PlantConnect is a web based online monitoring and control tool from Ascent Informatics (India) Pvt. Ltd. It has capability of M2M communication for connecting with multiple devices across geographies and collect live device data. This data can be used for further analytics, reporting and online remote monitoring.
PlantConnect is a web-based platform for monitoring and controlling machines through intranet or internet. It allows users to monitor devices in real-time from any location. The platform consists of Data Acquisition Modules installed at each site that collect machine data and send it to a central PlantConnect server. The server processes the data and presents customized dashboards and reports to users through a web browser. PlantConnect provides features like visualization of real-time data, alarm management, historical data storage, and integration with other enterprise systems.
PlantConnect RAMS - Give Voice to Your MachinesAkshay Tilak
PlantConnect is a web based monitoring and control platform from Ascent Informatics (India) Pvt. Ltd. PlantConnect RAMS is a solution designed specifically to cater requirements of Original Equipment Manufacturers. It aids remote monitoring of machines / devices deployed on field at end customer site from OEM HQ or maintenance room. This facilitates remote maintenance support or remote troubleshooting.
This document describes PlantConnect Insights, a historian and data management solution for industrial facilities. It can acquire data from multiple sources, store it either on-premises or in the cloud, and handle both continuous and batch production processes. Key features include data acquisition, alarm management, custom logic execution, dashboards, reporting, and security controls. The solution was implemented for a dairy plant in Gujarat, India to provide real-time reporting and maintenance alerts from 7 connected devices.
Hippo CMMS is a user-friendly all-in-one maintenance management software platform. Specializing in simple yet powerful software to streamline your maintenance department, Hippo is a perfect solution for facilities in any industry and of any size. Learn more about how Hippo CMMS can organize your maintenance department by viewing our slide deck.
The document discusses industrial automation and energy monitoring systems. It describes CITECT SCADA, which can be used as an energy management system to reduce energy costs through optimization of processes and equipment. CITECT solutions range from simple remote monitoring to fully automated control systems. Key benefits of energy management systems include reduced energy loss and waste, synchronization, load shedding, monitoring of energy usage and costs. The systems comprise Citect SCADA, PLCs, energy meters and other devices to collect and analyze data.
Manufacturing Execution Systems (MES) fill the gap between plant control systems (PCS) on the factory floor and corporate ERP systems. MES connect disparate factory systems, ensure compliance, and provide critical manufacturing data and alerts. They are implemented by specialized MES vendors who understand production needs better than traditional ERP vendors. Camstar's InSite is an MES that provides enterprise integration, business intelligence, and production execution across multiple plants through solutions like LiveConnect, LiveView, and LiveRelay. InSite supports multi-site manufacturing processes through information sharing and unit transfers between specialized or general plants and subcontractors. While still a developing market, MES are poised to transform manufacturing IT systems.
SPUMAINT is a browser-based maintenance management software provided by SPUDWEB Technologies. It features condition-based and time-based preventative maintenance, financial and cost management, asset lifecycle tracking, inventory optimization, predictive maintenance, and advanced analytics and reporting capabilities. The software allows users to schedule and track maintenance work orders, monitor asset performance and efficiency metrics, and analyze inventory usage and costs to improve maintenance operations and reduce costs.
PlantConnect is a web-based platform for monitoring and controlling machines through intranet or internet. It allows users to monitor devices in real-time from any location. The platform consists of Data Acquisition Modules installed at each site that collect machine data and send it to a central PlantConnect server. The server processes the data and presents customized dashboards and reports to users through a web browser. PlantConnect provides features like visualization of real-time data, alarm management, historical data storage, and integration with other enterprise systems.
PlantConnect RAMS - Give Voice to Your MachinesAkshay Tilak
PlantConnect is a web based monitoring and control platform from Ascent Informatics (India) Pvt. Ltd. PlantConnect RAMS is a solution designed specifically to cater requirements of Original Equipment Manufacturers. It aids remote monitoring of machines / devices deployed on field at end customer site from OEM HQ or maintenance room. This facilitates remote maintenance support or remote troubleshooting.
This document describes PlantConnect Insights, a historian and data management solution for industrial facilities. It can acquire data from multiple sources, store it either on-premises or in the cloud, and handle both continuous and batch production processes. Key features include data acquisition, alarm management, custom logic execution, dashboards, reporting, and security controls. The solution was implemented for a dairy plant in Gujarat, India to provide real-time reporting and maintenance alerts from 7 connected devices.
Hippo CMMS is a user-friendly all-in-one maintenance management software platform. Specializing in simple yet powerful software to streamline your maintenance department, Hippo is a perfect solution for facilities in any industry and of any size. Learn more about how Hippo CMMS can organize your maintenance department by viewing our slide deck.
The document discusses industrial automation and energy monitoring systems. It describes CITECT SCADA, which can be used as an energy management system to reduce energy costs through optimization of processes and equipment. CITECT solutions range from simple remote monitoring to fully automated control systems. Key benefits of energy management systems include reduced energy loss and waste, synchronization, load shedding, monitoring of energy usage and costs. The systems comprise Citect SCADA, PLCs, energy meters and other devices to collect and analyze data.
Manufacturing Execution Systems (MES) fill the gap between plant control systems (PCS) on the factory floor and corporate ERP systems. MES connect disparate factory systems, ensure compliance, and provide critical manufacturing data and alerts. They are implemented by specialized MES vendors who understand production needs better than traditional ERP vendors. Camstar's InSite is an MES that provides enterprise integration, business intelligence, and production execution across multiple plants through solutions like LiveConnect, LiveView, and LiveRelay. InSite supports multi-site manufacturing processes through information sharing and unit transfers between specialized or general plants and subcontractors. While still a developing market, MES are poised to transform manufacturing IT systems.
SPUMAINT is a browser-based maintenance management software provided by SPUDWEB Technologies. It features condition-based and time-based preventative maintenance, financial and cost management, asset lifecycle tracking, inventory optimization, predictive maintenance, and advanced analytics and reporting capabilities. The software allows users to schedule and track maintenance work orders, monitor asset performance and efficiency metrics, and analyze inventory usage and costs to improve maintenance operations and reduce costs.
MicroMain's CMMS software can help manufacturing operations extend equipment life, maximize equipment availability, project budgets more accurately, better organize operations, make more informed decisions, better meet production goals, and more. Learn more at www.micromain.com
Computerised maintainance management systems for railways using big dataDavid Lim
Maximizing the availability of assets to earn revenue directly impacts financial return on assets and shareholder value. CMMS is a new approach to integrate applications which can be used to achieve this outcome. This type of system, when applied in a railway environment, can allow its operator to automate and better coordinate Operations and Management (O&M) activities such as maintenance work orders, inventory management and asset management. The railways in Australia have matured enough to understand that instead of continuing the historical cycle of break-fix work orders and static maintenance schedules, there are huge potential cost savings in predictive maintenance.
Modern analytics software solutions can identify subtle patterns or abnormal events to accurately predict future performance of the asset.
The vendor hype surrounding predictive maintenance packages has many examples of unsuccessful implementations, where the product has not met the expectations of the rail operator. This is due to a number of factors but mainly because railways have not analysed the needs of the business and requirements of the maintenance strategy that they want to pursue prior to procuring a package.
This paper will look at the problems of building requirements to suit a particular predictive maintenance package versus analysing the needs of the business to allow the market to develop a product that meets the business needs.
M-Reporting introduction and faq pharma 20140316sabbir456
M-Reporting is a mobile application service that provides data collection and reporting tools for field sales and monitoring teams. It allows field personnel to submit sales orders, delivery confirmations, surveys and other reports directly from their mobile devices. The solution has over 12,000 users and processes over 2.5 million transactions daily across industries such as FMCG, pharmaceuticals, and government agencies. It streamlines existing workflows, saves time, reduces errors and costs while improving productivity and time to market.
The document provides an introduction to Manufacturing Execution Systems (MES) by Michael McClellan, the president of MES Solutions Incorporated. It describes that MES bridges the gap between planning systems like ERP and control systems on the plant floor by collecting online information to manage resources. MES provides benefits like reduced cycle times, inventory, and lead times as well as improved quality and customer service by empowering plant operations with real-time data. The core functions of MES include interfacing with planning systems, managing work orders, tracking inventory and labor, and collecting production data to optimize manufacturing execution.
Plant check Mobile Operator Rounds EnglishYakup Bozkurt
Smart Mobile Operator Rounds with trends of manual readings and Manager's Dashboard to improve reliability and availability in industrial facilities.
Mobile PlantCheck.net ® Platform (everything on your local server) Operator Rounds with trends of manual readings and Manager's Dashboard to improve reliability and availability in industrial facilities.
+ Reduces o&m team's work effort
+ Increases reliability and availability
+ Enables analysis on data which was "not there" before;
+Saves OPEX
This document discusses options for improving system information reports generated from the NPS, PDS, and NFSC databases. The current reports have some inaccuracies and limitations. Three options are analyzed: 1) Requesting modifications from NJP, 2) Requesting a software vendor to create new reports, or 3) Having the MIS team modify report programs to improve the reports. The MIS Kaizen selects the third option of having the MIS team modify the reports, which will save an estimated 90 million rupiah over three years compared to using a vendor. The improvement will increase report accuracy and customization without additional costs.
The document discusses the GEM standard, which establishes a common interface that allows factory software to control, monitor, and collect data from manufacturing equipment. It provides an overview of GEM's features and benefits, how to properly implement the GEM interface on equipment, and best practices for both equipment suppliers and factories. Recent improvements to GEM are also outlined, as well as common pitfalls to avoid.
This document provides an overview of automated manufacturing systems (AMS). It describes that AMS use computerized controls in manufacturing equipment to automate repetitive processes. It then discusses key roles of AMS like inventory tracking, record keeping, production scheduling and control. The document outlines common AMS features such as data sharing, sensor data collection, and the use of CAD/CAM systems. It also describes different AMS types like continuous, batch and discrete systems. Finally, it explains how AMS display data through various actuators, motors, relays and pumps to control manufacturing processes.
Manufacturing Execution Systems (MES) coordinate activities on the shop floor to optimize plant operations. MES provide visibility and control of production processes by collecting real-time data from equipment and integrating it with ERP systems. Key functions of MES include production tracking, quality management, resource allocation, and maintenance management to improve operational efficiency.
Understand business critical attributes of IBMDb2 and System i monitors, measure performance counters of your AS400 server, eliminate performance bottlenecks from your IBM infrastructure, and obtain pro-tips for effective application performance.
The document discusses how a Manufacturing Execution System (MES) can help manufacturers address challenges of global manufacturing by providing visibility across plants, improving productivity, and enabling real-time reaction to changes. An MES interconnects ERP systems with manufacturing plants to increase reactivity, allow for planning and issue anticipation, transform constraints into advantages, and support continuous improvement. Key benefits of an MES over an ERP alone include improved work-in-progress visibility, production data analysis, quality management integrated within production, and shopfloor control.
Introduction to IBM Watson IoT for Predictive Maintenance and Optimization with Maximo
Speaker: Andrew Condos, IBM
Overview: Optimizing asset performance is crucial to the cost effective and efficient operation of asset-intensive organizations. Scheduled maintenance procedures help to achieve this goal, but the key to unlocking real productivity improvements is in predicting how an asset operates over its entire life-cycle.
This session will introduce you to how companies are using IBM Watson IoT Predictive Maintenance and Optimization with Maximo to identify and manage asset reliability risks that could adversely affect plant or business operations. IBM PMO with Maximo applies machine learning to prescribe actions based on predictive scoring, identifies factors that positively and negatively influence asset health and delivers a detailed comparison of historical factors affecting asset performance.
Addressing Connectivity Challengesof Disparate Data Sourcesin Smart Manufac...Kimberly Daich
Alan Weber spoke at the Smart Manufacturing Pavilion on the Road to the Smart, Digital and Connected Fab. His topic, Addressing Connectivity Challenges of Disparate Data Sources in Smart Manufacturing goes through background and goals.
Manufacturing Execution System for Industry-I am pleased to share details about our successfully working model, as how we can provide you with innovative & industry proven Plant Intelligence Solutions for Automotive Manufacturing Plant like yours to give you following benefits in Real Time Environment:
• Informed decisions based on Data Analytics
• Streamlined and Optimized Operations
• Improved Productivity
• Reduce Total Defects
• Reduced Inventory
• Lean, “Smart” MES approach and application coverage for low TCO
• Improved return on assets and investments (ROA/ ROI)
• Improved Equipment Up-Time
• Improved responsiveness, improved plant throughput time
• Enhanced Real Time visibility into production data
We have successfully served as per expectations of many End-Users in Manufacturing, Food & Beverage, Pharma, Oil & Gas, Petrochemical , Cement, Power, & metals Industry. We have more than 5000+ software installations throughout India with proven track record in almost every industry vertical and have delivered projects to 40+ countries in every continent including Americas, Europe, Asia, Africa, and Australia.
This document provides an overview of an automation engineering company called Sarla that offers industrial automation services and solutions globally. It summarizes Sarla's core services such as PLC, SCADA, MES, electrical and instrumentation design engineering. It also lists Sarla's skills and expertise in areas like PLC programming, HMI/SCADA development, robotics, safety systems, and DCS for various industries including automotive, energy, chemicals and more. Customer testimonials praise Sarla's work in automating processes for automotive plants and oil & gas facilities.
This document provides information about the ME6703 - Computer Integrated Manufacturing course. The course aims to help students understand the application of computers in various aspects of manufacturing like design, planning, costing, layout and material handling. It covers topics like introduction to CAD, CAM and CIM, types of production systems, mathematical models, levels of automation, lean production and just-in-time production. The document also provides details about CAD, CAM applications in manufacturing planning and control, concurrent engineering, computerized elements of a CIM system and different types of production systems.
PA, Indent, Po & Inventory Tracking Systemkanagarajd
The document discusses an inventory management system called TIS that can help manufacturing companies. TIS tracks inventory levels of raw materials, work-in-process items, purchased parts and supplies. It generates reports on current stock levels, purchase orders, consumption and more. TIS aims to reduce inventory costs by closely monitoring stock movements and locations. It sends alerts to avoid delays and shortages which can improve organization efficiency and profitability.
TeamWORKS offers a comprehensive work order management solution that includes nine modules such as work orders, assets, inventory, and preventative maintenance. Their solution offers features such as mobile access for field technicians, dedicated server space for customer data, and integration with various software. It provides benefits such as reduced repair costs through preventative maintenance scheduling, time savings from automated reports, and costs that are over 50% lower than competitors.
PlantConnect is one of the most advanced IIoT Platforms. It has various products specific to needs, such as Remote Asset Monitoring System (PlantConnect RAMS), PlantConnect SFactory for Real Time Manufacturing Data recording, and analytics, and PlantConnect Insights a Historian, Data Management & Reporting Solution.
This document describes GE as a supplier of substation automation system solutions. It highlights GE's experience across industries, financial strength, and commitment to quality. It then discusses GE's integrated services and solutions for substation automation including planning, engineering, protection, maintenance, real-time analysis, and more. The document emphasizes GE's focus on putting information to work for customers through monitoring, control, analytics, and remote access capabilities. It positions GE's substation automation system as providing productivity, reliability, and a competitive advantage for customers.
MicroMain's CMMS software can help manufacturing operations extend equipment life, maximize equipment availability, project budgets more accurately, better organize operations, make more informed decisions, better meet production goals, and more. Learn more at www.micromain.com
Computerised maintainance management systems for railways using big dataDavid Lim
Maximizing the availability of assets to earn revenue directly impacts financial return on assets and shareholder value. CMMS is a new approach to integrate applications which can be used to achieve this outcome. This type of system, when applied in a railway environment, can allow its operator to automate and better coordinate Operations and Management (O&M) activities such as maintenance work orders, inventory management and asset management. The railways in Australia have matured enough to understand that instead of continuing the historical cycle of break-fix work orders and static maintenance schedules, there are huge potential cost savings in predictive maintenance.
Modern analytics software solutions can identify subtle patterns or abnormal events to accurately predict future performance of the asset.
The vendor hype surrounding predictive maintenance packages has many examples of unsuccessful implementations, where the product has not met the expectations of the rail operator. This is due to a number of factors but mainly because railways have not analysed the needs of the business and requirements of the maintenance strategy that they want to pursue prior to procuring a package.
This paper will look at the problems of building requirements to suit a particular predictive maintenance package versus analysing the needs of the business to allow the market to develop a product that meets the business needs.
M-Reporting introduction and faq pharma 20140316sabbir456
M-Reporting is a mobile application service that provides data collection and reporting tools for field sales and monitoring teams. It allows field personnel to submit sales orders, delivery confirmations, surveys and other reports directly from their mobile devices. The solution has over 12,000 users and processes over 2.5 million transactions daily across industries such as FMCG, pharmaceuticals, and government agencies. It streamlines existing workflows, saves time, reduces errors and costs while improving productivity and time to market.
The document provides an introduction to Manufacturing Execution Systems (MES) by Michael McClellan, the president of MES Solutions Incorporated. It describes that MES bridges the gap between planning systems like ERP and control systems on the plant floor by collecting online information to manage resources. MES provides benefits like reduced cycle times, inventory, and lead times as well as improved quality and customer service by empowering plant operations with real-time data. The core functions of MES include interfacing with planning systems, managing work orders, tracking inventory and labor, and collecting production data to optimize manufacturing execution.
Plant check Mobile Operator Rounds EnglishYakup Bozkurt
Smart Mobile Operator Rounds with trends of manual readings and Manager's Dashboard to improve reliability and availability in industrial facilities.
Mobile PlantCheck.net ® Platform (everything on your local server) Operator Rounds with trends of manual readings and Manager's Dashboard to improve reliability and availability in industrial facilities.
+ Reduces o&m team's work effort
+ Increases reliability and availability
+ Enables analysis on data which was "not there" before;
+Saves OPEX
This document discusses options for improving system information reports generated from the NPS, PDS, and NFSC databases. The current reports have some inaccuracies and limitations. Three options are analyzed: 1) Requesting modifications from NJP, 2) Requesting a software vendor to create new reports, or 3) Having the MIS team modify report programs to improve the reports. The MIS Kaizen selects the third option of having the MIS team modify the reports, which will save an estimated 90 million rupiah over three years compared to using a vendor. The improvement will increase report accuracy and customization without additional costs.
The document discusses the GEM standard, which establishes a common interface that allows factory software to control, monitor, and collect data from manufacturing equipment. It provides an overview of GEM's features and benefits, how to properly implement the GEM interface on equipment, and best practices for both equipment suppliers and factories. Recent improvements to GEM are also outlined, as well as common pitfalls to avoid.
This document provides an overview of automated manufacturing systems (AMS). It describes that AMS use computerized controls in manufacturing equipment to automate repetitive processes. It then discusses key roles of AMS like inventory tracking, record keeping, production scheduling and control. The document outlines common AMS features such as data sharing, sensor data collection, and the use of CAD/CAM systems. It also describes different AMS types like continuous, batch and discrete systems. Finally, it explains how AMS display data through various actuators, motors, relays and pumps to control manufacturing processes.
Manufacturing Execution Systems (MES) coordinate activities on the shop floor to optimize plant operations. MES provide visibility and control of production processes by collecting real-time data from equipment and integrating it with ERP systems. Key functions of MES include production tracking, quality management, resource allocation, and maintenance management to improve operational efficiency.
Understand business critical attributes of IBMDb2 and System i monitors, measure performance counters of your AS400 server, eliminate performance bottlenecks from your IBM infrastructure, and obtain pro-tips for effective application performance.
The document discusses how a Manufacturing Execution System (MES) can help manufacturers address challenges of global manufacturing by providing visibility across plants, improving productivity, and enabling real-time reaction to changes. An MES interconnects ERP systems with manufacturing plants to increase reactivity, allow for planning and issue anticipation, transform constraints into advantages, and support continuous improvement. Key benefits of an MES over an ERP alone include improved work-in-progress visibility, production data analysis, quality management integrated within production, and shopfloor control.
Introduction to IBM Watson IoT for Predictive Maintenance and Optimization with Maximo
Speaker: Andrew Condos, IBM
Overview: Optimizing asset performance is crucial to the cost effective and efficient operation of asset-intensive organizations. Scheduled maintenance procedures help to achieve this goal, but the key to unlocking real productivity improvements is in predicting how an asset operates over its entire life-cycle.
This session will introduce you to how companies are using IBM Watson IoT Predictive Maintenance and Optimization with Maximo to identify and manage asset reliability risks that could adversely affect plant or business operations. IBM PMO with Maximo applies machine learning to prescribe actions based on predictive scoring, identifies factors that positively and negatively influence asset health and delivers a detailed comparison of historical factors affecting asset performance.
Addressing Connectivity Challengesof Disparate Data Sourcesin Smart Manufac...Kimberly Daich
Alan Weber spoke at the Smart Manufacturing Pavilion on the Road to the Smart, Digital and Connected Fab. His topic, Addressing Connectivity Challenges of Disparate Data Sources in Smart Manufacturing goes through background and goals.
Manufacturing Execution System for Industry-I am pleased to share details about our successfully working model, as how we can provide you with innovative & industry proven Plant Intelligence Solutions for Automotive Manufacturing Plant like yours to give you following benefits in Real Time Environment:
• Informed decisions based on Data Analytics
• Streamlined and Optimized Operations
• Improved Productivity
• Reduce Total Defects
• Reduced Inventory
• Lean, “Smart” MES approach and application coverage for low TCO
• Improved return on assets and investments (ROA/ ROI)
• Improved Equipment Up-Time
• Improved responsiveness, improved plant throughput time
• Enhanced Real Time visibility into production data
We have successfully served as per expectations of many End-Users in Manufacturing, Food & Beverage, Pharma, Oil & Gas, Petrochemical , Cement, Power, & metals Industry. We have more than 5000+ software installations throughout India with proven track record in almost every industry vertical and have delivered projects to 40+ countries in every continent including Americas, Europe, Asia, Africa, and Australia.
This document provides an overview of an automation engineering company called Sarla that offers industrial automation services and solutions globally. It summarizes Sarla's core services such as PLC, SCADA, MES, electrical and instrumentation design engineering. It also lists Sarla's skills and expertise in areas like PLC programming, HMI/SCADA development, robotics, safety systems, and DCS for various industries including automotive, energy, chemicals and more. Customer testimonials praise Sarla's work in automating processes for automotive plants and oil & gas facilities.
This document provides information about the ME6703 - Computer Integrated Manufacturing course. The course aims to help students understand the application of computers in various aspects of manufacturing like design, planning, costing, layout and material handling. It covers topics like introduction to CAD, CAM and CIM, types of production systems, mathematical models, levels of automation, lean production and just-in-time production. The document also provides details about CAD, CAM applications in manufacturing planning and control, concurrent engineering, computerized elements of a CIM system and different types of production systems.
PA, Indent, Po & Inventory Tracking Systemkanagarajd
The document discusses an inventory management system called TIS that can help manufacturing companies. TIS tracks inventory levels of raw materials, work-in-process items, purchased parts and supplies. It generates reports on current stock levels, purchase orders, consumption and more. TIS aims to reduce inventory costs by closely monitoring stock movements and locations. It sends alerts to avoid delays and shortages which can improve organization efficiency and profitability.
TeamWORKS offers a comprehensive work order management solution that includes nine modules such as work orders, assets, inventory, and preventative maintenance. Their solution offers features such as mobile access for field technicians, dedicated server space for customer data, and integration with various software. It provides benefits such as reduced repair costs through preventative maintenance scheduling, time savings from automated reports, and costs that are over 50% lower than competitors.
PlantConnect is one of the most advanced IIoT Platforms. It has various products specific to needs, such as Remote Asset Monitoring System (PlantConnect RAMS), PlantConnect SFactory for Real Time Manufacturing Data recording, and analytics, and PlantConnect Insights a Historian, Data Management & Reporting Solution.
This document describes GE as a supplier of substation automation system solutions. It highlights GE's experience across industries, financial strength, and commitment to quality. It then discusses GE's integrated services and solutions for substation automation including planning, engineering, protection, maintenance, real-time analysis, and more. The document emphasizes GE's focus on putting information to work for customers through monitoring, control, analytics, and remote access capabilities. It positions GE's substation automation system as providing productivity, reliability, and a competitive advantage for customers.
The document describes a smart manufacturing suite called SUPERAxis developed by A.T.E. Enterprises to provide real-time plant monitoring and analytics. The suite involves continuous monitoring of remote plant assets and critical process parameters. It provides real-time reporting of KPIs and alerts to keep plant users informed of critical conditions. The solution includes hardware for data acquisition and a software framework for data storage, visualization of trends, reports, alerts and notifications to empower plant personnel.
EnviroConnect is a web-based environment quality monitoring system that collects data from devices monitoring stack emissions, ambient air quality, and water quality. It allows users to view data in real-time, configure alarm thresholds, generate reports, and send data to pollution control boards. The system is designed according to India's CPCB guidelines and can be deployed either locally or on a nationwide network. It has been implemented in over 50 industries across India to monitor their emissions and effluent quality.
SeeMyMachines enables remote real-time monitoring of your machines. Get information such as machine output, operating speed, process variables, hours in operation and downtime regardless of where you are. Receive alerts if operating thresholds are breached. Access machine-related data such as maintenance records, service and user manuals, spare parts information and warranty details from a central secure location.
The document discusses an IoT-based smart manufacturing solution called EcoAxis for power plants. The solution continuously monitors critical plant parameters to help operators make informed decisions that improve plant performance, availability, and reliability while reducing operating and maintenance costs. It achieves this through remote access to real-time data, predictive maintenance using condition monitoring, and analytics to optimize plant efficiency and operations.
The document discusses trends in SCADA systems and architectures. It summarizes that SCADA systems are evolving to include features like improved control room management, alarm management, and change management. The architectures are expanding to include test and development systems, decision support systems, log servers, mobile access, and integration with technologies like GIS and video surveillance. Collaboration tools are being used to improve incident response. Future innovations may include more advanced HMI technologies, drones for monitoring infrastructure, and adoption of emerging computing technologies like virtualization.
Apex Controls Specialists provides automation and control system design, programming, fabrication and testing for modular extrusion lines. They take a integrated approach using Ethernet communications between the PLC, drives, feeders and I/O to provide benefits like reduced wiring and easy diagnostics. Their software provides historical trending, SPC, recipe management and lot tracking to support quality production. Apex also offers wireless interfaces, modular software and interfaces for new modular plant designs.
I was wondering if there were any Industry 4.0 opportunities at PAR Formulation
Intellithink is a young company based out of Chennai and Bangalore that offers comprehensive solutions in real-time productivity monitoring (including energy) and maintenance, condition-based monitoring.
The Role of Models in Semiconductor Smart ManufacturingKimberly Daich
This document discusses the role of models in smart manufacturing. It defines smart manufacturing as cyber-physical systems that monitor physical processes, create virtual copies, and make decentralized decisions via the Internet of Things in real-time. The presentation outlines how equipment models have evolved through SEMI standards and are now sufficient to support application interoperability. It provides examples of how equipment models can be leveraged for applications like substrate tracking, process execution tracking, lot completion estimation, and fault detection/classification. The document concludes that models will play an increasingly important role in smart manufacturing as the number and variety of connected components grows.
The document describes a student project to develop a Health and Usage Monitoring System (HUMS) for vehicles. The objectives are to collect real-time data from a vehicle using sensors, transmit the data to a cloud database, analyze the data using custom software, and notify vehicle owners of any issues. The project aims to allow for predictive maintenance to improve vehicle reliability and performance. A prototype system was tested on a car using an OBD scanner connected to a Raspberry Pi computer. The system demonstrated live monitoring of vehicle data and detection of potential issues. HUMS could benefit various industries by enabling condition-based maintenance of mechanical systems.
This document provides an overview of SCADA systems and their application in power system operation and control. It discusses:
- How SCADA systems enable centralized monitoring and control of dispersed power system assets under deregulated electricity markets.
- The typical components of a SCADA system including the human-machine interface, application servers, communication servers, remote terminal units, and communication infrastructure.
- The main functions of SCADA systems including data acquisition, event and alarm processing, control capabilities, data storage and analysis.
- Communication protocols commonly used in SCADA systems like DNP3, IEC 60870-5-101/104, and IEC 60870-6 for
The document summarizes a presentation on incorporating stakeholder requirements for smart manufacturing in the gigafab era. Key points include:
- Identifying the stakeholders and their priorities, such as process, maintenance, and industrial engineers.
- Developing a rigorous process to translate stakeholder requirements into equipment interface specifications.
- The importance of a common equipment model and standards like SEMI E164 for enabling applications and increasing engineering efficiency.
- A call to action to identify key stakeholders, capture requirements, assess impacts, and leverage standards.
People Counting: Internet of Things in Motion at JavaOne 2013Eurotech
This document discusses using Java and related technologies like OSGi and Eclipse Kura to develop an IoT gateway and edge analytics solution for environmental monitoring stations. It presents a use case of sensors collecting air quality data and transmitting it via MQTT to databases in the cloud for storage and complex event processing. The proposed architecture leverages Java SE Embedded, OSGi, and Oracle Event Processing Embedded to implement filtering, correlation, alerts and statistics on the gateway before transmitting data to an Everyware Cloud and Oracle Cloud for further analytics and management of devices.
Java in the Air: A Case Study for Java-based Environment Monitoring StationsEurotech
Eurotech and Oracle Joint presentation at JavaOne 2014 that introduces:
IoT Present and Challenges
Java, OSGi and Eclipse Kura: IoT Gateway Services
Embedded Data Stream: Edge Analytics
Use Case: Environment Monitoring Stations
The document discusses the implementation of a SCADA-DMS-OMS system for Puri Electrical Division in Odisha, India comprising RTUs, FRTUs, and other devices to monitor and control the electrical distribution network. Key features of the DMS software are described including dynamic visualization of the network, real-time control capabilities, simulation for analysis and planning, and access to databases and reports. An overview of the communication infrastructure, servers, and other hardware deployed is also provided.
The document describes a new process control system developed by the company under their continuous development program. It includes an open SQL database and interactive graphical interface. Key features include enabling clients to generate reports and interface with business software, user-configurable trending applications, and integrated control of pellet mills via Ethernet. The new system builds upon 37 years of experience while retaining core features from previous systems.
Air Quality Data Acquisition and Management SystemsAgilaire LLC
This document describes Agilaire's AirVision software for ambient air quality data acquisition, management, and reporting. Some key points:
- AirVision is used by 70% of US EPA monitoring agencies and internationally for its ability to integrate data from various monitors and sources.
- It provides automated data collection, quality assurance tools, pre-built and customizable reports, remote instrument polling, and exchange of data with external users and databases.
- The system supports a variety of ambient air monitors and meteorological equipment through open communication protocols and instrument-specific device drivers for seamless data acquisition.
Condition monitoring (or CM) is the process of monitoring a parameter of condition in machinery (vibration, temperature etc.) and identify a significant change which is indicative of a developing fault.
The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent failure and avoid its consequences.
Flutter is a popular open source, cross-platform framework developed by Google. In this webinar we'll explore Flutter and its architecture, delve into the Flutter Embedder and Flutter’s Dart language, discover how to leverage Flutter for embedded device development, learn about Automotive Grade Linux (AGL) and its consortium and understand the rationale behind AGL's choice of Flutter for next-gen IVI systems. Don’t miss this opportunity to discover whether Flutter is right for your project.
May Marketo Masterclass, London MUG May 22 2024.pdfAdele Miller
Can't make Adobe Summit in Vegas? No sweat because the EMEA Marketo Engage Champions are coming to London to share their Summit sessions, insights and more!
This is a MUG with a twist you don't want to miss.
Mobile App Development Company In Noida | Drona InfotechDrona Infotech
Looking for a reliable mobile app development company in Noida? Look no further than Drona Infotech. We specialize in creating customized apps for your business needs.
Visit Us For : https://www.dronainfotech.com/mobile-application-development/
Top Features to Include in Your Winzo Clone App for Business Growth (4).pptxrickgrimesss22
Discover the essential features to incorporate in your Winzo clone app to boost business growth, enhance user engagement, and drive revenue. Learn how to create a compelling gaming experience that stands out in the competitive market.
SOCRadar's Aviation Industry Q1 Incident Report is out now!
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Utilocate offers a comprehensive solution for locate ticket management by automating and streamlining the entire process. By integrating with Geospatial Information Systems (GIS), it provides accurate mapping and visualization of utility locations, enhancing decision-making and reducing the risk of errors. The system's advanced data analytics tools help identify trends, predict potential issues, and optimize resource allocation, making the locate ticket management process smarter and more efficient. Additionally, automated ticket management ensures consistency and reduces human error, while real-time notifications keep all relevant personnel informed and ready to respond promptly.
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3. Internet of Things (IoT)
Platform
for
Monitoring & Control
of
Industrial Devices
4. Monitor
Devices
• Same or different types of devices
Location
• Located in a single or multiple plants (sites)
Time and
place
• Anytime (24x7)
• From anywhere
Frequency
• Continuous OR Need-based
5. Packaging m/c
Test Beds
Wire drawing / cutting m/c
Any PLC controlled m/c
Devices fitted with a Controller / PLC / HMI
Plastics m/c
(Injection moulding,
extruders)
Boilers
Pumps
Chillers
Gas Analyzers
Weather Stations
?
Other Devices
Which Devices
6. Connect with Sensors
Connect directly with field sensors through PlantConnect integration with 3rd party IO
modules
IO Modules from
- National Instruments
- Renu Electronics
- Other vendors
7. Business Drivers
Perform proactive
maintenance
Use skilled
manpower
more effectively
Get a ‘differentiator’
in support and
service
Monitor plant
KPIs
Get plant
health alerts
via SMS and email
Integrate plant
data with enterprise
systems
Real time
reports
Improve resource
Utilization by reducing
downtime
Build traceability in
production
Energy Monitoring
8. Components
Data Acquisition Module (DAM)
• Installed at each site
• Connects to devices, polls data and
sends to PlantConnect server
PlantConnect Server
• Web server located anywhere on
internet / intranet
• Receives data from all DAM
• Provides functions to clients for real
time monitoring, reporting, analysis
Browser based client
• PC
• Tablet
• Mobile
9. • PlantConnect DAM
installed on each site.
It collects data from
equipment in real time
• PlantConnect Server
on customer premises
/ cloud
• The data from each
site is sent to
PlantConnect server
over internet
• PlantConnect server
processes the
data…tops it up with
intelligence…and
presents it to different
types of users like
Support Team,
Managers, Top
Management
• Each user sees what
is relevant to him/her
Deployment
Real time data acquisition using protocols like Modbus, OPC etc.
12. Visualization
• Device tree
• Hierarchical view of complete installation
• Device status icons
• Role based dashboards – System level
and Device level
• Drill down to individual devices from the
dashboard
• Real time data values / trends
13. Visualization
• Real time data trend
• Real time data values
• Android application
• Access device status, real time data and
alarms from anywhere using your smart
phone or tablet
14. Alarm Management
• Parameter limit based alarms
• Conditional alarms (see details
on next slide)
• Alarm alert on browser client,
mobile app
• Alarm alert by SMS, email
• Alarm escalation
15. Historian
• View / print historical data values
• View / print historical data trend
• View / print alarms archive
• Rollup data views
• Apply simple functions like avg., min.,
max.
• Export data to CSV / SQL / Custom
format
• Send exported data to other systems
via FTP, web service etc.
• Schedule data export
16. Condition Based Processing
Define conditions
• Based on multiple parameters
• Multiple conditions joined by AND / OR
• Attach periodicity / number of occurrences to the
condition
Examples -
(Pressure1 < 68 AND Valve1 = OFF )
If this occurs 5 times in 30 minutes, then set condition true
(Abs(Zone1Temp – Zone1SetTemp) >= Zone1TempTolerence OR
Abs(Zone2Temp – Zone2SetTemp) >= Zone2TempTolerence )
If this condition occurs and stays for 10 seconds, set condition true
17. Condition Based Processing
Condition Processing
Attach condition to one of following
Condition
Based Alarms
Generates an alarm
when condition
occurs
Condition Based
Maintenance
Generates
maintenance workflow
State change
Records a state
change for device /
process when
condition occurs
Execute logic
Executes custom
logic when condition
occurs. Used for
performance /
efficiency calculations
18. Execution of Custom Logic
• Plug-in custom logic modules. These are
executed
– Time based
– Every polling cycle
– Based on condition evaluation
19. Asset Maintenance
• Maintenance scheduling – condition based / running
hours based / periodic
• Maintenance alerts
• Maintenance logging
Asset
Maintenance
• Maintenance Due Report
• Maintenance Logs
Maintenance
Reports
back
• Define asset health conditions
• Raise alerts when the condition occurs
• Send SMS / Email for each alert
20. Data Analysis & Reporting
• Standard as well as customized reports
• Automatic report scheduling and delivery as file,
email, hard copy
Reports
• Trends
• Charts (X-Y chart, pie chart, bar chart etc.)
Charts
• Data entry engine – Define and generate data entry
screens, for manual data
• Any report / chart can contain manual as well as
automatic data
Data Entry Engine
back
21. Report Builder
Report Definition
Define reports consisting of
raw data, configuration,
processed data,
expressions etc.
Data grouping by interval
Functions like avg, min,
max, sum etc. on detail and
summary sections
Publishing
Publish reports for specific
devices and user roles
Once published, users can
use the report like any
standard report
Reporting power in your hands
22. Integration
• Get Data Interface
• Integration with different data sources
• Devices / OPC HDA / SQL / Custom
sources
Downward
Integration
• Put Data Interface
• Integration with Enterprise Applications
• Data stored as binary files / CSV files /
SQL / XML / Custom format
Upward
Integration
back
23. Configuration
• Extensive configuration tool to configure
sites, devices, parameters, users etc
• Remote configurable DAM
Configuration
• User authentication – password + IP
address
• Role based authorization
• Device – User matrix for access rights
• Secure data storage
Access Control
and Security
back
31. • Web based Environment Quality Monitoring System
• Applications
– Ambient Air quality monitoring
– Stack emissions monitoring
– Water quality monitoring
– Effluent monitoring
• Connectivity to gas analyzers, SPM analyzers, water analyzers, weather
stations from various manufacturers
Compliant with Indian Pollution Control Board (PCB) requirements
EnviroConnect®
34. PlantConnect® Insights
Report
Builder
Real time
reporting
solution
Define and
publish reports on
the fly
Custom
reports and
charts
developed as
per your
needs
Collects real
time data from
plant DCS,
other devices
Reports
basis
machine
data +
manual data
Reports
over
intranet /
internet
On
demand
reports +
scheduled
reports
35. Standard Reports for Dairy
32 standard reports. Some of these are -
• Cream Pasteurizer Report
• Mass Balance Report
• Equipment Master Report
• Equipment Running Hrs Report
• Lab Milk Testing Report
• LYE Uploading Report
• Milk Closing Report
• Milk Pasteurizer Report
• Process CIP Report
• Product Transfer Report
• Silo Testing Report
• Tanker CIP Report
• Utility Consumption Report
• Economizer, Cond and Accumulator Parameters Report
• Power Monitor Data Report
37. SFactory Case Study - Energy
Power Plant Sub-Station
Energy Management
- Energy consumption
analysis
- Peak load management
- Circuit overload / trip
alerts
38. SFactory Case Studies - Plastics
German plastics company
Integration with MES
- Data Acquisition from Injection Moulding Machines of Arburg and
Demag
- Integration of data in Customer’s Manufacturing Execution System via
SQL Server
Multiple plants of a plastics company in India
Production Monitoring
- 3 plants – total 40 injection moulding machines
- Plant / shift / machine performance monitoring
- Condition based maintenance
- Reporting
39. RAMS Case Study
OEM manufacturing Paper Processing Machines
Remote monitoring of machines installed at customer sites
DAM installed on machine controller More than 60 machines monitored
round the clock System used by OEM and machine users
Objectives
- Improve customer
service
- Reduce AMC /
warranty costs
- Ensure increased
machine life by
Just In Time (JIT)
maintenance
- Production data
collection for R&D
40. EnviroConnect - CPCB Server for FM
EnviroConnect server installed in CPCB on behalf of Forbes Marshal
• Real time CEMS and ETP data collection from various plants throughout the
country
• Around 300 devices connected
• Largest environment data server in India in terms of number of devices
connected
• Same system accessed by industries and regulators
41. PlantConnect Insights
A Dairy in Gujarath, India
- Connected to 7 devices
DCS for milk plant
DCS for refrigeration
plant
Milko scan - 2
Titrator - 2
Weigh bridge
- Objectives
Real time
reporting, 38
reports
Maintenance alerts
44. Ascent Informatics (India) Pvt. Ltd.
Software Solutions for Industrial Automation
Thought leader in convergence of
Industrial Automation &
Information Technology
45. About AIPL
People
Our customers,
employees and
associates
Processes
• ISO
9001:2008
• Process
driven, but
agile approach
Products
Innovative IT
solutions in
Industrial
Automation
We believe in….
46. USPs
We work beyond technology
Hardware neutral solutions
Mix of product and custom development
Flexible and sensitive to client’s needs
Optimum Quality Management System certified by
ISO
Resources continuity and retention
Involvement of top management in projects
Cost effective and great value for money
47. Industrial Automation Applications
Types of applications developed
Web based monitoring and control
Plug and play instrumentation platform
Data loggers / Data Acquisition Servers
Web enabling of hardware
SCADA
Device Drivers
Many more…
48. Our customers are saying…
We would absolutely recommend AIPL to other firms looking for a
good partner, and would give them the highest recommendation.
- Steve Drevik, CEO, Agilaire LLC
We are delighted to have been able to work with AIPL and strongly
believe that their flawless execution was a key factor to our project
success.
- Director, Motion Business US & Asia, A Public Company in CA, USA
Everyone at AIPL is proactive, flexible, energetic and capable to
accept and meet new challenges.
- Mahesh Washikar, CEO, FuturePath
49. Thank You!
Dr. Arvind Tilak, Jt. CEO
arvind.tilak@aiplindia.com
Mr. Anand Taparia, Manager – Business Dev.
anand.taparia@aiplindia.com
Or call us at +91 20 6500 4608
Ascent Intellimation Pvt. Ltd.
‘Dnyanamayi’, 1, Shreeniketan Society,
Kothrud, Pune 411038, India
www.plantconnect.net