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Unlocking
Intelligence
of Things
SMART MANUFACTURING FOR PLASTICS
P L A S T 4.0
Comprehensive IoT solution for plastics
axisPLAST4.0 for plastics machines allows the customers to unlock “Intelligence of Things” through
data acquisition and advanced data analytics from the shop oor to the top oor. We provide turn key,
plug and play solution requiring zero IT investment.
EcoAxis' solution with online automated dashboards, reports and analytics are accessible using any
device, anytime, anywhere.
§ Barcode systems
§ Production planning systems
§ Pipe extrusion machines
§ Integration available for standard auxiliary
equipment
§ Mixers
§ Chillers
§ Compressors
§ Business system integration available
§ ERP
Machines and business systems
§ Machines covered
§ Injection moulding machines
§ Blow moulding machines
§ Sheet extrusion machines
EcoAxis as a data partner to OEM
Application with custom
dashboards and reports
End user operations analytics
OEM service analytics
OEM design validation analytics
Integration with service ticketing
and online documentation
§ Industrial grade certied IoT gateways
IoT gateways
§ VPN support
§ Wi / LAN / WAN / GPRS / GPS featured router
§ Direct over the air (DOTA) conguration
§ Protocol supported:
§ Euromap 63, MODBUS RTU/TCP, DB connector,
FTP connector, CAN-MF
§ Probus, Pronet, OPC, DF1– supported using
third party converters
§ Certied OEMs: Windsor, FANUC, Engel,
Shibaura (Toshiba), JSW
IoT Gateway
P L A S T 4.0
Injection moulding machines
Blow moulding machines
Empowers you with
§ Production analytics
§ Production (length, pieces, shots)
§ Production in kgs
§ Rate of production
§ Quality analytics
§ Number of good and bad shots
§ Rejection analysis
§ Energy analytics
§ Energy consumption analysis
§ Specic energy consumption
§ Performance monitoring
§ Process and mechanical parameters
§ Temperature trends
§ Average mould change over time
§ Total mould loading
§ Running vs design
§ Mould analytics
§ Actual cycle time
§ Mould-machine performance
§ Lifetime shots
§ Mould life cycle performance
P L A S T 4.0
§ Add-on features
§ End-to-end material traceability
§ Maintenance module
§ MTTR and MTBF
§ Maintenance scheduling
§ Data security
§ Authentication
§ Role based access
§ Email and alerts
§ Reports via email
§ Machine alerts via email
§ Condition based alerts
§ Consolidated dashboards
§ Multi-plant/unit level
§ Section level
§ Machine level
§ Track KPIs
§ Production
§ OEE – Availability, performance, quality
§ Downtime analysis
§ Benchmarking
§ Online automated reports
§ Monthly, daily and shift-wise reports
§ Operational reports (shot-wise)
§ Product summary
@
§ Elogbook
§ Digital logbook for operators and
supervisors
§ Console view
§ Live status of all machines
“in the world of big data, meaning is everything”
Drill Down Dashboards, Reports and Trends
SuperAxisTM
Analy cs
Produc on Produc vity Consump on Quality Benchmarking
Corporate Office
(Enterprise View)
COO/Opera ons
(Plant/Unit View)
Produc on and
Maintenance Mgr.
(Analyse and Improve)
Supervisor and Shop
Floor Staff Members
(Monitor, Plan and Act)
Enterprise Machine processes
and operators
Site(s) Sec on(s)
Plant(s) Unit(s)
EcoAxis is a pioneer in the Industrial Internet of Things (IIoT). We have deep experience, expertise and
commitment towards developing intelligent IoT technology solutions for plastics processors and OEMs.
EcoAxis delivers end-to-end solutions all the way from consulting, data acquisition, edge computing,
BigData processing, operational and business analytics to machine learning – delivered via our cloud
TM
based framework SuperAxis.
EcoAxis has deployed its IoT solution in 15+ industrial domains and analysed over 15 trillion data points in
the last 10 years. We are proud recipient of the 2017 Frost and Sullivan Growth Excellence Leadership
Award for Industrial IoT – BigData Industry and have been consistently named in India’s top Industrial IoT
companies.
Data Analytics
Framework
A.T.E. ENTERPRISES PRIVATE LIMITED
(Business Unit: A is)
Eco x
T 126, T Block, MIDC, Bhosari, Pune 411 026, India
T: +91-20-6717 0100
E: contact@ecoaxis.com
W: www.ategroup.com/ecoaxis
V1,
Sep
2020

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axisPLAST4.0 - Smart manufacturing for plastics

  • 2. Comprehensive IoT solution for plastics axisPLAST4.0 for plastics machines allows the customers to unlock “Intelligence of Things” through data acquisition and advanced data analytics from the shop oor to the top oor. We provide turn key, plug and play solution requiring zero IT investment. EcoAxis' solution with online automated dashboards, reports and analytics are accessible using any device, anytime, anywhere. § Barcode systems § Production planning systems § Pipe extrusion machines § Integration available for standard auxiliary equipment § Mixers § Chillers § Compressors § Business system integration available § ERP Machines and business systems § Machines covered § Injection moulding machines § Blow moulding machines § Sheet extrusion machines EcoAxis as a data partner to OEM Application with custom dashboards and reports End user operations analytics OEM service analytics OEM design validation analytics Integration with service ticketing and online documentation § Industrial grade certied IoT gateways IoT gateways § VPN support § Wi / LAN / WAN / GPRS / GPS featured router § Direct over the air (DOTA) conguration § Protocol supported: § Euromap 63, MODBUS RTU/TCP, DB connector, FTP connector, CAN-MF § Probus, Pronet, OPC, DF1– supported using third party converters § Certied OEMs: Windsor, FANUC, Engel, Shibaura (Toshiba), JSW IoT Gateway P L A S T 4.0
  • 3. Injection moulding machines Blow moulding machines Empowers you with § Production analytics § Production (length, pieces, shots) § Production in kgs § Rate of production § Quality analytics § Number of good and bad shots § Rejection analysis § Energy analytics § Energy consumption analysis § Specic energy consumption § Performance monitoring § Process and mechanical parameters § Temperature trends § Average mould change over time § Total mould loading § Running vs design § Mould analytics § Actual cycle time § Mould-machine performance § Lifetime shots § Mould life cycle performance P L A S T 4.0 § Add-on features § End-to-end material traceability § Maintenance module § MTTR and MTBF § Maintenance scheduling § Data security § Authentication § Role based access § Email and alerts § Reports via email § Machine alerts via email § Condition based alerts § Consolidated dashboards § Multi-plant/unit level § Section level § Machine level § Track KPIs § Production § OEE – Availability, performance, quality § Downtime analysis § Benchmarking § Online automated reports § Monthly, daily and shift-wise reports § Operational reports (shot-wise) § Product summary @ § Elogbook § Digital logbook for operators and supervisors § Console view § Live status of all machines
  • 4. “in the world of big data, meaning is everything” Drill Down Dashboards, Reports and Trends SuperAxisTM Analy cs Produc on Produc vity Consump on Quality Benchmarking Corporate Office (Enterprise View) COO/Opera ons (Plant/Unit View) Produc on and Maintenance Mgr. (Analyse and Improve) Supervisor and Shop Floor Staff Members (Monitor, Plan and Act) Enterprise Machine processes and operators Site(s) Sec on(s) Plant(s) Unit(s) EcoAxis is a pioneer in the Industrial Internet of Things (IIoT). We have deep experience, expertise and commitment towards developing intelligent IoT technology solutions for plastics processors and OEMs. EcoAxis delivers end-to-end solutions all the way from consulting, data acquisition, edge computing, BigData processing, operational and business analytics to machine learning – delivered via our cloud TM based framework SuperAxis. EcoAxis has deployed its IoT solution in 15+ industrial domains and analysed over 15 trillion data points in the last 10 years. We are proud recipient of the 2017 Frost and Sullivan Growth Excellence Leadership Award for Industrial IoT – BigData Industry and have been consistently named in India’s top Industrial IoT companies. Data Analytics Framework A.T.E. ENTERPRISES PRIVATE LIMITED (Business Unit: A is) Eco x T 126, T Block, MIDC, Bhosari, Pune 411 026, India T: +91-20-6717 0100 E: contact@ecoaxis.com W: www.ategroup.com/ecoaxis V1, Sep 2020