ASCE Pipelines 2017 MTA Pipe-Inspector paper presentation
1. Reliability and Resiliency through Sustainable Design and ConstructionReliability and Resiliency through Sustainable Design and Construction
• Simultaneous Cable-less Video
Inspection of Pipelines with
Integrated Leak Detection
• Gordon Henrich1, Marko Taferner2, and
Michael Huainig3
3. Reliability and Resiliency through Sustainable Design and Construction
EVOLUTION OF TETHERED LEAK DETECTION TO
CURRENT PARADIGM
• Single sensor surveys
• One size fits all approach inaccuracies
• Tethered small devices in larger pipes
spiral due to tether drag
• Acoustic & Video – tethered devices
limited cable length
• Acoustic untethered devices – no
optical or positioning control
4. Reliability and Resiliency through Sustainable Design and Construction
WHO IS MTA MESSTECHNIK GmbH?
Location: Austria
Founded: 2002, 14 Employees
Owner & GM: Marko Taferner
Since 1981: Internationally engaged in leak detection - pipe
system inspection potable water supply and ww disposal
Since 2005: Founded EPC - European Pipeline Center - water
management research and training facility, Austria
Engineering: DI Michael Huanig
Marketing & BD: Mag. Sylvia Petschnig
NA Bus. Partner: Gordon Henrich
Since 2004: Inspection and condition assessments of water
and wastewater piping systems – PPIC, Echologics, RedZone
5. Reliability and Resiliency through Sustainable Design and Construction
LEAK DETECTION BY MTA PIPE-INSPECTOR®
• Sound recording at the point of origin
6. Reliability and Resiliency through Sustainable Design and Construction
MULTI-SENSOR (MSI) FOR GRAVITY PIPELINES
Complex Self-Propelled
Robotic Platform
6 Onboard Sensors:
• CCTV / HD Video
• 3D LIDAR
• Underwater Sonar
• Temperature
• 6 Wastewater Gas
• Location Measure
7. Reliability and Resiliency through Sustainable Design and Construction
MULTI-SENSOR (MSI) FOR PRESSURE PIPELINES
Complex Self-Propelled
Free-swimming Platform
6 Onboard Sensors:
• CCTV /HD Video
• Acoustic for Leaks
• Fluid Pressure
• Fluid Temperature
• Distance
• Location / Orientation
8. Reliability and Resiliency through Sustainable Design and Construction
COMPARISON: MSI PRESSURE PIPE TECHNOLOGY
9. Reliability and Resiliency through Sustainable Design and Construction
TECHNICAL FEATURES
• HD Video camera
• LED spotlights
• Accumulator
• High sensitive noise recording
• Pressure up to 100bar (1450 psi)
• Pressure recording
• Temperature recording
• Temperature range 0 – 80 deg.
• Length measurement system
• Flow stabilizer
• Flow positioner
• Location transmitter
• Data memory 128 GB
• Location Transmitter
• USB connection – plug & play
10. Reliability and Resiliency through Sustainable Design and Construction
ADAPTABLE SIZES TO MEET PIPE SPECIFICS
11. Reliability and Resiliency through Sustainable Design and Construction
STANDARD PRESSURE APPLICATION DEVICES
Model
Device
Diameter
Application Range
Metric
Application Range
Inches: Imperial
Runtime
(Approx.)
DN65 2.5” 100 – 250mm 4” – 10” 3 hrs
DN125 5.0” 250 - 600mm 10” – 24” 6 hrs
DN225 9” 400 – 1200mm 14” – 48” 8 hrs
DN400 16” 600 – 1800mm 24” – 72” 12 hrs
DN800 31” 1500 – 3000mm 60” – 120” 14 hrs
For Standard Pressure Applications between 16bar up to 100bar
All devices include Video Camera, Acoustic Sensor, Pressure
Sensor, Temperature sensor, distance recorder and location
transmitter 33kHz – 512 kHz
12. Reliability and Resiliency through Sustainable Design and Construction
INSERTION AND LAUNCH
Launch at T-fitting with Piston Potable Water Insertion Point
Via existing fittings by means
of a provided insertion sluice
The fitting diameter must be
at least half the diameter of
the pipe.
13. Reliability and Resiliency through Sustainable Design and Construction
RETRIEVAL AND REMOVAL
Retrieval at Gated T-fitting Potable Water Extraction Point
Via existing fittings, or a
retrieval method that
includes an inserted
capture net
14. Reliability and Resiliency through Sustainable Design and Construction
PIPE-INSPECTOR FOR WATER
• Floating in the pipeline fluid without external cable connection
• Inspection without operational interruption
• Optical representation of the pipeline interior in HD
• Location of minor leakages (2.5 gal/h at 70 psi) even in large
diameters
• Pressure recording over the whole pipeline length
• Inspection of long sections (10 miles /day) with only one access
point
• Permanent device tracking
• Easy data evaluation
• Monitoring of the lifetime condition by repeated inspections
15. Reliability and Resiliency through Sustainable Design and Construction
WASTEWATER PIPE-INSPECTOR
• Not real-time Pan, Tilt, Zoom (PTZ)
• Pipe Inspector is not intended and
suitable to replace regular PACP
CCTV sewer pipeline inspections.
• Pipe-Inspector allows:
• Low-price sewer pre-examination
• High-quality images
• Supplemental with sewer CCTV-
camera inspections
Inspection in 12" gravity sewer
16. Reliability and Resiliency through Sustainable Design and Construction
WASTEWATER PIPE-INSPECTOR
TURBIDITY FACTOR DEPENDENCY
• Turbidity measurement unit: FTU (Formazin Turbidity
Unit) – ISO units FNU (Formazin Nephelometric Units)
• Usual State Limits of systems using direct filtration: at
no time exceed 5.0 NTU
• Excellent image quality: 0.0 to 4.0 FNU
• Limited image quality: 4.0 to 8.0 FNU
• Very Limited for values higher than 8.0 FNU
• No video inspection for values over 40.0 FNU
17. Reliability and Resiliency through Sustainable Design and Construction
WASTEWATER PIPE-INSPECTOR
• Untethered
• From 2 inches of flow level
• Identification and detection of Infiltration and
Inflow (I/I) via CCTV above the flow, and
temperature measurement below the flow.
• Up to 10 miles (flow rate dependant)
18. Reliability and Resiliency through Sustainable Design and Construction
MSI WASTEWATER FORCEMAIN
INSPECTIONS
• Flush / Clean the forcemain to ensure useable HD-
CCTV video of the submerged interior wall
• Insertion and Retrieval method may be non-
pressure, requiring system modifications
• For best results of CCTV, clean water should be
used if possible.
• CCTV, Acoustic Leak, Temperature (I/I), distance
• Multiple bends allowable
• May reveal deposits
19. Reliability and Resiliency through Sustainable Design and Construction
CCTV SAMPLE DELIVERABLES
• CCTV Video
reporting is
presented in typical
WRc format with a
header section as
well as reference to
location of findings
with an associated
video picture.
23. Reliability and Resiliency through Sustainable Design and Construction
CONCLUSIONS
• A battery powered, untethered in-pipe device that floats
with the pipeline fluid can provide synchronized data not
limited by tether length or vertical and horizontal bends
during live flow operations.
• A cylindrical design enables stable movement and not
tumbling deployments and allows an assembly of accepted
pipe inspection sensor technologies to be synchronized
and correlated.
• By matching inspection tool size to pipe size ensures
quality video and data collection.
• MSI for pressure pipes is a cost-effective solution to
pipeline owners by minimizing deployments of numerous
sensor specific devices.
24. Reliability and Resiliency through Sustainable Design and Construction
Gordon Henrich1, Marko Taferner2, and Michael Huainig3
• 1Pipeline Integrity Technology Associates, 424 Huron
Rd., South Bruce Peninsula, ON, Canada N0H 2T0; PH
(519) 534-4475; email:
gord@pipelineintegritytechnology.com
• 2European Pipeline Center, Handelsstraße 14 – 16, A-
9300 St.Veit an der Glan, Austria; PH
+43.664.2081644; email: office@mta-messtechnik.at
• 3 MTA Messtechnik GmbH, Handelsstraße 14 – 16, A-
9300 St.Veit an der Glan, Austria; PH
+43.664.4561330; email: m.huainig@mta-
messtechnik.at