SCADA a gyakorlatban - Accenture Industry X.0 Meetup

REINVENT
POSSIBILITY WITH
INDUSTRY X.0
SCADA - MEETUP
Presenter:István Komjád, István Pálinkás, Bálint Csenkey-Bencsik
Date: 31st of July 2018

2Copyright © 2017 Accenture. All rights reserved.
INDUSTRY X.0
Agenda:
18:00 - 18:10 INDUSTRY X.0 HU INTRO
WHAT WE ARE DOING...
18:10 - 18:25 GENERAL SCADA OVERVIEW
- WHAT DOES IT MEAN „SCADA”?
- WHAT DOES IT MEAN „HMI”?
- WHAT DOES IT MEAN „VERTICAL INTEGRATION OF SCADA”
18:25 - 18:55 HOW DOES SCADA LOOK LIKE?
- SIEMENS WINCC CLASSIC AND WINCC OA
- GE IFIX
- WONDERWARE INTOUCH
- CLOUD BASE SCADA BY IGNITION
- DCS SYSTEMS LIKE SIEMENS PCS7
18:55 - 19:10 PROJECT SAMEPLES
- BUDAPEST METRO4
- FISCHER TECHNIC MODELL IN COE, BUDAPEST
19:10 – 19:30 FUTURE OF SCADA:
- SCADA VS. MES
- UI DESIGN QUESTION: FANCY SCREENS OR CLASSIC SCADA
- 3D SCADA, AR/VR AND SMART DEVICE INTEGRATION
19:30 – 20:00 Q&A

INDUSTRY X.0
HUNGARY
ISTVÁN KOMJÁD

INDUSTRY X.0 IS ABOUT BEING
SMART, CONNECTED, LIVING & LEARNING
Copyright © 2017 Accenture. All rights reserved.
4
LEARNING
CONNECTED
SMART
LIVING
VENDORS
SUPPLY-CHAIN
CHANNEL PARTNERS
SERVICE
NETWORK
ACADEMIA
STARTUPS /
PARTNERS
/
B2B B2C
A SMART MINING TRUCK can:
i. innovate hyper-personalizedexperiences by
changing drive settings autonomously to suit the
terrain
ii.innovate new operational efficiencies by tracking
fuel utilization and maintenance data to optimize
speed and route in real-time
iii.innovate new sources of growth by transforming
the business model from product-centric to as-a-
service, thus creating new revenue streams and
increasing billable uptime for the company.
EXAMPLE

AS A FIRM, WE ARE COMMITTED TO HELP OUR CLIENTS ACHIEVE HIGH PERFORMANCE
ACROSS ALL INDUSTRIES AND FUNCTIONS
5

1830 PEOPLE MAKE UP THE DIGITAL IX.0
PRACTICE…AND IT’S STILL GROWING
6
USA
283
ICEG
730
GALLIA
298
ASGR
163
NORDIC
6
MET
112
UKI
57
CANADA
50
IBERIA
13
ANZ,
ASEAN
CHINA &
JAPAN
64
LATAM
51
INDIA
2

INDUSTRIAL SOFTWARE DEVELOPMENT:
FIELDS & CREDENTIALS
MAJOR CAR MANUFACTURERS
- enterprise application development (java,
C#, .Net)
- next generation customer portal
development: web-development, user
interface design and portal test automation
in multinational environment (react.js,
javascript, Typescript, HTML5, CSS3, Sketch,
GraphQL)
- operation, maintenance and support (IT
and functional)activities
ENERGYSECTOR
- predictive maintenance
applications using AI that identifies
deviations fromnormal behavior
long before fixedthresholds are
exceeded(Java)
AIRLINE
- establishing transparency (like
seet booking) amongthe systems
of alliance members. (Java,
microservices,APIGEE)
GOVERNMENT HEALTH & PUBLIC
SECTOR
- web application development (Asp.
Net)
- Kindergarten registration portal
- application development (Java,
Oracle)
- operation and maintanence for the
German Civil Registry Department
(project language is German)
RPA (Robotic Process Automation)
- best suited for regulated industries
and standardized processes
- increased productivity and
transparency
- reduced operationcosts and errors
Tools used: Blue Prism, UI Path,
Automation Anywhere. Clients:
finance,car manufacture, energy
Copyright © 2017 Accenture. All rights reserved. 7

AUTOMATION SOLUTIONS AND CAPABILITIES –
FORM CONCEPT TO IMPLEMENTATION
PLANT OPERATION, MAINTENANCE,
COMMISSIONING, TEST
Supportoperationsmanagementand
enhance go-live toprovide rocksolid
performance.
SHOP-FLOOR LEVEL DESIGN & SIMULATION
Fromconcept tovalidation.Evaluationof AS-IS
situation,automationmaturity, definitionof TO-BE
reference architecture,detailedcontrol design.
AutomationMasterPlan
Industrial network design
Plantinformationtechnologydesignandsetup.
Processflow simulation
CONVERSION & STANDARDIZATION
SERVICES
Assetsandacceleratorstokeepautomation
flexibleandsustainable.
AUTOMATION
FromPLC, SCADA andDCS programmingto
advancedprocesscontrolsandeverythingin
between:designing,implementingand
maintainingsystemsthatkeepassetsrunning
at maximumefficiency.

INDUSTRIAL DESIGN AND MECHANICAL ENGINEERING:
FIELDS & CREDENTIALS
VIRTUAL COMMISSIONING
Creationof the 2D and3D simulation
model andanimationof the robot
motionsandthe workstationshelps
us togenerate a process simulation
whichisable tocommunicate inreal
time withanMES system.
CONNECTED HOTEL WORKER
(INDUSTRIAL DESIGN)
Integrationof anaffordable wearable
technologyintoexistingsystems.The
teamisfocusedoncreatingan
innovativeworkforce management
productto digitize the hospitality
industryandimprove guest
satisfaction
3D PRINTING
Providingclientsaone-stopsolution
to Analyze,EvaluateandIntegrate 3D
printingata scale inan “Ownership
Model”or “OutsourcingModel”
VISUALIZATION
Virtualizationassistourclientsto
putnewproductson the market
and todeliverthemtoendusers,
while supportinstallation,
operationandmaintenance of
devicesusingAR/VR/MR
technologies.
MECHANICAL & INDUSTRIAL DESIGN
Designingnew productswhichmatch
withthe client/userneeds(incl.user
environment).Brand& marketing
requirementsergonomicrequirements
and fittingdesigntothe manufacturing
requirements.Creating3Dmodels,
technical documentations,testing
prototypes –developingdesign

INDUSTRY X.0
GENERAL SCADA
OVERVIEW
ISTVÁN PÁLINKÁS

• SCADA
• Supervisory control and data acquisition
• Archiving
• Database handling
• Script management
• Layer 3 integration
• Server-client architecture
• HMI
• Human Machine Interface (local touch panels)
• Less data visualization
WHAT DOES IT MEAN?
Source:https://en.wikipedia.org/wiki/SCADA
Source: siemens.com
Source: google

INDUSTRY X.0
Product
Development
Embedded
Systems
Industrial
Connectivity
ControlSystems
Application
Software
SupportServices
CAD / Product
Design
Industrial
Projects
Digital Plant
MES/MOM
CAD Systems
Automation
Support
Services
PLM
12
SCADA
PLC

DIGITAL PLANT PRACTICE
13Copyright © 2017 Accenture. All rights reserved.
SCADA

TRANSFORMATION TOWARDS IT/OT-
INTEGRATION
0. PRE-FOUNDATION AS-IS

IDEAL TO-BE SOLUTION ARCHITECTURELevel4Level3Level1-2Level0
ENTERPRISE APPLICATIONS (ERP, CRM, PLM & SCM)
MES (Or similarfunctionality)
Product
Quality
Machine
Operations
Inventory
Tracking
Connected
Worker
Energy
Management
Tool & Equipment
Tracking
Analytics/MachineLearning Reporting
Data Lake
Gateway
(IIoT Agent)
RFID Reader
(IIoT Agent)
Bar Code Reader
(IIoT Agent)
Controller
BLENode
(IIoT Agent)
PLCPLC
Machine 1 Machine 2 Additional Sensor (vision,
pressure,vibration)
Part Bin Robots Worker
Additional Data Sources
Aggregate
Connect
Acquire
Control
Plant Floor
Ethernet Switchers
Digital Factory Platform
(Cloud)
HMI
Plant Floor
Ethernet Switchers
PlantLevel Infrastructure
Digital Factory Platform (Edge) Digital Factory Platform (Edge)
15

Cloud
IIOT
Mobile Applications and
Augmented Reality
Data Mining and Advanced
Data Analytics
Predictive
Analysis
Artificial Intelligence and
Machine Learning
Advanced Process
Automation
Robotics and Robotic Process
Autom`ation (RPA)
Video Analytics and
Drones
CONVERGENT TECHNOLOGIES ACROSS
IT/OT ENABLE DIGITAL PLANT

INDUSTRY X.0
HOW DOES SCADA LOOK LIKE?
BÁLINT CSENKEY-BENCSIK

SIEMENS
WINCC CLASSIC/PROFESSIONAL
o Minimal TAG license 128 TAG
o Maximal TAG license 256k TAG
o Runnable op. systems: Windows
o Single way scripts system
o Visual basic and "C" script program languages
o Build-in MsSQL Database
o Build-in OPC (DA and UA) Server
o Build-in PLC drivers
o User-friendly development environment
o Price list system
o Big flexibility for Customer's needed
o Classic designed

SIEMENS
WINCC OA (OPEN ARCHITECT)
o Maximal TAG license unlimited TAG
o Runnable op. systems: Windows, Linux, Solaris
o Multiway scripts system
o "C" and "C++" script program languages
o Build-in Own Database
o Build-in Oracle connector
o Build-in PLC, Camera system and controller drivers
o Not user-friendly development environment
o Project price system
o Very big flexibility for Customer's needed
o Classic designed

DCS (DISTRIBUTED CONTROL SYSTEM)
SIEMENS PCS7
• Object base system
• Runnable op. systems: Windows
• Single way scripts system
• Visual basic and "C" script program languages
• Build-in MsSQL Database
• Build-in OPC (DA and UA) Server
• Build-in PLC drivers
• User-friendly development environment
• Price list system
• Flexibility for Customer's needed
• Classic designed

GE PROFICY IFIX
o Maximal TAG license unlimited TAG
o Visual basic program languages
o Not build-in MsSQL Database
o Not build-in OPC (DA) Servr
o Not Build-in PLC drivers
o Price list system
o Less flexibility for Customer's needed
o Classic/old designed

SCHNEIDER
WONDERWARE INTOUCH/GALAXY
o Minimal TAG license 64 TAG for InTouch
o Maximal TAG license 60k for InTouch unlimited TAG
o Maximal TAG license unlimited TAG for Galaxy
o "C++" script program languages
o Build-in Own Database
o Build-in SQL connector
o Build-in PLC and controller drivers
o User-friendly development environment
o Price list system
o Very big flexibility for Customer's needed
o Classic designed (inTouch)
o Modern/fancy designed (ArchestrA Galaxy)

CLOUD BASE SCADA
BY IGNITION
o Build-in SQL connector
o Build-in PLC and controller drivers
o Price list system (base of module type)
o Flexibility for Customer's needed
o Modern/fancy designed

COMPARISON
WinCC OA
WinCC Classic
IFix
Wonderware inTouch
IFix
WinCC Classic

CENTRAL ARCHIVE SERVERS
OR HISTORIAN SERVERS
o Long term archive
o More archive of SCADA servers
o Backup System
o No direct connect with Level 1 (Machines and sensors)
o Build-in SQL or Oracle Database
o Analyitics software

INDUSTRY X.0
PROJECT SAMPLES
BÁLINT CSENKEY-BENCSIK

SCADA FOR
METRO
STATION AND
TUNEL
• WinCC Classic v7.2
• 3 metro stations
• >2000 I/O
• >200 object
• >30 PLC
• >3000 A&E msg
• >250 Archive Tag
• VPN and GPS com.

PRODUCTIONLINE
MODELLING IN COE,
BUDAPEST
• iFix v5.9
• >500 I/O
• >100 object
• MES and SAP connection
• VUP connection

INDUSTRY X.0
FUTURE OF SCADA
ISTVÁN PÁLINKÁS

SCADA
• ISA-95 integration model: Level 2
• Main purpose:
– Real time data monitoring and process visualization
– Graphical view of system diagnistic
– Alarm monitoring and management
– Human Machine Inetrafing – human interaction to control
system.
– Basic reporting and trend visualizations
SCADA VS. MES
MES
• ISA-95 integration model: Level 3
• Main purpose:
– To syncronize shop-floor activity to ERP business processes
– Production Order download and Management
– Genology, Traceability (part, material and tools)
– Work operations, instructions
– Material management
– Tools management
– Interlocking
– Process monitoring
– Operation KPI calculation
– Backflush to the ERP system.
Level 3: MES
Level 2: SCADA

31
SCADA,
MAINTENANCE SUPPORT
ANALYTICS
PREDICTIVE MAINTENANCE
Deploying predictive
analytics alone can reduce:
Benefits
Capability Maturity
1
3
4
5
6
BREAKDOWN
Breakdown
maintenance,
reactive mindset
PLANNED
Breakdownmaintenance includes
prioritizationinmaintenance planning
PREVENTIVE
Preventative
maintenance
to avoid
breakdowns,
includes
prioritizationto
plan
maintenance
activities
CONDITION
Conditionmonitoringandpreventive
maintenance to increase equipment reliability
PREDICTIVE & PRESCRIPTIVE
Focus onreliability &continuous equipment
improvements usingmonitoringtechniques
& badactorreports
COLLABORATIVE
Focus onintegration
and collaboration
2
COMMANDCENTER
Connected Asset Journey
AUTONOMOUS
Enable systems to interact
and make decisions
autonomously
Copyright © 2018 Accenture All rights reserved.

DEVICE AGNOSTIC SOLUTION
Single and Stereoscopic displays
with bigger displays. Voice, touch/tap and
button interaction. Object recognition and
3D overlays. Average weight and medium
to high price points
AUGMENTED REALITY
Epson
ODG
HoloLens
HANDHELDS
Handheld displays with various screen
sizes and weights. Can be leveraged for
tap and voice interactions. Selected high-
end models include 3D and augmented
reality recognition.
Google
Vuzix
ASSISTED REALITY
Single optic element
Information out of your direct view
Voice, touch and button interaction
Concise step-by-step information
Lightweight and low price point
Realwear HMT1
Google ARCore
Apple iOS ARKit
Copyright © 2018 Accenture All rights reserved. 32

3D SCADA
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https://youtu.be/yu-M6Omk1ps
https://youtu.be/i8nqbp81Pt0

CONTACT
You can check our open positions at Industry X.0 at
accenture.com/industryxhu

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