This document announces an upcoming webinar and seminar series on bolted joint integrity management hosted by Augustus and Asset55. The webinar will discuss recent developments in codes and standards for bolted joints as well as parameters affecting joint integrity. It will also demonstrate Asset55's bolting management software. The seminars will focus on managing leak-free startups. Attendees will receive details on code developments, PCC-1 training, and a free trial of the Asset55 software. The document provides contact information for Augustus and Asset55 to ask questions or request customized training, engineering support, or software services.

1. Welcome to 3rd Quarter Augustus
Webinar-Seminar Series
 Augustus Provides Mechanical Integrity and Risk Based Solutions
to Heavy Industry
 Asset55 Specializes in Independent Bolted Joint Consulting,
Technical Support and Intelligent Scalable Software Solutions
 Teamed Providing Practical INDEPENDENT Bolted Joint Flange
Management and Technical Services to Industry
 Specialized Consulting on Bolting Technology and Quality Control
 Asset55’s Integrity IQ - Bolting Management Software
 On-site Management and Implementation Assistance

2. July 23 Webinar – Recent Developments in
Bolted Joint Integrity Management
 Advances in the Codes and Standards
European
ASME – USA
 Parameters Affecting Joint Integrity and Management
Considerations
 ASSET55 Integrity IQ - Bolting Management Software
 Some Recent Experience
NEXT WEEK – Attend Our “SEMINAR ON MANAGING FOR LEAK
FREE STARTUPS”
 7/30 – Woodlands Texas, Chamber of Commerce
 7/31 – Lake Charles Louisiana, Holiday Inn

3. Augustus/Asset55
Ed Merrick (Augustus) – Organizer and
Facilitator
• Bolting Problem Solving; Responsible
for TVA’s Bolting Program in 1970’s &
1980’s
• Former Secretary to ASTM F16.02 on
Bolting
• Chairman AIF/MPC Task Group on
Bolting – Resolved Generic Safety Issue
B-29 for Nuclear Industry to NRC
Satisfaction
• Requested ASME Circa 1982 Main
Committee to Develop what Became
PCC-1
• Recent Successful Experience with
Refinery Turnaround Leak Management
Robert Noble (Asset55) – Primary
Presenter
• Serves on Energy Institute and
European Committees.
• Contributor to ASME Pressure
Vessel and Piping Committees and
PCC-1 Guidelines for Pressure
Boundary Bolted Joint Assembly
• Over 20 Years Current Experience
Solving Bolting and Flange Joint
Problems
• Worldwide
• Developed Asset55’s Software and
Flange Management Solution

4. Bolted Joint Maintenance & Applicationos
Guide, TR-1 04213, circa 1995

5. Management of Integrity of Bolted Joints - Evolution
DNV Guidelines Published
2011
ASME PCC-1-2010 Published
2010
EI GUIDELINES Published
2007
HSE SAFETY NOTICE
2/2000
UKOOA GUIDELINES Published
2002
EI GUIDELINES
Publishing 2015
ASME PCC-1-2013
Sep 2013

6. Training & Competence in Bolted Joints
ECITB PF010
ECITB PF018
ECITB PF019
UKCS
PF Competence > MJI
Competence
NORWAY
? > OLF118 training
2000
ASME
PCC-2010 App A (2013)
EUROPE
Var>Training Spec
>Competence standard
2005 2010
ECITB
PF015
EN1591-4
2013
ASME PCC-1 APP A
2013
MJI UNITS
2012-2013

7. Bolt Load Calculations - Evolution
VDI 2230
ASME PCC-1-2013 Appendix O
Updated% YIELD
EN1591-1 issued (2013)
ASME VIII BPVC
TAYLOR FORGE
PD5500
PVRC
TRENDS:
FOCUS ON GASKET
MORE GASKET DATA
FEA OF FLANGE
HIGHER BOLT LOADS
TIGHTNESS CLASS
EN13555 Updated to provide
key gasket data.

8. • Independent bolt load calculations
• 3rd party verified based on latest
guidelines
• Smart auto-select of tools, gaskets, bolts
and lubricants
• Every calculation verified and traceable
to the latest standards
Bringing this into practice using Bolted Joint Integrity
Software
INTELLIGENT, INDEPENDENT, INTEGRITY CALCULATIONS & ASSURANCE
Integrity iQ™ Calculation Engine
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 8

9. Step 1 – Understand the Joint Specification
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 9

10. Step 1A – Joint specification
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 10

11. Step 2 – Assembly and Tightening Specification
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 11

12. Step 2A – Special Connection Types, Calculations
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 12

13. Step 2A – Special Connection Types, Heat Exchangers
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 13

14. Step 3 – Tools and procedure
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 14

15. Step 4 – Joint Integrity review
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 15

16. Step 5 – Unique Joint ID
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 16

17. Step 6 – Workpack control
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 17

18. Step7 – Records and Exports
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 18

19. Step 8 – Confirm Assembly, Tightening and Test
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 19

20. Make it easier to identify– Link to drawings
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 20

21. Step 9 – Produce Reports and Evidence.
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 21

22. • Workflow Manager - data management for up to 250
joints
• Workflow Manager Plus - data management for up to
1,000 joints
• Data Manager - data management across multiple
projects/assets
• Graphics Manager - import/export drawings & link
flange ID’s to P&ID and Isometrics
• Interface Manager - interface with client systems inc:
ERP, Construction Management and Completion
Step 10 – Make it a Way of Life!
INDEPENDENT BOLTED JOINT INTEGRITY CONSULTANTS I INTELLIGENT SCALABLE SOFTWARE SOLUTIONS I www.AssetFiftyFive.com I SLIDE 22
Integrity iQ™ Software Suite

23. LESSONS LEARNED - GASKETS
23

24. LESSONS LEARNED – HANDLING AND PRESERVATION
24

25. LESSONS LEARNED – BOLT INSTALLATION
25

26. LESSONS LEARNED - MATERIALS
26

27. LESSONS LEARNED – METALLURGICAL/OTHER
ODDBALLS
27

28. TorqueFit-up
Construction
Contractor
Engineering
ASME
Requirements/
Specifications
– design it
– buy it
- Install it
• POQR
• MDR
• AVL
• Preservation
Flange Design/
Pipe Spec
• Material
• Finish
• Tolerances
• Lubricant
• Bolt
• Gasket
• 3D Design
• ISO’s
• Audits/Assessment/
Surveillance end-to-end
• MDR
• Design Verification
100%
Inspection
IFC
Work Packages
Requirements
Procurement
• AVL
• Certification/
Performance
• PO Management
• Contracts
Engineering
• Qualified
• Calibration
• Contract
language
• Procedure
• Inspection %
• Qualified
• Contract
language
• Procedure
• Inspection %
Work
Preparation
• Design
Validation
• Receiving
• Inspection
Site Execution
Operate
• ASME 31.3
• ASME 31.4
• ASME PCC-1
• ASME SA193
• ANSI 16.4
PFD P&ID
Procurement
Knowledge/
Competency
People
Commission/Ops
Materials
Receiving
Materials
Management
Fit-up
Contractor
Torqueing
Contractor
Leak Test/
Commission
Commissioning Operations
HandoverHandover
Construction
Quality
28
Flange Management
An End To End Spectrum
MultipleContractors
• How to resolve
leaking flange
Specifications
not sent
tosupplier
notpart ofPO 1
Incorrect
nuts &bolts
used 5
Fitups done
incorrectly 2
Torqueing
done
incorrectly 3
Contractors
didnothave
Competent personnel 4

29. SO WHAT TO DO NEXT?
 Register for and Attend Our Seminar Next Week
 July 30th Woodland’s Texas Chamber of Commerce
 July 31st Lake Charles Louisiana’s Holiday Inn Express
 We will Provide You
 Additional Details on Developments in the Codes and Standards that can Help You
 Training on the Principles of ASME’s PCC-1
 Training on Essential Elements of Developing a Flange Management System
 A Month’s Free Trial of Asset55’s Integrity IQ - Bolting Management Software
Or
 Ask for a Quotation on
 Personalized In-House Training
 Engineering Support for Implementing Return to Service from an Outage or Turnaround
 Boots on the Ground Quality Control Support of Third Party Contractor and In-house Personnel
 Specialized Mechanical and Metallurgical Engineering Support with Problem Solving
 Integrity IQ Software and Services

30. Please feel free to get in touch should you have any questions
Robert Noble
Technical Director, Asset55
T : + 44 (0)7525 848 436
E : Robert.Noble@AssetFiftyFive.com
W : www.AssetFiftyFive.com
Edwin Merrick
President and Principal Consultant, Augustus
T : + 1 (832)591 0557
E : EAMerrick@TheAugustusGroup.com
W : www.theaugustusgroup.net
Thank You
Rev 1.1 02.12.14
Call Chelsea Williams
@ +1 (281) 537-06860