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1
Other Loom Mechanisms
A series of other mechanisms is used in the
interest of productivity and quality.
Warp protector motion
Warp and weft stop motion
Weft replenishment
Weft patterning
Weft yarn storage system
Selvedge formation: leno or tuck-in
Warp protector motion
 The warp protector motion will
stop the loom to prevent excessive
damage to the warp threads, cloth,
and reed if the weft carrier becomes
trapped between the top and
bottom shed lines and the reed by
failing the complete its traverse.
2
Warp and weft stop motion
• Warp and weft stop
motions will stop the
loom almost immediately
when an warp end or a
pick breaks off.
3
• To avoid
disturbing
surface
the faults
the fabric
• Not to degrade the
fabric quality
• Not to decrease the
weaving efficiency
Warp stop motion
Weft replenishment
4
Pirn transfer mechanism
Weft patterning
• Widthwise variations in woven fabric’s appearance are accomplished by using
yarns of different fibers, counts, twists, and/or colors.
• If the changes are in the filling (weft-patterning), different yarns are introduced
across the fabric.
• Each variation in the weft requires a separate source of supply and a yarn
feeding mechanism which are activated by a selection mechanism available on
the weaving machine.
• On shuttleless weaving machines the weft supply packages are mounted stationary
on the frames.
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
5
Weft patterning
• During picking, the individual weft
thread is fed to the weft carrier.
• Thus, to change the weft color, only the
weft feeder, whose weight is few grams,
is displayed over a distance of
millimeters.
• The color weft change motion does not,
in effect, limit the speed of the weaving
machine.
•
equipped with
All shuttleless weaving machines
one-sided picking
motions must have some weft change
motion.
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
6
Weft patterning
• On a shuttle loom, it is necessary
to have a separate shuttle and
shuttle box or for each variation.
• Each shuttle of a different yarn is
in its own “box”.
• Looms are designed to control two
or four shuttle boxes by the action
of selection mechanism.
• To change the color, the position
of the shuttle box is changed.
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
7
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
8
Warp patterning
• If the changes in the yarn occur in the warp (warp patterning), the
introduction of yarn of different color, linear density or character into the
warp of a fabric this is relatively easy to achieve by pre-planning the position
of warp yarns at the warping stage before weaving.
• Note:
• Large differences in yarn linear density or crimp will generally require that
the warp yarn should be supplied from more than one beam.
• If more than three beams are required simultaneously on one loom,
problems arise with regard to accommodation and accessibility, and it may
be even necessary in some cases to supply the warp yarn from individual
packages in a creel as in carpet or velvet weaving.
Warp patterning
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
9
Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp
10
Weft yarn storage system
11
12
Selvedge formation
• The basic function of any selvedge is to lock the outside warp
threads of a piece of cloth and so prevent fraying.
• It extends for only 1-2 cm into the fabric.
• The selvedge should be strong enough to withstand the strains of
the stenter in the finishing process.
• The selvedge should have a neat and uniform appearance. This is
most desirable from an aesthetic point of view.
• The uniformity is also essential to allow the garment manufacturer
to line-up one edge of the fabric, layer upon layer, so that many
layers can be cut simultaneously and accurately.
Selvedge formation
TUCKED
SELVAGE
NORMAL
SELVAGE
LENO
SELVAGE
FRINGED
SELVAGE
13
14

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auxiliar motions.pptx

  • 1. 1 Other Loom Mechanisms A series of other mechanisms is used in the interest of productivity and quality. Warp protector motion Warp and weft stop motion Weft replenishment Weft patterning Weft yarn storage system Selvedge formation: leno or tuck-in
  • 2. Warp protector motion  The warp protector motion will stop the loom to prevent excessive damage to the warp threads, cloth, and reed if the weft carrier becomes trapped between the top and bottom shed lines and the reed by failing the complete its traverse. 2
  • 3. Warp and weft stop motion • Warp and weft stop motions will stop the loom almost immediately when an warp end or a pick breaks off. 3 • To avoid disturbing surface the faults the fabric • Not to degrade the fabric quality • Not to decrease the weaving efficiency Warp stop motion
  • 5. Weft patterning • Widthwise variations in woven fabric’s appearance are accomplished by using yarns of different fibers, counts, twists, and/or colors. • If the changes are in the filling (weft-patterning), different yarns are introduced across the fabric. • Each variation in the weft requires a separate source of supply and a yarn feeding mechanism which are activated by a selection mechanism available on the weaving machine. • On shuttleless weaving machines the weft supply packages are mounted stationary on the frames. Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 5
  • 6. Weft patterning • During picking, the individual weft thread is fed to the weft carrier. • Thus, to change the weft color, only the weft feeder, whose weight is few grams, is displayed over a distance of millimeters. • The color weft change motion does not, in effect, limit the speed of the weaving machine. • equipped with All shuttleless weaving machines one-sided picking motions must have some weft change motion. Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 6
  • 7. Weft patterning • On a shuttle loom, it is necessary to have a separate shuttle and shuttle box or for each variation. • Each shuttle of a different yarn is in its own “box”. • Looms are designed to control two or four shuttle boxes by the action of selection mechanism. • To change the color, the position of the shuttle box is changed. Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 7
  • 8. Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 8 Warp patterning • If the changes in the yarn occur in the warp (warp patterning), the introduction of yarn of different color, linear density or character into the warp of a fabric this is relatively easy to achieve by pre-planning the position of warp yarns at the warping stage before weaving. • Note: • Large differences in yarn linear density or crimp will generally require that the warp yarn should be supplied from more than one beam. • If more than three beams are required simultaneously on one loom, problems arise with regard to accommodation and accessibility, and it may be even necessary in some cases to supply the warp yarn from individual packages in a creel as in carpet or velvet weaving.
  • 9. Warp patterning Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 9
  • 10. Weaving Technology II Prof. Dr. Emel Önder/ Assoc. Dr. Ömer Berkalp 10
  • 11. Weft yarn storage system 11
  • 12. 12 Selvedge formation • The basic function of any selvedge is to lock the outside warp threads of a piece of cloth and so prevent fraying. • It extends for only 1-2 cm into the fabric. • The selvedge should be strong enough to withstand the strains of the stenter in the finishing process. • The selvedge should have a neat and uniform appearance. This is most desirable from an aesthetic point of view. • The uniformity is also essential to allow the garment manufacturer to line-up one edge of the fabric, layer upon layer, so that many layers can be cut simultaneously and accurately.
  • 14. 14