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ASME Introduction to Composite
      Pressure Vessel Standards
               Activities
    Research Supporting the Development of ASME Standards
                   for Hydrogen Infrastructure


         Composite Conference 2012 - Las Cruces, NM

                          Gita Sheth
                         August 14, 2012

2
Introduction to ASME

    • Educational and technical society of mechanical
      engineers
    • Not-for-profit organization founded in 1880
    • 125,000 members worldwide, including 28,000
      student members
    • Staff of over 300; headquarters in New York City
    • Conducts large technical publishing operations
    • Holds numerous technical conferences worldwide
    • Offers professional development and continuing
      education courses
    • Sets internationally recognized industrial and
      manufacturing codes and standards that enhance
      public welfare and safety
3
ASME Standards &
    Certification
    •   Celebrating 125+ years; first standard issued 1884
    •   50 consensus committees
    •   700 total committees
    •   530 standards
    •   5 Supervisory Boards
    •   4,800 Volunteers from manufacturing, operations,
        government, etc. (600+ international and rising)
    •   ~30 technical staff
    •   ASME Standards accepted for use in >100 Nations
    •   Administer over 40 U.S. TAGs to ISO
    •   10 Conformity Assessment programs


4
ASME Organization




5
Standards
    Development
    • ASME’s Voluntary Consensus Process
        – Openness, balance of interests, transparency,
          consensus, and due process
    • American National Standards Institute (ANSI)
      accredited procedures
    • Compliance with World Trade Organization
      (WTO) Technical Barriers to Trade (TBT)
      principles for international standards
      development
        – Transparency, openness, impartiality and
          consensus, effectiveness and relevance,
          coherence, and development dimension
6
Standards
    Development
    • Standards development steps
       – Initiate Standards Action
       – Prerequisite technical work
       – Draft standard – project team
       – Distribute to cognizant groups for review and
         comment
       – Standards Committee approval
       – Public review
       – Supervisory Board approval
       – ANSI approval

7
National Technology Transfer
    and Advancement Act of 1995
     • Signed into law on March 7, 1996 as PL 104-113
     • Continues policy changes initiated under OMB A-119
        – Federal Participation in the Development and Use of
          Voluntary Standards
     • Relative to Standards:
        – Generally requires Federal agencies and departments to use
          technical standards developed or adopted by voluntary
          consensus standards bodies
        – Directs Federal agencies and departments to consult with
          and participate in voluntary consensus bodies developing
          technical standards



8
ASME Standards Technology,
    LLC (ASME ST-LLC)

    • Established in 2004
    • Separate legal entity; not-for-profit
    • Mission:
        – Meet needs of industry and government to advance application
          of technology
        – Advance standardization needs of emerging and newly
          commercialized technology
        – Provide R&D needed to establish and maintain technical
          relevance of codes and standards
    •   Contracting and Project Office for ASME S&C research
    •   Deliver results directly into S&C development process
    •   Publication and dissemination of research results
    •   Reduce standards development time
9
ASME ST-LLC Approach

     • Standards advance commercialization of new technology
     • Standards development supports new regulations
     • ASME ST-LLC projects anticipate standards needs and
       bridge gaps between technology development and standards
       development
     • ASME S&C involvement in R&D projects helps ensure results
       will be relevant to standards committees
     • Directed R&D focuses limited resources on priority areas
     • Collaborative R&D projects minimize individual investment
       while maximizing benefits
     • International partnerships between government, industry, and
       academia help build consensus leading to technically
       relevant standards
10
Technology Development




11
Commercialization
     Through Standards
     Development
     •   Commercialization of technology is critical to meeting many
         global challenges
     •   Lack of standards can create barriers to commercialization
     •   Research can provide the technical basis without limiting
         innovation
     •   Adoption of consensus standards increases public confidence
     •   Standards development complements public/private initiatives
         – Research and development
         – Technology demonstrations
         – Infrastructure construction
         – Engage subject matter expertise from other sectors
         – Provide a forum for broad collaboration between government and
           industry stakeholders
         – Support establishment of new regulations
         – Enable rapid/transportable workforce development
         – Facilitate business and trade
12
Case Study – Hydrogen
     Infrastructure
      •   Nov’02 - ASME was approached by industry and government
          stakeholders to investigate standards needs for hydrogen
          infrastructure applications up to 15,000 psig.
      •   At the time relevant ASME Codes and Standards included:
          – Tanks:
             •   BPVC Section VIII
                  –   Division 1 – Pressure Vessels
                  –   Division 2 – Alternative Rules
                  –   Division 3 – High Pressure Vessels)
                  –   Code Case 2390 (VIII-3) - Composite Reinforced Pressure Vessels (issued Oct’02)
             •   BPVC Section X - Fiber-Reinforced Plastic Pressure Vessels
             •   BPVC Section XII - Rules for Construction of Transport Tanks
          – Piping and Pipelines:
             •   B31.1 - Power Piping
             •   B31.3 - Process Piping
             •   B31.8 - Gas pipelines
             •   B31.8S - Managing gas pipeline integrity
          – Fuel Cells:
             •   PTC 50 - Fuel Cell Power Systems Performance (issued Jul’02)

13
Case Study – Hydrogen
     Infrastructure
      •   Nov’02 - formed ASME Hydrogen C&S Steering Committee
      •   Jan’03 - engaged with DOE, NREL, and other SDOs
           –   National Hydrogen and Fuel Cell Codes & Standards Coordinating Committee
      •   May’03 - ASME H2 C&S Task Forces formed
           –   H2 Storage and Transport Tanks
           –   Small Portable H2 Tanks
           –   H2 Piping and Pipelines
      •   May’04 - ASME PTCS Project Teams formed and started standards
          development activities
           –   Hydrogen Piping and Pipelines (now B31.12 Standards Committee)
           –   Hydrogen Tanks
      •   Jul’04 - Sep’09 - conducted related research in parallel with standards
          development activities
           –   NREL Sponsored Projects:
                 •   H2 Standardization Interim Report (Jul’04-Sep’05)
                 •   Design Margins for H2 Tanks, Properties of Composite Materials in H2 Service (Jul’05-Oct’05)
                 •   Data Supporting Composite Tank Standards Development (Sep’06-Sep’07)
                 •   Flaw Testing for Composite Pressure Vessels (Dec’08-Sep’09)
           –   NCMS/ Industry Sponsored Project:
                 •   Non Destructive Testing and Evaluation Methods for Composite H 2 Tanks (Apr’06-Apr’07 )
           –   ASME Sponsored Projects:
                 •   Design Margin Guidelines for H2 Piping and Pipelines (Aug’05-Jul’07)
14
                 •   Guidelines for In-service Inspection of Composite Pressure Vessels (Feb’08-Feb’09)
Case Study – Hydrogen
     Infrastructure
          STP-PT-003 – Hydrogen             STP-PT-017 – Properties
          Standardization Interim           for Composite Materials in
          Report                            Hydrogen Service


                                               STP-PT-021 – Non
              STP-PT-005 – Design              Destructive Testing and
              Factor Guidelines for High-      Evaluation Methods for
              Pressure Composite H2            Composite Hydrogen Tanks
              Tanks

                                            STP-PT-023 – Guidelines for
           STP-PT-006 – Design              In-service Inspection of
           Guidelines for Hydrogen          Composite Pressure Vessels
           Piping and Pipelines

            STP-PT-014 – Data                STP-PT-043 – ASME Flawed
            Supporting Composite Tank        Cylinder Testing
            Standards Development
15
Case Study – Hydrogen
     Infrastructure
      • Resulting new standards:
         – Dec’06: Code Case 2563, AA 6061 construction (VIII-3)
         – Apr’07: Code Case 2569, SA-372 Steel Construction (VIII-
           3)
         – Jul’07: Section VIII, Division 3, Article KD-10 - special
           requirements for fracture resistance of all-steel vessels
         – Aug’07: Code Case 2579 - Hoop-wrapped Composite
           Reinforced Pressure Vessels with Welded Liners for
           Gaseous H2 Service (VIII-3)
         – Mar’09: ASME B31.12 – Hydrogen Piping and Pipelines
         – Jul’10: Section X Mandatory Appendix 8 - Class III Vessels
           with Non-Load Sharing Liners for Gaseous Hydrogen in
           Stationary Service
      • Timeline: Nov’02 - Jul’10 (>7 years)


16
Supporting ASME Strategic
     Initiatives
     • Energy Grand Challenge
       – “Develop …codes and standards…to support
         energy technology innovation and
         commercialization”
       – “Identify standards needs… perform
         standards gap analyses and develop
         comprehensive standards development
         plans…”
       – “High-priority energy technology areas
         include wind, solar, hydrokinetics,
         geothermal, biofuels, hydrogen, energy
         efficiency, carbon capture and storage, and
         energy storage.”
       – “…complements public-private R&D,
         technology demonstration, and infrastructure
         construction programs.”
     • Workforce Development
     • Globalization
17

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Asme st llc wstf-sheth_120814_rd

  • 1.
  • 2. ASME Introduction to Composite Pressure Vessel Standards Activities Research Supporting the Development of ASME Standards for Hydrogen Infrastructure Composite Conference 2012 - Las Cruces, NM Gita Sheth August 14, 2012 2
  • 3. Introduction to ASME • Educational and technical society of mechanical engineers • Not-for-profit organization founded in 1880 • 125,000 members worldwide, including 28,000 student members • Staff of over 300; headquarters in New York City • Conducts large technical publishing operations • Holds numerous technical conferences worldwide • Offers professional development and continuing education courses • Sets internationally recognized industrial and manufacturing codes and standards that enhance public welfare and safety 3
  • 4. ASME Standards & Certification • Celebrating 125+ years; first standard issued 1884 • 50 consensus committees • 700 total committees • 530 standards • 5 Supervisory Boards • 4,800 Volunteers from manufacturing, operations, government, etc. (600+ international and rising) • ~30 technical staff • ASME Standards accepted for use in >100 Nations • Administer over 40 U.S. TAGs to ISO • 10 Conformity Assessment programs 4
  • 6. Standards Development • ASME’s Voluntary Consensus Process – Openness, balance of interests, transparency, consensus, and due process • American National Standards Institute (ANSI) accredited procedures • Compliance with World Trade Organization (WTO) Technical Barriers to Trade (TBT) principles for international standards development – Transparency, openness, impartiality and consensus, effectiveness and relevance, coherence, and development dimension 6
  • 7. Standards Development • Standards development steps – Initiate Standards Action – Prerequisite technical work – Draft standard – project team – Distribute to cognizant groups for review and comment – Standards Committee approval – Public review – Supervisory Board approval – ANSI approval 7
  • 8. National Technology Transfer and Advancement Act of 1995 • Signed into law on March 7, 1996 as PL 104-113 • Continues policy changes initiated under OMB A-119 – Federal Participation in the Development and Use of Voluntary Standards • Relative to Standards: – Generally requires Federal agencies and departments to use technical standards developed or adopted by voluntary consensus standards bodies – Directs Federal agencies and departments to consult with and participate in voluntary consensus bodies developing technical standards 8
  • 9. ASME Standards Technology, LLC (ASME ST-LLC) • Established in 2004 • Separate legal entity; not-for-profit • Mission: – Meet needs of industry and government to advance application of technology – Advance standardization needs of emerging and newly commercialized technology – Provide R&D needed to establish and maintain technical relevance of codes and standards • Contracting and Project Office for ASME S&C research • Deliver results directly into S&C development process • Publication and dissemination of research results • Reduce standards development time 9
  • 10. ASME ST-LLC Approach • Standards advance commercialization of new technology • Standards development supports new regulations • ASME ST-LLC projects anticipate standards needs and bridge gaps between technology development and standards development • ASME S&C involvement in R&D projects helps ensure results will be relevant to standards committees • Directed R&D focuses limited resources on priority areas • Collaborative R&D projects minimize individual investment while maximizing benefits • International partnerships between government, industry, and academia help build consensus leading to technically relevant standards 10
  • 12. Commercialization Through Standards Development • Commercialization of technology is critical to meeting many global challenges • Lack of standards can create barriers to commercialization • Research can provide the technical basis without limiting innovation • Adoption of consensus standards increases public confidence • Standards development complements public/private initiatives – Research and development – Technology demonstrations – Infrastructure construction – Engage subject matter expertise from other sectors – Provide a forum for broad collaboration between government and industry stakeholders – Support establishment of new regulations – Enable rapid/transportable workforce development – Facilitate business and trade 12
  • 13. Case Study – Hydrogen Infrastructure • Nov’02 - ASME was approached by industry and government stakeholders to investigate standards needs for hydrogen infrastructure applications up to 15,000 psig. • At the time relevant ASME Codes and Standards included: – Tanks: • BPVC Section VIII – Division 1 – Pressure Vessels – Division 2 – Alternative Rules – Division 3 – High Pressure Vessels) – Code Case 2390 (VIII-3) - Composite Reinforced Pressure Vessels (issued Oct’02) • BPVC Section X - Fiber-Reinforced Plastic Pressure Vessels • BPVC Section XII - Rules for Construction of Transport Tanks – Piping and Pipelines: • B31.1 - Power Piping • B31.3 - Process Piping • B31.8 - Gas pipelines • B31.8S - Managing gas pipeline integrity – Fuel Cells: • PTC 50 - Fuel Cell Power Systems Performance (issued Jul’02) 13
  • 14. Case Study – Hydrogen Infrastructure • Nov’02 - formed ASME Hydrogen C&S Steering Committee • Jan’03 - engaged with DOE, NREL, and other SDOs – National Hydrogen and Fuel Cell Codes & Standards Coordinating Committee • May’03 - ASME H2 C&S Task Forces formed – H2 Storage and Transport Tanks – Small Portable H2 Tanks – H2 Piping and Pipelines • May’04 - ASME PTCS Project Teams formed and started standards development activities – Hydrogen Piping and Pipelines (now B31.12 Standards Committee) – Hydrogen Tanks • Jul’04 - Sep’09 - conducted related research in parallel with standards development activities – NREL Sponsored Projects: • H2 Standardization Interim Report (Jul’04-Sep’05) • Design Margins for H2 Tanks, Properties of Composite Materials in H2 Service (Jul’05-Oct’05) • Data Supporting Composite Tank Standards Development (Sep’06-Sep’07) • Flaw Testing for Composite Pressure Vessels (Dec’08-Sep’09) – NCMS/ Industry Sponsored Project: • Non Destructive Testing and Evaluation Methods for Composite H 2 Tanks (Apr’06-Apr’07 ) – ASME Sponsored Projects: • Design Margin Guidelines for H2 Piping and Pipelines (Aug’05-Jul’07) 14 • Guidelines for In-service Inspection of Composite Pressure Vessels (Feb’08-Feb’09)
  • 15. Case Study – Hydrogen Infrastructure STP-PT-003 – Hydrogen STP-PT-017 – Properties Standardization Interim for Composite Materials in Report Hydrogen Service STP-PT-021 – Non STP-PT-005 – Design Destructive Testing and Factor Guidelines for High- Evaluation Methods for Pressure Composite H2 Composite Hydrogen Tanks Tanks STP-PT-023 – Guidelines for STP-PT-006 – Design In-service Inspection of Guidelines for Hydrogen Composite Pressure Vessels Piping and Pipelines STP-PT-014 – Data STP-PT-043 – ASME Flawed Supporting Composite Tank Cylinder Testing Standards Development 15
  • 16. Case Study – Hydrogen Infrastructure • Resulting new standards: – Dec’06: Code Case 2563, AA 6061 construction (VIII-3) – Apr’07: Code Case 2569, SA-372 Steel Construction (VIII- 3) – Jul’07: Section VIII, Division 3, Article KD-10 - special requirements for fracture resistance of all-steel vessels – Aug’07: Code Case 2579 - Hoop-wrapped Composite Reinforced Pressure Vessels with Welded Liners for Gaseous H2 Service (VIII-3) – Mar’09: ASME B31.12 – Hydrogen Piping and Pipelines – Jul’10: Section X Mandatory Appendix 8 - Class III Vessels with Non-Load Sharing Liners for Gaseous Hydrogen in Stationary Service • Timeline: Nov’02 - Jul’10 (>7 years) 16
  • 17. Supporting ASME Strategic Initiatives • Energy Grand Challenge – “Develop …codes and standards…to support energy technology innovation and commercialization” – “Identify standards needs… perform standards gap analyses and develop comprehensive standards development plans…” – “High-priority energy technology areas include wind, solar, hydrokinetics, geothermal, biofuels, hydrogen, energy efficiency, carbon capture and storage, and energy storage.” – “…complements public-private R&D, technology demonstration, and infrastructure construction programs.” • Workforce Development • Globalization 17