two bolts. Remove the air cleaner housing (2) and the gasket.
Install Air Cleaner Housing
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19. 1. Put the gasket and air cleaner housing (1) in position on the pipe. Install the nuts and two bolts
that hold the housing.
2. Install the primary element in the housing. Put the cup in position on the housing. Tighten two
rods (2) that hold it.
3. Slide the hose (3) into position on the air cleaner housing. Tighten the clamps that hold it.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Water Temperature Regulator
SMCS - 1355-11; 1355-12
Remove Water Temperature Regulator
1. Drain the coolant from the cooling system to a level below the water temperature regulator.
2. Loosen the clamps that hold hose (1) to the housing for the water temperature regulator. Slide
the hose away from the housing.
3. Remove bolts (2) that hold elbow (3) to the housing for the water temperature regulator. Turn
elbow (3) away from the housing.
4. Remove bolts (4) that hold the housing for the water temperature regulator to the head.
5. Remove housing (5). Remove water temperature regulator (6). Remove the gasket from the
housing.
6. Remove the seal from the housing.
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22. Install Water Temperature Regulator
1. Install the seal in the water temperature regulator housing with tooling (A). Install the seal with
the lip away from the regulator.
2. Put clean engine oil on the lip of the seal. Install a new gasket on the housing.
3. Install the water temperature regulator in the housing.
4. Install water temperature regulator housing (2) on the cylinder head. Install the bolts that hold
it.
5. Turn the elbow into position on the housing. Install the bolts that hold it to the housing.
6. Install the hose (1) on the housing and tighten the clamps that hold it.
7. Fill the cooling system to the correct level.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00001-00470 (MACHINE)
Disassembly and Assembly
3406 VEHICULAR ENGINE FOR 245 EXCAVATORS
Media Number -SENR7338-01 Publication Date -01/06/1979 Date Updated -12/10/2001
Water Pump
SMCS - 1306-11; 1361-15; 1361-16; 1361-12
Remove Water Pump
start by:
a) remove engine oil cooler
1. Remove the clamps that hold breather tube (1) to the valve cover and the cylinder block.
Remove breather tube (1).
2. Remove the bolts that hold elbow (2) to the water temperature regulator housing. Remove
elbow (2).
3. Disconnect heater hose (4) from the water pump.
4. Loosen the clamps that hold hose (5) to the water pump. Slide hose (5) away from the pump.
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24. 5. See the illustration for the correct location of the bolts that hold the water pump to the timing
gear plate. The bolts that have identification (X) only must be removed to remove the water pump.
6. Remove water pump (3). Remove the gasket from the timing gear plate.
Install Water Pump
1. Put the water pump (1) and a new gasket in position on the timing gear plate. Install the bolts
(4) that hold it in position.
2. Put clean SAE 30 oil on the O-ring seals on elbow (2). Put elbow (2) in position on the water
pump. Install the bolts that hold it to the water temperature regulator housing.
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245 EXCAVATOR 95V00001-00470 (MACHINE)(UEG0866S - 00) - Documentation
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25. 3. Connect heater hose (5) to water pump.
4. Slide hose (6) into position on the water pump. Tighten the clamps that hold it.
5. Put breather tube (3) in position. Install the clamps that hold the breather tube to the valve cover
and cylinder block.
end by:
a) install engine oil cooler
Disassemble Water Pump
start by:
a) remove water pump
1. Remove bolts (1). Remove cover (2) from the water pump.
2. Remove O-ring seal (3) from the adapter.
3. Remove adapter (4) from the housing. Remove the O-ring seal from the outside diameter of the
adapter.
4. Remove bolt and retainer that hold the impeller on the shaft.
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245 EXCAVATOR 95V00001-00470 (MACHINE)(UEG0866S - 00) - Documentation
2019/10/11
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