This document is a resume for Ashok Vannier summarizing his career and qualifications. It details his educational background including a Bachelor's degree in Mechanical Engineering. It provides a professional experience summary outlining his 6 years of experience in aerospace and automotive manufacturing. It also lists various roles he has held with companies like Boeing, Bombardier, and Tech Mahindra where he has worked on projects for aircraft like the Boeing 787 and RUAG Do228NG. It includes details of his responsibilities, accomplishments, and professional training.

1. ASHOK VANNIER Cell Phone : +91- 9480772727
EMAIL ID : ashokme007@gmail.com
CAREER OBJECTIVE
Seeking a challenging working environment that encourages continuous learning and creativity that provides exposure to new
ideas and stimulates personal and professional growth.
ACADEMICS
• Bachelors in Mechanical Engineering from M S Engineering College, Bangalore in the year 2010 – 71%
• Pre-University Education from DPUE in the year 2006 – 70%
• Secondary Education from KSEEB in the year 2004 – 83.68%
PROFESSIONAL EXPERIENCE SUMMARY
• Manufacturing Engineer, 6 years of experience in Aerospace and Automobile Engg. Domain.
• Currently working as Manufacturing Support Engineer - I at CDG – A Boeing Company, Chennai, India
• Responsible for Manufacturing support, client communication and project handling.
• Well Versed with Boeing 787, Boeing AH-64, Bombardier and RUAG-Do228NG Processes and Methodologies and
experience in tools (Catia V5, Delmia, 3DVia Composer, SAP-PR2, Enovia PLM)
• Exposure on SAP which includes process planning, BOM creation, Material Master creation, Catia V5 and
3DVia Composer which includes creation and quality of Visual Work Instructions (VWI) for Boeing 787, Boeing AH-
64, Bombardier Learjet-85 and RUAG-Do228NG structural assemblies & sub assemblies for better understanding of
the process.
• Responsible for creating process sheets for Assembly components, seeking technical clarification from customer, plan &
procurement of tools and special facilities required for successful completion of project.
• Worked on G36 Bonanza and G58 Baron Business Aircraft (Hawker Beechcraft Corporation, USA)
• Well Versed in Engineering Drawing Reading & understanding of the standards and technical specifications.
• Involved in analyzing and implementing the design changes, RFC’s in the production line.
• Achieved “Pat on Back-2014” award for appreciation for contribution and commitment towards project.
• Achieved “Best Innovation Award at IES-IMPULSE 2013” at Tech Mahindra Ltd, Bangalore
• Achieved “Official Corporate DJ (Disc Jockey) 2012” of Tech Mahindra Ltd, Bangalore
• Awarded “Star Performer of the month July’2012”at Bombardier India Center, Tech Mahindra, Bangalore
• Worked as Junior Manager(Machine Shop) maintaining the quality of the machined products >=95%
• Worked as Graduate Trainee Engineer(Fuel Tank Assembly Line)maintaining the production & quality >=95%
PROFESSIONAL TRAININGS/WORKSHOPS ATTENDED
• 3DVia Composer, SAP-PR2, Catia V5 at Bombardier India Center, Tech Mahindra Ltd., Bangalore
• FOD (Foreign Object Debris) Certified at TATA Advanced Systems Ltd., Hyderabad
• EASA (Part 21G), Human factors at TATA Advanced Systems Ltd., Hyderabad
PROFESSIONAL EXPERIENCE
• Currently working as Manufacturing Support Engineer - I at CONTINENTAL DATA GRAPHICS TECHNICAL
SERVICES INDIA LTD (A BOEING COMPANY)., Chennai from 9th
May.2016 till date
• Worked as Executive Manufacturing Engineer at TATA ADVANCED SYSTEMS LTD., Hyd from 3rd
Nov.2014 to 29th
April.2016
• Worked as Methods Engineer at TECH MAHINDRA LTD., Bangalore from 5th
July 2011 to 10th
October 2014
• Worked as Junior Manager at BHUWALKA CASTINGS AND FORGINGS LTD, Kolar from Feb.2011 to July 2011
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2. • Worked as Graduate Trainee Engineer at RASANDIK ENGINEERING INDUSTRIES INDIA LTD, Pune from July
2010 to Dec. 2010
PROJECT DETAILS
Organization : Continental Data Graphics Technical Services India Ltd (A Boeing Company)., Chennai
Project Title : Creation of Process Plans for Aircraft Structures
Client : Boeing 737, 747, 767, 777, 777X, 787 Dreamliner
Role : Manufacturing Engineer
Technology/Tools : Catia V5, 3DVia Composer, DELMIA, CAPP, REDARS, Enovia PLM, PDM
Client Description:
CDG – A Boeing Company is a world-class strategic partner for engineering-driven organizations that develop,
support, operate and maintain complex equipment. CDG serves a broad range of industry sectors, including commercial
and VIP aviation, aerospace and defense, manufacturing and other industries.
Roles and Responsibility as Manufacturing Support Engineer - I (ME):
• Currently, Supporting Boeing Commercial Aircraft Models on Creating Assembly build plans and work instruction
documents using High end Manufacturing Engineering Tools
• Creating Online Work instruction Revisions and Non-conformance planning
• Authoring Installation Plans & Shop order Instances Planning
PROJECT DETAILS
Organization : Tata Advanced Systems Ltd., Hyderabad (TASL)
Project Title : Creation of Manufacturing Plans for Assy’s & Sub-assy’s.
Client : Boeing AH-64 Apache US Defense Attack Helicopter
Role : Executive Manufacturing Engineer
Technology/Tools : Catia V5, SAP (PP)
Client Description:
The Attack Helicopter Boeing AH-64 Apache is an American four-blade, twin-turbo shaft with a tail wheel-type landing
gear arrangement, and a tandem cockpit for a two-man crew. It is armed with a 30 mm (1.18 in) M230 chain gun carried between
the main landing gear, under the aircraft's forward fuselage. TASL has signed the initial contract with Boeing for the
manufacturing of Front Fuselage, Center Fuselage, Aft Fuselage, Canopy and Tail Boom for 286 Shipsets.
Roles and Responsibility as Executive Manufacturing Engineer (ME):
• Creation of Tool Order for Assembly & Sub-Assembly Jigs, Drill Templates for Design Tools and Refurbishment for
existing Boeing Supplied Tools.
• Creation/ Revision PHPAS (Perimeter & Hole Pattern Analysis Sheet) for detail parts.
• Monitoring the work flow & updating the process to overcome the manufacturing failures.
• Resolving issues related to Production through PTAB (Production Trouble & Action Book)
• Creation of technical documentation Procedures HWI (How to Work Instruction) & POI (Project Operating
Instruction)
• Reviewing Engineering Priority schedules.
• Assist in providing technical support for functions such as QC support and Purchasing.
• Creation of Material Master (MM) and Purchase Requisition (PR) for all Detail Parts, Consumables, Aircraft Direct
and Indirect Materials.
• Conducting PCV (Production Configuration Verification) once the Final Inspection for assemblies has been completed.
• Implementation of advanced techniques & documents with reducing the production cycle time.
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3. • Solving practical production & quality problems by communicating with CFT like Design team, Production team, Tooling
Team & Quality team.
__________________________________________________________________________________________
Organization : Tata Advanced Systems Ltd., Hyderabad
Project Title : Creation of Manufacturing Plans for Assy’s & Sub-assy’s for Front Fuselage & Wings
Client : RUAG (Dornier 228NG) - Germany
Role : Executive Manufacturing Engineer (Front Fuselage and Wings)
Technology/Tools : Catia V5, SAP (PP)
Client Description:
In 2009, RUAG started building a Dornier 228NG (New Generation) in Germany with the fuselage, wings and tail unit
manufactured by Hindustan Aeronautics Limited (HAL) in Kanpur (India) and transported to Oberpfaffenhofen near Munich,
where RUAG Aviation carries out aircraft final assembly, customized equipment installation, product conformity inspection and
aircraft delivery. It is basically the same aircraft with improved technologies and performances, such as a new five blade
propeller, glass cockpit and longer range.
Roles and Responsibility as Executive Manufacturing Engineer (ME):
• Creation of Tool Order for Assembly & Sub-Assembly Jigs, Drill Templates for Design Tools and Refurbishment for
existing RUAG Supplied Tools for Front Fuselage.
• Creation/ Revision PHPAS (Perimeter & Hole Pattern Analysis Sheet) for detail part for Front Fuselage.
• Monitoring the work flow & updating the process to overcome the manufacturing failures.
• Resolving issues related to Production through PTAB (Production Trouble & Action Book)
• Creation of technical documentation Procedures HWI (How to Work Instruction) & POI (Project Operating
Instruction)
• Reviewing Engineering Priority schedules for Front Fuselage.
• Assist in providing technical support for functions such as QC support and Purchasing
• Creation of Material Master(MM) and Purchase Requisition(PR) for all Detail Parts, Consumables, Aircraft Direct and
Indirect Materials
• Conducting PCV (Production Configuration Verification) once the Final Inspection for assemblies has been completed.
• Implementation of advanced techniques & documents with reducing the production cycle time.
• Solving practical production & quality problems by communicating with Design team, Production team, Tooling Team &
Quality team.
Roles and Responsibility as Configuration Controller:
• Preparation of build sequence for assemblies & Subassembly Aero structure components for Front Fuselage.
• Preparing, analyzing, finalizing and controlling of Bill of Materials (BOM) as per Engineering BOM, Manufacturing BOM
and Procurement BOM for Front Fuselage.
• Captured all type of fasteners along with grip lengths for procurement.
• Captured all Supplier details, technical data sheets which are approved from the customer and maintained for the
procurement.
• Captured all dimensional requirement for the placing the detail parts safely
• Identified shop templates before start of production
____________________________________________________________________________________________
Organization : Tech Mahindra Ltd., Bangalore
Project Title : Visual Work Instruction (VWI) for Learjet-85 Assemblies and Sub Assemblies
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4. Client : Bombardier Aerospace (Canada, Mexico and Wichita)
Role : Methods Engineer / Methods Agent
Technology/Tools : Catia V5, Enovia (PRD), 3DVia Composer, SAP(PR2) and File-Zilla
Client Description:
Bombardier Aerospace is one of the leading aircraft manufacturers having head quarters in Montreal, CANADA. BA is into
business aircraft and commercial aircraft manufacturing and world leader in Business Aircrafts.
Project Brief:
• The project deals with Preparation of Visual Work Instructions (Process sheets), using Catia V5 and 3DVia Composer.
• Creation of Bill of Material and standardizing the routings through SAP.
• Input will be provided by BA Engineering.
• VWI will be created from the inputs provided by BA Engineering and the routing has to be done with the standard pictogram
by referring the BA standards and methodologies.
• The VWI will be uploaded in to SAP along with necessary approval sheet, technique sheet, validation sheet and required
Production tools.
• The Production Order Generated will be moved to Methods Review and Approval, Technical Review and Approval and
Quality Review and Approval through Electronic Routing Database (ERD).
• After all the approvals the SAP Change number is released and the VWI is ready to release on the Shop Floor.
• The project involves creation of internal condition of supply for different components and sub assemblies by taking into
consideration of requirement of main assembly line.
• These conditions of supply are the communication documents between the assembly planner and the detail component
planner.
Contribution:
As a team member and a team lead, was responsible for
• Study of the Drawings & prepare the Visual work Instructions
• Creation of Approval Sheet, Technique Sheet and Validation Sheet .
• Preparation of Bill of materials and routing in sap.
• Preparing methods technical instruction documents.
• Provided the Manufacturing Support to the BA.
• Quality deliverables achieving 100% OTD (On Time Delivery) and >95% FTR (First Time Right).
• As a Team Leader, provided Technical Support and guidance for new Team Members on processes by performing Quality
Check on the files executed.
_____________________________________________________________________________________
Organization : Tech Mahindra Ltd., Bangalore
Project Title : Creation of Engineering Orders and Production Line Support
Client : Hawker Beechcraft Corporation (Wichita)
Role : Design Engineer
Technology/Tools : Catia V5, Enovia (PRD)
Client Description:
Hawker Beechcraft Corporation is one of the aircraft manufacturers having head quarters in Wichita, USA. HBC is into business
aircrafts namely KingAir, QueenAir, Pistons, G36 Bonanza, G58 Baron.
Project Brief:
• The project deals with RFC’s and Engineering Orders, using Catia V5.
• Input as a Request for Change (RFC) will be provided by HBC Production Shop Floor.
• Detail Investigation on RFC is done by referring the higher assy. Engineering drawings where the impact is high.
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5. • Changes are done in the affected engineering drawings by creating Engineering Orders and incorporating the same to create a
newer revision of the drawing.
• The above changes are approved by the Quality Team on the Shop Floor.
• After all the approvals, the New Revision of the Dwg. is released.
Contribution:
As a team member, was responsible for
• Detail Investigation of the Drawings & prepare the EO’s.
• Preparation of Automated Part List in HB-Net (Remote Client Server).
• Provided the Production Line Support to the HBC.
• Quality deliverables achieving 100% OTD (On Time Delivery) and >95% FTR (First Time Right).
__________________________________________________________________________________________
Organization : Bhuwalka Castings and Forgings Ltd.,Kolar
Client : Danobat, Spain
Role : Junior Manager(Machine Shop)
Brief Description of Organization:
• Bhuwalka Castings and Forgings Ltd, Kolar is an ISO 9001 and AS 9100 rev B certified company.
• It is involved in manufacturing various machined components like Incast Rolls for Roll Mills, Cast Iron Trolleys and
CNC Lathe Beds.
Responsibilities:
• Providing Targets and delivery dates to the operators on shop floor, from Planning Department.
• Maintaining 5-S, Kaizen everyday on the shop floor.
• Maintaining Production Reports, Quality and ISO Documents up to date.
• Frequent Quality Checking of the finally machined casting products before dispatch.
_____________________________________________________________________________________________
Organization : Rasandik Engineering Industries India Ltd, Pune
Client : Tata Motors Ltd, Mahindra & Mahindra, TVS, Volkswagen and Force Motors
Role : Graduate Trainee Engineer(Weld Shop, Paint Shop and Final Assy. Line)
Brief Description of Organization:
• Rasandik Engineering Industries India Ltd, Pune is an ISO 9001 and TS16949 certified Automotive company.
• It is involved in manufacturing various Auto components like Fuel Tanks, Fenders, Side Skirts and Car Cross Beam
(CCB).
Roles and Responsibilities:
• Providing Targets for the number of car fuel tanks to be delivered on daily basis, from Planning Department.
• Maintaining 5-S, Kaizen everyday on the shop floor.
• Maintaining Production Reports, Quality and ISO Documents up to date.
• Frequent Quality Checking of the car fuel tanks in weld shop, paint shop and final assembly line before
dispatch.
INTERPERSONAL SKILLSET
• Good knowledge in Aircraft component manufacturing process and good shop floor exposure in Auto Components.
• Trouble shooting for the critical manufacturing challenges, creating RFC’s for modifications.
• Studying drawings & analysis of Complex Inputs of Build Plan Documents.
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6. • Quick learner & trained new colleagues on SAP (PP) tool and 3DVIA Composer to make them aware of the tool,
transactions and basic standards to make them gain confidence to deliver the quality work.
• Created several shortcut methods for finishing the process flow faster and effective for which achieved “BEST
INNOVATION AWARD at IES-IMPULSE 2013.”
PERSONAL DETAILS
Date of Birth : 16th
March 1988.
Passport No : G3686498 valid up to 14/06/2017.
Sex : Male
Marital Status : Married
Languages Known : English, Tamil, Kannada, Hindi, Konkani, Telugu and broken Spanish.
Permanent Address : #44/A1, Ekadantha, 8th
Cross, Rajendranagar, Kesare, Mysore-570007
DECLARATION
I hereby declare that the information furnished above is true to the best of my knowledge and belief
Place: ASHOK VANNIER
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7. • Quick learner & trained new colleagues on SAP (PP) tool and 3DVIA Composer to make them aware of the tool,
transactions and basic standards to make them gain confidence to deliver the quality work.
• Created several shortcut methods for finishing the process flow faster and effective for which achieved “BEST
INNOVATION AWARD at IES-IMPULSE 2013.”
PERSONAL DETAILS
Date of Birth : 16th
March 1988.
Passport No : G3686498 valid up to 14/06/2017.
Sex : Male
Marital Status : Married
Languages Known : English, Tamil, Kannada, Hindi, Konkani, Telugu and broken Spanish.
Permanent Address : #44/A1, Ekadantha, 8th
Cross, Rajendranagar, Kesare, Mysore-570007
DECLARATION
I hereby declare that the information furnished above is true to the best of my knowledge and belief
Place: ASHOK VANNIER
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