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BEER
BEER
Beer is the world's oldest and most widely
consumed alcoholic drink; it is the third most
popular drink overall, after water and tea.
Beer refers to any fermented beverage made from
grain.
Beer is produced by the fermentation of sugars
derived from malted barley and flavored with
hops..
There are malting, mashing, fermenting, maturing
and finishing.
INTRODUCTION
Beer is the world’s oldest & most
widely consumed alcoholic beverage.
most popular drink after water &
The process of making beer is
known as BREWING.
Beer is produced by fermentation of
starches derived from cereal grains.
The alcoholic strength of beer is
usually around 4% to 6% alcohol by volume. (ABV).
BEER INGREDIENTS
BEER
MALTED
BARLEY
WATER HOPS YEAST
MALTED BARLEY
HOPS
HOPS
YEAST
Manufacturing Process
OVER VIEW OF BEER MANUFACTURING
MALTING
MILLING
MASHING
LAUTERING
WORT
BOILING
WHIRLPOOL
YEAST
PITCHING
FERMENTATION
FILTERATION
BRIGHT BEER
BOTTILING
PASTEURIZATION
PACKAGING
STORAGE OR
MATURATION
GREEN BEER
BARLEY
MALT
MILLING(GRIST)
MASHTUN LAUTERTUN
BEER WORT
WORT KETTLE
(HOPS ADDING)
WHIRLPOOL(TRUB)
FERMENTOR (YEAST
PITCHING)
STORAGE TANK &
MATURATION
GREEN BEER
FILTRATION BRIGHT BEER
BOTTLING
PASTEURIZER
PACKAGING
1.Malting
Barley is soaked
in water and
allowed to
germinate for 4-
5 days.
It is then dried
in kiln to stop
further
germination.
MALTING
Barley
Cleaning
Sorting
Large Medium Small Animal feed
Steeping in water (at
12-15°C for 2-3 days)
Germination Drying
of malt (at 71-92°C)
Curing of malt (at
80°C for 5 hours)
Grind to coarse flour
MALTING
MALTING
THREE STAGES
2. Milling
The malted
barley or malt
is crushed in a
mill to produce
“Grist”.
MASHING
Lautering is a
process in
brewing beer in
which the mash
is separated into
the clear liquid
wort and the
residual (spent)
grain .
3. Lautering (Draining
Vessel)
Lautering kettle
WORT FILTRATION
 The process of separating the liquid part of
mash (wort) from the undissolved
part (the spent grain) is called
lautering.
Two types of equipments
are used to separate wort
from mash solids, these are:-
i.Lauter Tun:- It is a vertical cylinder with a large
diameter to depth ratio and fitted into the tun is
a wort collecting system.
ii.Mash Filters:- The mash filters consists of a
series of alternating plates and roller frames in
which a filter of polyethylene or polypropylene
is suspended.
4. Grist & Spent Grains
Grist – crushed
malted barley.
Spent grains are
the left over
solid particles
commonly used
for cattle feed.
5.Wort
It is a sweet
liquid that
comes from
mashing grains.
It is
unfermented
beer.
The color of
the wort is
usually the
same as the
WORT BOILING
The purpose of brewing is to
convert the starch source into a
sugary liquid called wort .
During boiling, water in the wort
evaporates.
Sugar and other components
remains same.
WORT BOILING & HOP
ADDITION
 Wort boiling involves open top vessels, operating at
atmospheric pressure, which exploits thermosyphon
impart flavor,
circulation to keep the wort well agitated.
 During boiling hops are added which
aroma and bitterness to the beer.
 The objectives of wort boiling are:-
i. Enzyme inactivation
ii. Wort sterilization
iii. Protein coagulation (hot break formation)
iv. Hop extraction
v. Water evaporation
vi. Flavor compound formation
vii. Undesired volatile evaporation
6.Boiling & Hoping
The wort is
transferred in
the brewing
kettle where it is
boiled & hops are
added at this
stage.
The hopped
boiled wort is
cooled to the
right
Boling of wort
Addition of hops
WHIRLPOOL
After boiling, the hopped wort is cooled by
whirlpool.
To separate precipitated proteins and spent hop
pellets (trub) .
Then the hops are removed by filtration process.
HOP SEPERATION &
COOLING
precipitated proteins.
The wort is cooled to 10-15°C, in a plate heat
exchanger.
During cooling process, proteins and tannins are
precipitated as fine coagulum referred to as the ‘cold
break’.
efficiently.
 After boiling, wort is passed through hop
separator to remove both hops and
 During cooling the oxygenation of the wort is
carried out to permit the yeast to ferment
7.FERMENTATION
FERMENTATION
Yeast is added (yeast pitching),
During fermentation, the wort
becomes beer in a process.
It takes 5 – 7 days
Once fermentation is complete,
the yeast also settles, leaving the
beer clear.
FERMENTATION
 After cooling the wort is ready for fermentation & is
moved to fermenter.
 Brewer’s Yeast is inoculated into the cooled wort.
 For ale production Saccharomyces cerevisiae is inoculated &
for lager production Saccharomycesuvarum is inoculated.
As fermentation proceeds specific gravity is decreased due to the
utilization of carbohydrates by the yeast
There is production of ethanol and other compounds
with density less than water.
 Carbon dioxide is also evolved during fermentation
which is utilized for carbonation.
When yeast settles down, the beer obtained is called Green Beer
which is subjected to another storage tank having temperature 0-
2°C. This stage is called fassing.
AGEING & FINISHING
 Ageing involves the storage of beer in vats having
temperature 0°C, during which beer is
mellowed or matured.
 Finishing involves the clarification of beer to
remove residual yeast & residual protein-tannin
complex.
Hops are also added to retain the flavor
Secondary fermentation is done if
required as a part of ageing to make beer fully
carbonated.
After final fermentation beer is packed in cans & bottles and
is pasteurized at 60°C for 30 minutes.
8.Maturing
Beer is stored
in a cold
storage at a
temperature of
32degreeF for
1-3 weeks.
Beer is then
filtered.
STORAGE OR MATURATION
To mature green beer into rough or
unfiltered beer with an acceptable flavor
profile.
Primarily diacetyl higher alcohols ester
and other
volatiles are reduced by cold storage .
FILTRATION
The mature green beer is then
filtered for removing yeast.
The filtered beer is known as
Bright Beer and is
stored in Bright Beer Tanks for
packaging.
Filtration
GREEN BEER BRIGHT BEER
BOTTILING
The bright beer is filled
in amber colored glass
bottles.
The filled bottles are
move to pasteurization
9.Pasteurizing of beer
Sterilization of
beer by rapid
heating followed
by quick cooling.
It kills the
bacteria which
can damage the
beer.
It increases the
shelf life of
10.Bottling & packing
SPOILAGE OF BEER
Beer spoilage is caused due to following
reasons:-
i. Spoilage caused by bacteria:- lactic acid
bacteria, acetic acid bacteria,
Zymomonas anaerobia, Pediococcus cerevisiae
causes beer spoilage.
ii.Spoilage caused by wild yeast:- wild yeast
causes spoilage at any level of beer
production, such yeasts are- Saccharomyces
diastaticus, Candida lambica, Dekkera
TYPES OF BEER
BEER
ALES
PALE
ALE
MILD
ALE STOUT
LAGER
LIGHT
LAGER
DARK
LAGER
Brand names of beer in
India
Other brands of beer
Various beer glasses
Beer Goblet
Beer Mug (16 Pilsner Glass
Beer Pitcher (64 /60 oz = 3 pints
of beer)
Beer Pint (20
oz)
(Note:-1 oz = 28.41
ml/0.028 l)
BEER 1.ppt

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BEER 1.ppt

  • 2. BEER Beer is the world's oldest and most widely consumed alcoholic drink; it is the third most popular drink overall, after water and tea. Beer refers to any fermented beverage made from grain. Beer is produced by the fermentation of sugars derived from malted barley and flavored with hops.. There are malting, mashing, fermenting, maturing and finishing.
  • 3. INTRODUCTION Beer is the world’s oldest & most widely consumed alcoholic beverage. most popular drink after water & The process of making beer is known as BREWING. Beer is produced by fermentation of starches derived from cereal grains. The alcoholic strength of beer is usually around 4% to 6% alcohol by volume. (ABV).
  • 9. OVER VIEW OF BEER MANUFACTURING MALTING MILLING MASHING LAUTERING WORT BOILING WHIRLPOOL YEAST PITCHING FERMENTATION
  • 11. BARLEY MALT MILLING(GRIST) MASHTUN LAUTERTUN BEER WORT WORT KETTLE (HOPS ADDING) WHIRLPOOL(TRUB) FERMENTOR (YEAST PITCHING) STORAGE TANK & MATURATION GREEN BEER FILTRATION BRIGHT BEER BOTTLING PASTEURIZER PACKAGING
  • 12. 1.Malting Barley is soaked in water and allowed to germinate for 4- 5 days. It is then dried in kiln to stop further germination.
  • 13. MALTING Barley Cleaning Sorting Large Medium Small Animal feed Steeping in water (at 12-15°C for 2-3 days) Germination Drying of malt (at 71-92°C) Curing of malt (at 80°C for 5 hours) Grind to coarse flour
  • 16. 2. Milling The malted barley or malt is crushed in a mill to produce “Grist”.
  • 18. Lautering is a process in brewing beer in which the mash is separated into the clear liquid wort and the residual (spent) grain . 3. Lautering (Draining Vessel) Lautering kettle
  • 19. WORT FILTRATION  The process of separating the liquid part of mash (wort) from the undissolved part (the spent grain) is called lautering. Two types of equipments are used to separate wort from mash solids, these are:- i.Lauter Tun:- It is a vertical cylinder with a large diameter to depth ratio and fitted into the tun is a wort collecting system. ii.Mash Filters:- The mash filters consists of a series of alternating plates and roller frames in which a filter of polyethylene or polypropylene is suspended.
  • 20. 4. Grist & Spent Grains Grist – crushed malted barley. Spent grains are the left over solid particles commonly used for cattle feed.
  • 21. 5.Wort It is a sweet liquid that comes from mashing grains. It is unfermented beer. The color of the wort is usually the same as the
  • 22. WORT BOILING The purpose of brewing is to convert the starch source into a sugary liquid called wort . During boiling, water in the wort evaporates. Sugar and other components remains same.
  • 23. WORT BOILING & HOP ADDITION  Wort boiling involves open top vessels, operating at atmospheric pressure, which exploits thermosyphon impart flavor, circulation to keep the wort well agitated.  During boiling hops are added which aroma and bitterness to the beer.  The objectives of wort boiling are:- i. Enzyme inactivation ii. Wort sterilization iii. Protein coagulation (hot break formation) iv. Hop extraction v. Water evaporation vi. Flavor compound formation vii. Undesired volatile evaporation
  • 24. 6.Boiling & Hoping The wort is transferred in the brewing kettle where it is boiled & hops are added at this stage. The hopped boiled wort is cooled to the right Boling of wort Addition of hops
  • 25. WHIRLPOOL After boiling, the hopped wort is cooled by whirlpool. To separate precipitated proteins and spent hop pellets (trub) . Then the hops are removed by filtration process.
  • 26. HOP SEPERATION & COOLING precipitated proteins. The wort is cooled to 10-15°C, in a plate heat exchanger. During cooling process, proteins and tannins are precipitated as fine coagulum referred to as the ‘cold break’. efficiently.  After boiling, wort is passed through hop separator to remove both hops and  During cooling the oxygenation of the wort is carried out to permit the yeast to ferment
  • 28. FERMENTATION Yeast is added (yeast pitching), During fermentation, the wort becomes beer in a process. It takes 5 – 7 days Once fermentation is complete, the yeast also settles, leaving the beer clear.
  • 29. FERMENTATION  After cooling the wort is ready for fermentation & is moved to fermenter.  Brewer’s Yeast is inoculated into the cooled wort.  For ale production Saccharomyces cerevisiae is inoculated & for lager production Saccharomycesuvarum is inoculated. As fermentation proceeds specific gravity is decreased due to the utilization of carbohydrates by the yeast There is production of ethanol and other compounds with density less than water.  Carbon dioxide is also evolved during fermentation which is utilized for carbonation. When yeast settles down, the beer obtained is called Green Beer which is subjected to another storage tank having temperature 0- 2°C. This stage is called fassing.
  • 30. AGEING & FINISHING  Ageing involves the storage of beer in vats having temperature 0°C, during which beer is mellowed or matured.  Finishing involves the clarification of beer to remove residual yeast & residual protein-tannin complex. Hops are also added to retain the flavor Secondary fermentation is done if required as a part of ageing to make beer fully carbonated. After final fermentation beer is packed in cans & bottles and is pasteurized at 60°C for 30 minutes.
  • 31. 8.Maturing Beer is stored in a cold storage at a temperature of 32degreeF for 1-3 weeks. Beer is then filtered.
  • 32. STORAGE OR MATURATION To mature green beer into rough or unfiltered beer with an acceptable flavor profile. Primarily diacetyl higher alcohols ester and other volatiles are reduced by cold storage .
  • 33. FILTRATION The mature green beer is then filtered for removing yeast. The filtered beer is known as Bright Beer and is stored in Bright Beer Tanks for packaging. Filtration GREEN BEER BRIGHT BEER
  • 34. BOTTILING The bright beer is filled in amber colored glass bottles. The filled bottles are move to pasteurization
  • 35. 9.Pasteurizing of beer Sterilization of beer by rapid heating followed by quick cooling. It kills the bacteria which can damage the beer. It increases the shelf life of
  • 37. SPOILAGE OF BEER Beer spoilage is caused due to following reasons:- i. Spoilage caused by bacteria:- lactic acid bacteria, acetic acid bacteria, Zymomonas anaerobia, Pediococcus cerevisiae causes beer spoilage. ii.Spoilage caused by wild yeast:- wild yeast causes spoilage at any level of beer production, such yeasts are- Saccharomyces diastaticus, Candida lambica, Dekkera
  • 38. TYPES OF BEER BEER ALES PALE ALE MILD ALE STOUT LAGER LIGHT LAGER DARK LAGER
  • 39. Brand names of beer in India
  • 41. Various beer glasses Beer Goblet Beer Mug (16 Pilsner Glass Beer Pitcher (64 /60 oz = 3 pints of beer) Beer Pint (20 oz) (Note:-1 oz = 28.41 ml/0.028 l)