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How Bell Energy can help you be a Sustainable and Profitable Organization

Bell Energy is an independent global consulting company established in 1988, specializing in the energy sector with over 800 projects worldwide. The company offers services in process conceptualization, safety engineering, asset integrity management, and environment and sustainability. Additionally, Bell Energy provides training, HSE risk management, equipment supply, and cyber security services to a range of clients in the oil and gas industries.

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Bell Energy Corporate Presentation Energy assurance for future generations C G Kulkarni Managing Director cgk@bell-energy.net
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Bell Energy Bell Energy is an independent global consulting company specialized in solving business challenges for the energy sector. The Company was set up in 1988 and established in early 2000 in the Middle East. Over 150 clients with 800 successful projects worldwide
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Business Lines Over 150 clients with 800 successful projects worldwide
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Value Added Services • Process Conceptualization • Asset Integrity Management • Trainings • HSE, Risk and Process Safety • Equipment Supply • Engineering Services • Cyber Security Services • Enterprise Risk Management • Risk Advisory Solutions • SAP based ERP and Business Intelligence Solutions • Software Development Over 150 clients with 800 successful projects worldwide
Process Conceptualization Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Bell Energy has strong appreciation of: • the total onshore and offshore hydrocarbon business value • chain from market analysis, • financial modelling, • technology selection, • site selection, • Approvals management, • greenfield plant configuration, • Existing plant optimizations through to development of the detailed project realization methodologies. The combination of strategic planning and extensive project execution capabilities differentiates Bell Energy as a regional market leader. Over 150 clients with 800 successful projects worldwide
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Bell Energy Services • Scope of Work Development and Validation • Onshore and Offshore Field Development Planning. • Concept and feasibility. • Master Planning. • Facilitated Workshops. • Risk Management and Value Engineering. • Process Consultancy. • Debottlenecking. • Production Optimization. • Facilities Performance Optimization. • Project Management Services. • Project Execution Planning. Over 150 clients with 800 successful projects worldwide
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Projects Completed • Preparation of scope of work for Major Greenfield Facilities, Debottlenecking, Capacity Optimization and Brownfield Modification Studies. • Sulphur Granulation Plant in Morocco • Mangalore Refinery and Petrochemicals (MRPL) • OMPL Refinery • Managed and executed Pre-FEED and FEED Projects. • Evaluated and recommended Gas Treating, Sulphur Recovery, NGL Technologies for Regional Operators. Over 150 clients with 800 successful projects worldwide
Trainings Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Trainings • Bell Energy provides specialized Classroom based / Site based trainings: • Process Safety and Risk Analysis • Piping Design and Engineering • Plant Equipment Design • Operational Excellence • Integrated Management System • HSE Management System • Operating Management System (as per International Oil & Gas Producers IOGP) • HAZOP / PHA • Quantitative Risk Analysis • Permit to Work System • Job Safety Analysis, Task Risk Assessment • Occupational Health and Industrial Hygiene • Train the Trainer certificates Over 150 clients with 800 successful projects worldwide
Asset Integrity Management Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Asset Integrity Services • Fitness for Service • Certification Services • Design Appraisals • Conformity Assessments • Residual Life Cycle Assessment • Life Extension Services • Identification of HSE and Business Critical Equipment and Systems • Well Integrity Management • Independent Verification Body • CFD Blast Load and Structural Analysis • Risk Based Inspection • Reliability entered Maintenance • Pressure System Safety Regulation Compliance • Recreation / Revamping of Platforms • Rig Start-up Audits • Condition Assessment • Pipeline Integrity Management
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Condition Assessment Program (CAP) Bell Energy has developed a condition assessment program which while providing opportunities to extend the life of the facility, minimizes the possibility of causality, oil spill, mechanical failure , claim liability and optimum performance. The Benefits of CAP are: • Safety • Reliability • Sustainability • Asset Value Enhancement
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Independent Verification Body (IVB) Phases: • Front End Engineering Design • Detailed Engineering • Procurement • Construction • Pre-commissioning & Commissioning • Operations Handover • Continued Operations 1. Review the process of selection of HSECES 2. Review of HSECES Performance Standards 3. Development of IVB Audit Plan 4. Development of Written Scheme of Examination 5. Review against Performance Standards 6. Design Review and Appraisal 6. HSECES Integrity Audit (People & Systems) 6. Statement of Suitability Steps:
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Oil and Gas OFFSHORE: • Well Head Platforms • Process Platforms • Jack up rigs • Submarine pipelines & Subsea cables • Single Point Mooring System • Floating Barge • Drilling Rigs • Floating Production & Processing Units • Accommodation Barge • Artificial Islands ONSHORE: • Cross Country Pipelines • Natural Gas Pipeline • Cathodic Protection • Pressure Vessels • Storage Tanks • Rotating Equipment • Heat Exchangers • Safety / Pressure Relief Valves • Process Piping
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Ports Buildings, Roads And Bridges • Jetty Structure and Cranes • Marine Structures • Ship Loaders and Uploaders • Conveying Systems • Bagging Machines • Airports • Bridges – RCC, Steel and Composite Structures • High Rise Buildings • Warehouses
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Power Automobile Industries • Gas Turbine Generator and Balance of Plant • Process and Utility Piping • Material Handling Equipment • Process Handling • Lifting Equipment
HSE, Risk and Process Safety Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety • Bell Energy has been assisting clients in the major hazard industries, government sectors, regulatory bodies and commercial sectors. • The company has substantial track record of working with leading Oil & Gas Companies regionally and internationally. • Bell Energy has a team of experts dedicated to offering modelling software and consultancy in safety engineering, computational fluid dynamics and related areas such as fire and explosion assessment, dispersion analysis, stress analysis and heat transfer. • Under the CFD service, Bell Energy provides both consultancy and software tools as value added service.
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • COMAH & HSEIA. • Formal Safety Studies. • Quantitative Risk Analysis. • Fire & Explosion Engineering. • Escape, Evacuation & Rescue Analysis. • PHA, HAZOP, SIL, LOPA. • Offshore Risk Analysis. • Explosion blast in semi-confined and confined spaces. The explosion may be single or multiple, simultaneous or otherwise. • Pollution discharge in process industries due to rupture or leaks in pressurized or nonpressurized equipment. • Combustion products due to fire in process industry. • Emergency Response Plan. • Process Safety Management (PSM). • HSE Management System. • Functional Safety Engineering. • Probabilistic Safety Assessment. • Emergency Systems Survivability Analysis. • Gaseous release from a pressurized storage tank or pipe. • Exact simulation of flow between building and chemical units. • Determination of fire zones, vessel failure studies. • Tank rupture and over-topping of tanks.
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • Environmental Impact Assessment (EIA). • Health, Safety and Environmental Impact Assessment (HSEIA). • Strategic Environmental Assessment. • Environmental Baseline Surveys and Monitoring. • Energy Audits and Management. • Sustainability and Green Building Science/ • Engineering including Estidama Support Services. • Indoor Air Quality. • Occupational Health and Hygiene. • Hazardous Material Surveys. • Quantitative Health Risk Assessments. • Sampling. • Noise Assessments. • Food Hygiene. • Toxicological Assessment. • Health and Safety Training. • Radiation Protection Analysis.
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • HAZID • HAZOP • Fire & Explosion Analysis • Fire Risk Analysis • Emergency Systems Survivability Analysis • Escape, Evacuation and Rescue Analysis • Quantitative Risk Analysis • SCE Performance Standards • Offshore Safety Case
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • HAZID Workshops • HAZOP Workshops • SIMOPs Workshops Installations: • Fixed Steel Jacket Platforms • Normally attended and unattended installations • Jackup rigs • Combined / SIMOPs • Drilling Units Objective: • Identify hazards at early stage Hazard Identification
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Hazards and Effects Register • MAH Register Features: • Swiss Cheese Model • Threats, Threat Controls • Escalation, Escalation Controls • Recovery Preparedness Measures • Safety Critical Activities and Tasks • Safety Management System Software Tools: • HAZOP Pro • HAZER – Live MAH register and Action Tracking management Hazards & Effects Register People Assets Environ- ment Repu- tation Severity 1. Negligible Slight injury or health effects Slight damage Slight effect Slight impact 2. Marginal Minor injury or health effects Minor damage Minor effect Minor impact 3. Critical Major injury or health effects Local damage Localised effect Consider- able impact 4. Severe Single fatality or permanent total disability Major damage Major effect National impact 5. Catastrophic Multiple fatalities or permanent total disabilities Extensive damage Inter- national impact Massive effect A B C D E Improbable 1 in 100,000 years Probability HIGH RISK LOW RISKLOW RISK MEDIUM RISK (ALARP) Remote 1 in 10,000 years Occasional 1 in 1000 years Probable 1 in 100 years Frequent 1 in 10 years
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Fire and Explosion Analysis • CFD Explosion Studies • CFD Dispersion Studies • Response (PFP, Blast Proofing) • Fire and Gas Mapping Features: • Releases of gas, vapour, liquid, two-phase - Topside or Subsea • Dispersion of gas, smoke • Jet and pool fires, flash fires, toxic clouds and explosions • Explosion exceedance Objective: • Barrier Identification • Performance Standards Step 2 – Fire, Explosion and Physical Effects Modeling
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Explosion Exceedance Curves • Blast Proofing requirements • Congestion / Confinement improvement schemes • F&G Mapping Installations: • Offshore Fixed Platforms • Drilling Rigs Tools: • GEXCON FLACS • OpenFOAM CFD Explosion and Physical Effects Modelling
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Structural Impact Criteria for Top sides • Pipeline and Riser protection requirements Features: • Risk Based approach as per DNV RP F107 • Provides input to QRA on dropped object frequencies Dropped Objects Study
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Impact energy calculations • Collision Frequency Analysis • Ship Anchor dragging • Consequence onto structures / pipelines Objective: • Evaluate Risks to Offshore Platforms and Structures in vicinity of shipping lanes and during supply / personnel transfer Ship Collision Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Activities: • Compliance with DNV RP F-107 Installations: • Subsea Pipelines • Risers • Umbilicals • Onshore Tie-ins • Pig Launchers / Receivers Pipeline Risk Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Hazard Identification (ISO 17776) • Review of Safety Management System • MAH Register • Quantitative Risk Analysis • ALARP Demonstration • SCE Performance Standards (eg. Blowout Preventors) • CFD Studies Drilling Safety Case
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • SIL Classification • LOPA methodology • Hazard Matrix • Risk Graph Method • SIL Verification • Safety Requirement Specifications • Alarm Management Objective: • Safety Availability requirements • Performance Standards SIL Study
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Survivability of Emergency Systems • Layout considerations for Emergency Systems such as Life Boats, Life Rafts, ESD Valves, Blowdown Valves, Deluge Skids… Objective: • Developing PFEER Performance Standards Emergency Systems Survivability Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Temporary Refuge Impairment • Escape and Evacuation route impairment • Escape Endurance Time • Layout considerations Escape, Evacuation and Rescue Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Bowtie per major accident event • List of Safety Critical Elements (SCE) • List of Safety Critical Activities • List of Integrity Activities Objective: • SCE Performance Standards • SCE Tagging • Safety Management System Bowtie Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Process Risks • Non-process Risks • Dropped Object Risks • Ship Collision Risks • Pipeline Loss of Containment Risks • Asset Risks • Potential Loss of Life • ALARP Demonstration using Cost Benefit Analysis / Best Available Technique • Risk Reduction Workshops Objective: • License to Build • License to Operate Quantitative Risk Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Functionality, Reliability, Availability, Survivability and Interactions • Written Scheme of Examination for Independent Verification Features: • Functionality (Safety) • Reliability • Safety Availability • Survivability • Dependency Objective: • Asset Integrity Management SCE Performance Standards
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Tagging of equipment • Mapping the tags with HSECESs • Identify Performance Standards for HSECES Equipment Tags Objective: • Asset Integrity Management Asset Management
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Emergency Procedures • Incident Command System • Resource requirement • Equipment requirement • Line of Communication • Emergency Organization • Emergency Scenario List • Training requirements Emergency Response Planning
Equipment Supply Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Equipment Supply Bell Energy has experience supporting EPC Contracts, Projects and Operations. Bell Energy has built in India (near Mumbai, Maharashtra), a Modular Fabrication Yard to fabricate and load out a range of complex structures for Oil & Gas industries Onshore & Offshore. Equipment Supply: • Static Equipment (Pressure Vessels, Tanks) • Shell & Tube Heat Exchangers • Construction Equipment
Business Excellence Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Business Excellence Bell Energy has partnered with ERP Software solution providers to deliver business excellence consultancy solutions to large corporations. Achieving excellence in business is about managing results through smart governance, efficient processes and continuously measuring and improving performance. Bell Energy provides specialized consultancy and advice on Business Excellence. • Corporate Governance Manuals. • Business Process Mapping. • SAP Solutions and Implementation. • Business Critical Element Identification. • Business Critical Element Performance Standards. • Business Performance Evaluation. • SWOT Analysis.
Cyber Security Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Cyber Security Consulting Bell Energy provides the following services under Cyber Security Consulting: • Cyber Security Management System Consultancy & Certification • Process Industry Cyber Security Vulnerability Assessment • Business Continuity Management • Disaster Recovery Management • Cyber Security Audit • Bowtie Based Cyber Risk Management
Resources & People Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Key Team Dr Mohsen Mazraeh Technical Director Ducorr Dr Mohsen Mazraeh is Technical Director for Ducoor. He is Chartered corrosion control & Materials selection engineer. Specialisation Materials selection for Oil & Gas and water plants, Corrosion prevention, Cathodic protection, Protective coatings, Corrosion, technical specifications and failure investigation, Structure survey, Design of reliable and cost efficient corrosion mitigation method for steel elements and structural reinforced concrete. Mr. C G Kulkarni is the Founder and Managing Director of Bell Energy. He has overall 35 years of experience in senior capacity in energy sector and understands the challenges faced by them. He has been associated with large international organizations such as UK Atomic Energy Authority, DNV, TNO and Honeywell. Mr. Munir Mujawar is a Principal Consultant with Bell Energy and heads the Asset Integrity Management and Safety Engineering divisions. He has extensive experience in Project Management, Asset Integrity, EPC, FEED for large refineries, petrochemicals and offshore oil & gas complexes. He has worked with renowned energy and engineering companies such as Reliance Industries Limited, JACOBs and Humphries & Glasgow. Mr. Ayub Kara is a Principal Partner with Bell Energy UK Limited and looks after the Process Conceptualization and Design Consultancy division. He has overall 27 years experience in process engineering and project management encompassing varied design engineering and operations technical support roles serving upstream / downstream oil and gas projects including gas gathering, field development planning, pipelines, storage and major onshore and offshore oil & gas processing facilities, involving extensive use of application software at Conceptual, FEED and EPC levels in both client (Owner) and Contractor roles. He has worked with large corporations such as ADNOC, GASCO, WorleyParsons, KBR and Aker.
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Key Team Bharat Gupta is a Principal Engineer with Bell Energy and has wide experience working with EPC Consultants such as NPCC, ATKINS, Tecnimont. He has extensive experience in undertaking Technical Safety & Loss Prevention studies for Onshore & Offshore Oil & Gas Companies, Petrochemicals, Refineries. Mr. Ashish Kulkarni works as the Head of Technical Centre in Abu Dhabi. He is a TUV Certified Functional Safety Engineer with experience in undertaking QRAs, EERAs, ESSA, HSEIAs, SIL, HAZOP and other Technical & Process Safety Studies. Dr. Jim Wright is a Principal Consultant with Bell Energy and heads the Environment & Sustainability Division. He has wide experience in undertaking EIAs for Oil & Gas, Infrastructure, Power industries. He has worked with large organizations such as Arcadis, KBC, AMEC, URS, ERM, ATKINS, Intertek. Kenny Loh is a Principal Engineer with Bell Energy. He undertakes Technical Safety & Risk studies such as EERA, QRA, ESSA, HSEIA, Dropped Objects Study, Ship Collision Analysis. He has worked with safety & risk consultants such as DNV, Vectra. Ashish Kulkarni Technical Centre Head Dr. Jim Wright Principal Consultant Kenny Loh Principal Engineer Bharat Gupta Principal Engineer
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Skilled Resources and Inspectors • Total no. of Engineers - 350 • Mechanical - 180 • Civil - 140 • Electrical & Inst. - 30 No. Qualification Nos. 1. ASNT Level III – RT, UT, MT & PT 03 2. ASNT Level II – RT, UT, MT & PT 126 3. ASNT Level II – Leak Testing 12 4. ASNT Level II – VT 11 Total 152
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Skilled Resources and Inspectors No. Certification Nos. 1. CSWIP 3.1 06 2. Certified Welding Inspector – AWS 07 3. API 510 Pressure Vessel Inspector 03 4. API 570 Certified Piping Inspector 02 5. API 653 Above Ground Storage tanks inspector 02 6. NACE CIP Level 1 03
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Service Areas Third Party Inspection and Certification Field Supervision and quality control Evaluation of suppliers Design verification and Structural analysis Energy and Safety Audits, HSEIA Studies Technical Investigation and Advisory HSE Critical Equipment Verification
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Service Areas  Design Verification  Design analysis  Failure analysis  HSECES Performance Standards  Vendor evaluation  Approval of ITP  Stage inspection  Final inspection  Certification before dispatch  Project Management  Receipt inspection  Erection supervision  Witness SAT  Inspection during Installation & Commissioning  Advisory Services for Modification.  Inspection during Shut down.  Hazard & Operability (HAZOP) study.  Risk Assessment  Energy & Safety Audits. Design Procurement Construction Operations
Project Experience Energy assurance for future generations
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Clients
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience UPPER ZAKUM 750 PROJECT DRILLING, OIL PRODUCING FACILITY ON CENTRAL ISLAND, SOUTH ISLAND, NORTH ISLAND AND WEST ISLAND • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience BUHASEER, BELBAZEM, UMM AL DHULOU AND UMM AL SALSAL DRILLING HSE STUDIES • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience HALIBA FIELD DEVELOPMENT PROJECT • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience AL HOSN GAS SHAH GAS FACILITY CFD BASED FIRE AND EXPLOSION STUDY • Scenario Identification • Escalation Analysis • Fire Analysis • CFD Based Explosion Study • ALARP Analysis
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience TAKREER RUWAIS REFINERY, ABU DHABI REFINERY, PIPELINES & TERMINALS HAZOP, SIL AND SIL VERIFICATION STUDY • HAZOP for 2 Refineries, Pipelines & Terminals and Research Centre • SIL Assessment using LOPA • SIL Verification • Safety Requirement Specifications • HAZOP & SIL Training • Development of Portal for HAZOP & SIL
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience INSPECTION AND CERTIFICATION OF LPG MOUNDED VESSELS Max Dia. 8 m, Max Capacity – 1400 MT
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience FINITE ELEMENT ANALYSIS OF MOUNDED BULLETS CAPACITY – 1000 MT
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Job : Floating Roof Capacity : 10,000 T Fluid : Ammonia at -35ºC Customer : MCF Code : API 650 Scope : Design Appraisal
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience INSPECTION OF MARINE LOADING ARMS INSPECTION OF TANK FARMS
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Offshore Platforms Our Involvement : New platforms successfully inspected - 20 nos. New platforms currently under inspection - 7 nos. Platforms modified under our inspection - 39 nos. Submarine pipelines inspected - > 1200 km Max. Welding thickness inspected - 90 mm Min. & Max. water depth encountered - 35 to 80 m
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : North Tapti Gas Field Dev. Client : ONGC Scope : Inspection & Certification of 2 well head platforms along with submarine pipeline – 18 km Max. thickness : 90 mm Location : Lamprell, Dubai Weight : 5500 tonne
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : MB Platform & Pipeline Client : British Gas E&P India Ltd. Salient features : Project cost – 114 million USD Total tonnage – 4,000 MT Max. welding thickness – 73 mm Code of construction – API RP 2A
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : RS-12 Client : Oil & Natural Gas Corporation Scope : Inspection & Certification of platform with modular rig facility Max. welding thickness : 60 mm Location : NPCC, Abu Dhabi Weight : 4,000 tonne
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Scope : Inspection of fabrication & Field Quality Assurance services Area : 9600 sq.m ; (G+9, 2 basements + stilt + podium, 9 upper floors) Year of completion : 2011
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience KATRA END LAOLE END Scope : Inspection of Civil Foundations & Steel Structure. Contractor : M/s CBPU (Afcons) for Konkan Railway Corporation Ltd. Concreting : 500,000 m3 , Fabrication :25,000 MT, Height of crown from river bed : 356 m Year : 2005, Status : Ongoing
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Scope : Inspection of Structural fabrication & Installation. Contractor : M/s Hindustan Construction Company Ltd. for NE Frontier Railway Tonnage : approx. 60,000 MT, Length : 4300 m, Span : 125 m Year : 2012, Status : Ongoing
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Software • FLACS – Computational Fluid Dynamics • Fluidyn – Structural Analysis / Multi-physics • ASPEN / Hysys – Process Simulation • PHAST – Fire & Explosion Analysis • PHAST Risk – Risk Analysis • ExSILentia – SIL Classification & Verification • Bowtie XP – Bowtie Development & HSECES Identification • PHA Pro – PHA & HAZOP Recording Tool • API Tech – API Technical Database (for Performance Standards) • Mathematica – API / ASME / NFPA Standards Calculation Tool • ASPIRE – Pipeline Integrity Management Tool
Energy assurance for future generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Thank you

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How Bell Energy can help you be a Sustainable and Profitable Organization

  • 1.
    Bell Energy Corporate Presentation Energyassurance for future generations C G Kulkarni Managing Director cgk@bell-energy.net
  • 2.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Bell Energy Bell Energy is an independent global consulting company specialized in solving business challenges for the energy sector. The Company was set up in 1988 and established in early 2000 in the Middle East. Over 150 clients with 800 successful projects worldwide
  • 3.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Business Lines Over 150 clients with 800 successful projects worldwide
  • 4.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Value Added Services • Process Conceptualization • Asset Integrity Management • Trainings • HSE, Risk and Process Safety • Equipment Supply • Engineering Services • Cyber Security Services • Enterprise Risk Management • Risk Advisory Solutions • SAP based ERP and Business Intelligence Solutions • Software Development Over 150 clients with 800 successful projects worldwide
  • 5.
  • 6.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Bell Energy has strong appreciation of: • the total onshore and offshore hydrocarbon business value • chain from market analysis, • financial modelling, • technology selection, • site selection, • Approvals management, • greenfield plant configuration, • Existing plant optimizations through to development of the detailed project realization methodologies. The combination of strategic planning and extensive project execution capabilities differentiates Bell Energy as a regional market leader. Over 150 clients with 800 successful projects worldwide
  • 7.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Bell Energy Services • Scope of Work Development and Validation • Onshore and Offshore Field Development Planning. • Concept and feasibility. • Master Planning. • Facilitated Workshops. • Risk Management and Value Engineering. • Process Consultancy. • Debottlenecking. • Production Optimization. • Facilities Performance Optimization. • Project Management Services. • Project Execution Planning. Over 150 clients with 800 successful projects worldwide
  • 8.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Process Conceptualization Projects Completed • Preparation of scope of work for Major Greenfield Facilities, Debottlenecking, Capacity Optimization and Brownfield Modification Studies. • Sulphur Granulation Plant in Morocco • Mangalore Refinery and Petrochemicals (MRPL) • OMPL Refinery • Managed and executed Pre-FEED and FEED Projects. • Evaluated and recommended Gas Treating, Sulphur Recovery, NGL Technologies for Regional Operators. Over 150 clients with 800 successful projects worldwide
  • 9.
  • 10.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Trainings • Bell Energy provides specialized Classroom based / Site based trainings: • Process Safety and Risk Analysis • Piping Design and Engineering • Plant Equipment Design • Operational Excellence • Integrated Management System • HSE Management System • Operating Management System (as per International Oil & Gas Producers IOGP) • HAZOP / PHA • Quantitative Risk Analysis • Permit to Work System • Job Safety Analysis, Task Risk Assessment • Occupational Health and Industrial Hygiene • Train the Trainer certificates Over 150 clients with 800 successful projects worldwide
  • 11.
  • 12.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Asset Integrity Services • Fitness for Service • Certification Services • Design Appraisals • Conformity Assessments • Residual Life Cycle Assessment • Life Extension Services • Identification of HSE and Business Critical Equipment and Systems • Well Integrity Management • Independent Verification Body • CFD Blast Load and Structural Analysis • Risk Based Inspection • Reliability entered Maintenance • Pressure System Safety Regulation Compliance • Recreation / Revamping of Platforms • Rig Start-up Audits • Condition Assessment • Pipeline Integrity Management
  • 13.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Condition Assessment Program (CAP) Bell Energy has developed a condition assessment program which while providing opportunities to extend the life of the facility, minimizes the possibility of causality, oil spill, mechanical failure , claim liability and optimum performance. The Benefits of CAP are: • Safety • Reliability • Sustainability • Asset Value Enhancement
  • 14.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Independent Verification Body (IVB) Phases: • Front End Engineering Design • Detailed Engineering • Procurement • Construction • Pre-commissioning & Commissioning • Operations Handover • Continued Operations 1. Review the process of selection of HSECES 2. Review of HSECES Performance Standards 3. Development of IVB Audit Plan 4. Development of Written Scheme of Examination 5. Review against Performance Standards 6. Design Review and Appraisal 6. HSECES Integrity Audit (People & Systems) 6. Statement of Suitability Steps:
  • 15.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Oil and Gas OFFSHORE: • Well Head Platforms • Process Platforms • Jack up rigs • Submarine pipelines & Subsea cables • Single Point Mooring System • Floating Barge • Drilling Rigs • Floating Production & Processing Units • Accommodation Barge • Artificial Islands ONSHORE: • Cross Country Pipelines • Natural Gas Pipeline • Cathodic Protection • Pressure Vessels • Storage Tanks • Rotating Equipment • Heat Exchangers • Safety / Pressure Relief Valves • Process Piping
  • 16.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Ports Buildings, Roads And Bridges • Jetty Structure and Cranes • Marine Structures • Ship Loaders and Uploaders • Conveying Systems • Bagging Machines • Airports • Bridges – RCC, Steel and Composite Structures • High Rise Buildings • Warehouses
  • 17.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Power Automobile Industries • Gas Turbine Generator and Balance of Plant • Process and Utility Piping • Material Handling Equipment • Process Handling • Lifting Equipment
  • 18.
    HSE, Risk andProcess Safety Energy assurance for future generations
  • 19.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety • Bell Energy has been assisting clients in the major hazard industries, government sectors, regulatory bodies and commercial sectors. • The company has substantial track record of working with leading Oil & Gas Companies regionally and internationally. • Bell Energy has a team of experts dedicated to offering modelling software and consultancy in safety engineering, computational fluid dynamics and related areas such as fire and explosion assessment, dispersion analysis, stress analysis and heat transfer. • Under the CFD service, Bell Energy provides both consultancy and software tools as value added service.
  • 20.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • COMAH & HSEIA. • Formal Safety Studies. • Quantitative Risk Analysis. • Fire & Explosion Engineering. • Escape, Evacuation & Rescue Analysis. • PHA, HAZOP, SIL, LOPA. • Offshore Risk Analysis. • Explosion blast in semi-confined and confined spaces. The explosion may be single or multiple, simultaneous or otherwise. • Pollution discharge in process industries due to rupture or leaks in pressurized or nonpressurized equipment. • Combustion products due to fire in process industry. • Emergency Response Plan. • Process Safety Management (PSM). • HSE Management System. • Functional Safety Engineering. • Probabilistic Safety Assessment. • Emergency Systems Survivability Analysis. • Gaseous release from a pressurized storage tank or pipe. • Exact simulation of flow between building and chemical units. • Determination of fire zones, vessel failure studies. • Tank rupture and over-topping of tanks.
  • 21.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • Environmental Impact Assessment (EIA). • Health, Safety and Environmental Impact Assessment (HSEIA). • Strategic Environmental Assessment. • Environmental Baseline Surveys and Monitoring. • Energy Audits and Management. • Sustainability and Green Building Science/ • Engineering including Estidama Support Services. • Indoor Air Quality. • Occupational Health and Hygiene. • Hazardous Material Surveys. • Quantitative Health Risk Assessments. • Sampling. • Noise Assessments. • Food Hygiene. • Toxicological Assessment. • Health and Safety Training. • Radiation Protection Analysis.
  • 22.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Bell Energy Services: • HAZID • HAZOP • Fire & Explosion Analysis • Fire Risk Analysis • Emergency Systems Survivability Analysis • Escape, Evacuation and Rescue Analysis • Quantitative Risk Analysis • SCE Performance Standards • Offshore Safety Case
  • 23.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • HAZID Workshops • HAZOP Workshops • SIMOPs Workshops Installations: • Fixed Steel Jacket Platforms • Normally attended and unattended installations • Jackup rigs • Combined / SIMOPs • Drilling Units Objective: • Identify hazards at early stage Hazard Identification
  • 24.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Hazards and Effects Register • MAH Register Features: • Swiss Cheese Model • Threats, Threat Controls • Escalation, Escalation Controls • Recovery Preparedness Measures • Safety Critical Activities and Tasks • Safety Management System Software Tools: • HAZOP Pro • HAZER – Live MAH register and Action Tracking management Hazards & Effects Register People Assets Environ- ment Repu- tation Severity 1. Negligible Slight injury or health effects Slight damage Slight effect Slight impact 2. Marginal Minor injury or health effects Minor damage Minor effect Minor impact 3. Critical Major injury or health effects Local damage Localised effect Consider- able impact 4. Severe Single fatality or permanent total disability Major damage Major effect National impact 5. Catastrophic Multiple fatalities or permanent total disabilities Extensive damage Inter- national impact Massive effect A B C D E Improbable 1 in 100,000 years Probability HIGH RISK LOW RISKLOW RISK MEDIUM RISK (ALARP) Remote 1 in 10,000 years Occasional 1 in 1000 years Probable 1 in 100 years Frequent 1 in 10 years
  • 25.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Fire and Explosion Analysis • CFD Explosion Studies • CFD Dispersion Studies • Response (PFP, Blast Proofing) • Fire and Gas Mapping Features: • Releases of gas, vapour, liquid, two-phase - Topside or Subsea • Dispersion of gas, smoke • Jet and pool fires, flash fires, toxic clouds and explosions • Explosion exceedance Objective: • Barrier Identification • Performance Standards Step 2 – Fire, Explosion and Physical Effects Modeling
  • 26.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Explosion Exceedance Curves • Blast Proofing requirements • Congestion / Confinement improvement schemes • F&G Mapping Installations: • Offshore Fixed Platforms • Drilling Rigs Tools: • GEXCON FLACS • OpenFOAM CFD Explosion and Physical Effects Modelling
  • 27.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Structural Impact Criteria for Top sides • Pipeline and Riser protection requirements Features: • Risk Based approach as per DNV RP F107 • Provides input to QRA on dropped object frequencies Dropped Objects Study
  • 28.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Impact energy calculations • Collision Frequency Analysis • Ship Anchor dragging • Consequence onto structures / pipelines Objective: • Evaluate Risks to Offshore Platforms and Structures in vicinity of shipping lanes and during supply / personnel transfer Ship Collision Analysis
  • 29.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Activities: • Compliance with DNV RP F-107 Installations: • Subsea Pipelines • Risers • Umbilicals • Onshore Tie-ins • Pig Launchers / Receivers Pipeline Risk Analysis
  • 30.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Hazard Identification (ISO 17776) • Review of Safety Management System • MAH Register • Quantitative Risk Analysis • ALARP Demonstration • SCE Performance Standards (eg. Blowout Preventors) • CFD Studies Drilling Safety Case
  • 31.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • SIL Classification • LOPA methodology • Hazard Matrix • Risk Graph Method • SIL Verification • Safety Requirement Specifications • Alarm Management Objective: • Safety Availability requirements • Performance Standards SIL Study
  • 32.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Survivability of Emergency Systems • Layout considerations for Emergency Systems such as Life Boats, Life Rafts, ESD Valves, Blowdown Valves, Deluge Skids… Objective: • Developing PFEER Performance Standards Emergency Systems Survivability Analysis
  • 33.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Temporary Refuge Impairment • Escape and Evacuation route impairment • Escape Endurance Time • Layout considerations Escape, Evacuation and Rescue Analysis
  • 34.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Bowtie per major accident event • List of Safety Critical Elements (SCE) • List of Safety Critical Activities • List of Integrity Activities Objective: • SCE Performance Standards • SCE Tagging • Safety Management System Bowtie Analysis
  • 35.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Process Risks • Non-process Risks • Dropped Object Risks • Ship Collision Risks • Pipeline Loss of Containment Risks • Asset Risks • Potential Loss of Life • ALARP Demonstration using Cost Benefit Analysis / Best Available Technique • Risk Reduction Workshops Objective: • License to Build • License to Operate Quantitative Risk Analysis
  • 36.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Functionality, Reliability, Availability, Survivability and Interactions • Written Scheme of Examination for Independent Verification Features: • Functionality (Safety) • Reliability • Safety Availability • Survivability • Dependency Objective: • Asset Integrity Management SCE Performance Standards
  • 37.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Tagging of equipment • Mapping the tags with HSECESs • Identify Performance Standards for HSECES Equipment Tags Objective: • Asset Integrity Management Asset Management
  • 38.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability HSE, Risk and Process Safety Deliverables: • Emergency Procedures • Incident Command System • Resource requirement • Equipment requirement • Line of Communication • Emergency Organization • Emergency Scenario List • Training requirements Emergency Response Planning
  • 39.
    Equipment Supply Energy assurancefor future generations
  • 40.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Equipment Supply Bell Energy has experience supporting EPC Contracts, Projects and Operations. Bell Energy has built in India (near Mumbai, Maharashtra), a Modular Fabrication Yard to fabricate and load out a range of complex structures for Oil & Gas industries Onshore & Offshore. Equipment Supply: • Static Equipment (Pressure Vessels, Tanks) • Shell & Tube Heat Exchangers • Construction Equipment
  • 41.
  • 42.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Business Excellence Bell Energy has partnered with ERP Software solution providers to deliver business excellence consultancy solutions to large corporations. Achieving excellence in business is about managing results through smart governance, efficient processes and continuously measuring and improving performance. Bell Energy provides specialized consultancy and advice on Business Excellence. • Corporate Governance Manuals. • Business Process Mapping. • SAP Solutions and Implementation. • Business Critical Element Identification. • Business Critical Element Performance Standards. • Business Performance Evaluation. • SWOT Analysis.
  • 43.
    Cyber Security Energy assurancefor future generations
  • 44.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Cyber Security Consulting Bell Energy provides the following services under Cyber Security Consulting: • Cyber Security Management System Consultancy & Certification • Process Industry Cyber Security Vulnerability Assessment • Business Continuity Management • Disaster Recovery Management • Cyber Security Audit • Bowtie Based Cyber Risk Management
  • 45.
    Resources & People Energyassurance for future generations
  • 46.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Key Team Dr Mohsen Mazraeh Technical Director Ducorr Dr Mohsen Mazraeh is Technical Director for Ducoor. He is Chartered corrosion control & Materials selection engineer. Specialisation Materials selection for Oil & Gas and water plants, Corrosion prevention, Cathodic protection, Protective coatings, Corrosion, technical specifications and failure investigation, Structure survey, Design of reliable and cost efficient corrosion mitigation method for steel elements and structural reinforced concrete. Mr. C G Kulkarni is the Founder and Managing Director of Bell Energy. He has overall 35 years of experience in senior capacity in energy sector and understands the challenges faced by them. He has been associated with large international organizations such as UK Atomic Energy Authority, DNV, TNO and Honeywell. Mr. Munir Mujawar is a Principal Consultant with Bell Energy and heads the Asset Integrity Management and Safety Engineering divisions. He has extensive experience in Project Management, Asset Integrity, EPC, FEED for large refineries, petrochemicals and offshore oil & gas complexes. He has worked with renowned energy and engineering companies such as Reliance Industries Limited, JACOBs and Humphries & Glasgow. Mr. Ayub Kara is a Principal Partner with Bell Energy UK Limited and looks after the Process Conceptualization and Design Consultancy division. He has overall 27 years experience in process engineering and project management encompassing varied design engineering and operations technical support roles serving upstream / downstream oil and gas projects including gas gathering, field development planning, pipelines, storage and major onshore and offshore oil & gas processing facilities, involving extensive use of application software at Conceptual, FEED and EPC levels in both client (Owner) and Contractor roles. He has worked with large corporations such as ADNOC, GASCO, WorleyParsons, KBR and Aker.
  • 47.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Key Team Bharat Gupta is a Principal Engineer with Bell Energy and has wide experience working with EPC Consultants such as NPCC, ATKINS, Tecnimont. He has extensive experience in undertaking Technical Safety & Loss Prevention studies for Onshore & Offshore Oil & Gas Companies, Petrochemicals, Refineries. Mr. Ashish Kulkarni works as the Head of Technical Centre in Abu Dhabi. He is a TUV Certified Functional Safety Engineer with experience in undertaking QRAs, EERAs, ESSA, HSEIAs, SIL, HAZOP and other Technical & Process Safety Studies. Dr. Jim Wright is a Principal Consultant with Bell Energy and heads the Environment & Sustainability Division. He has wide experience in undertaking EIAs for Oil & Gas, Infrastructure, Power industries. He has worked with large organizations such as Arcadis, KBC, AMEC, URS, ERM, ATKINS, Intertek. Kenny Loh is a Principal Engineer with Bell Energy. He undertakes Technical Safety & Risk studies such as EERA, QRA, ESSA, HSEIA, Dropped Objects Study, Ship Collision Analysis. He has worked with safety & risk consultants such as DNV, Vectra. Ashish Kulkarni Technical Centre Head Dr. Jim Wright Principal Consultant Kenny Loh Principal Engineer Bharat Gupta Principal Engineer
  • 48.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Skilled Resources and Inspectors • Total no. of Engineers - 350 • Mechanical - 180 • Civil - 140 • Electrical & Inst. - 30 No. Qualification Nos. 1. ASNT Level III – RT, UT, MT & PT 03 2. ASNT Level II – RT, UT, MT & PT 126 3. ASNT Level II – Leak Testing 12 4. ASNT Level II – VT 11 Total 152
  • 49.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Skilled Resources and Inspectors No. Certification Nos. 1. CSWIP 3.1 06 2. Certified Welding Inspector – AWS 07 3. API 510 Pressure Vessel Inspector 03 4. API 570 Certified Piping Inspector 02 5. API 653 Above Ground Storage tanks inspector 02 6. NACE CIP Level 1 03
  • 50.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Service Areas Third Party Inspection and Certification Field Supervision and quality control Evaluation of suppliers Design verification and Structural analysis Energy and Safety Audits, HSEIA Studies Technical Investigation and Advisory HSE Critical Equipment Verification
  • 51.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Service Areas  Design Verification  Design analysis  Failure analysis  HSECES Performance Standards  Vendor evaluation  Approval of ITP  Stage inspection  Final inspection  Certification before dispatch  Project Management  Receipt inspection  Erection supervision  Witness SAT  Inspection during Installation & Commissioning  Advisory Services for Modification.  Inspection during Shut down.  Hazard & Operability (HAZOP) study.  Risk Assessment  Energy & Safety Audits. Design Procurement Construction Operations
  • 52.
  • 53.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Clients
  • 54.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience UPPER ZAKUM 750 PROJECT DRILLING, OIL PRODUCING FACILITY ON CENTRAL ISLAND, SOUTH ISLAND, NORTH ISLAND AND WEST ISLAND • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
  • 55.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience BUHASEER, BELBAZEM, UMM AL DHULOU AND UMM AL SALSAL DRILLING HSE STUDIES • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
  • 56.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience HALIBA FIELD DEVELOPMENT PROJECT • HAZID • Bowtie Analysis • HSEIA / COMAH / Safety Case • QRA, EERA, FERA • SCE Performance Standards • Environment Impact Assessment • Emergency Response Plan
  • 57.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience AL HOSN GAS SHAH GAS FACILITY CFD BASED FIRE AND EXPLOSION STUDY • Scenario Identification • Escalation Analysis • Fire Analysis • CFD Based Explosion Study • ALARP Analysis
  • 58.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience TAKREER RUWAIS REFINERY, ABU DHABI REFINERY, PIPELINES & TERMINALS HAZOP, SIL AND SIL VERIFICATION STUDY • HAZOP for 2 Refineries, Pipelines & Terminals and Research Centre • SIL Assessment using LOPA • SIL Verification • Safety Requirement Specifications • HAZOP & SIL Training • Development of Portal for HAZOP & SIL
  • 59.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience INSPECTION AND CERTIFICATION OF LPG MOUNDED VESSELS Max Dia. 8 m, Max Capacity – 1400 MT
  • 60.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience FINITE ELEMENT ANALYSIS OF MOUNDED BULLETS CAPACITY – 1000 MT
  • 61.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Job : Floating Roof Capacity : 10,000 T Fluid : Ammonia at -35ºC Customer : MCF Code : API 650 Scope : Design Appraisal
  • 62.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience INSPECTION OF MARINE LOADING ARMS INSPECTION OF TANK FARMS
  • 63.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Offshore Platforms Our Involvement : New platforms successfully inspected - 20 nos. New platforms currently under inspection - 7 nos. Platforms modified under our inspection - 39 nos. Submarine pipelines inspected - > 1200 km Max. Welding thickness inspected - 90 mm Min. & Max. water depth encountered - 35 to 80 m
  • 64.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : North Tapti Gas Field Dev. Client : ONGC Scope : Inspection & Certification of 2 well head platforms along with submarine pipeline – 18 km Max. thickness : 90 mm Location : Lamprell, Dubai Weight : 5500 tonne
  • 65.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : MB Platform & Pipeline Client : British Gas E&P India Ltd. Salient features : Project cost – 114 million USD Total tonnage – 4,000 MT Max. welding thickness – 73 mm Code of construction – API RP 2A
  • 66.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Project : RS-12 Client : Oil & Natural Gas Corporation Scope : Inspection & Certification of platform with modular rig facility Max. welding thickness : 60 mm Location : NPCC, Abu Dhabi Weight : 4,000 tonne
  • 67.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Scope : Inspection of fabrication & Field Quality Assurance services Area : 9600 sq.m ; (G+9, 2 basements + stilt + podium, 9 upper floors) Year of completion : 2011
  • 68.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience KATRA END LAOLE END Scope : Inspection of Civil Foundations & Steel Structure. Contractor : M/s CBPU (Afcons) for Konkan Railway Corporation Ltd. Concreting : 500,000 m3 , Fabrication :25,000 MT, Height of crown from river bed : 356 m Year : 2005, Status : Ongoing
  • 69.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Past Experience Scope : Inspection of Structural fabrication & Installation. Contractor : M/s Hindustan Construction Company Ltd. for NE Frontier Railway Tonnage : approx. 60,000 MT, Length : 4300 m, Span : 125 m Year : 2012, Status : Ongoing
  • 70.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Software • FLACS – Computational Fluid Dynamics • Fluidyn – Structural Analysis / Multi-physics • ASPEN / Hysys – Process Simulation • PHAST – Fire & Explosion Analysis • PHAST Risk – Risk Analysis • ExSILentia – SIL Classification & Verification • Bowtie XP – Bowtie Development & HSECES Identification • PHA Pro – PHA & HAZOP Recording Tool • API Tech – API Technical Database (for Performance Standards) • Mathematica – API / ASME / NFPA Standards Calculation Tool • ASPIRE – Pipeline Integrity Management Tool
  • 71.
    Energy assurance forfuture generations  Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability Thank you