SlideShare a Scribd company logo
1 of 21
Download to read offline
Unique offering for Inspection and 
Assessment of Non‐Piggable Pipelines: 
      Real World Applications

 Ultrasonic In‐Line Inspection Technology 
     (InVista) and Fitness‐For‐Service 
         Assessment (LifeQuest)
Technology Considerations
What we know:
1. Today’s Pigs are smarter!
                                            Specifications outside of defect 
                                           measurement can be important…
                                      Modern ILI tools have improved:
                                       •   Detection
                                       •   Sizing
                                       •   Combined technology measurement
                                      Less change with value‐added capabilities:
2. It’s harder to tell them apart.     •   Ease‐of‐use: transport, loading, 
                                           turnaround
                                       •   Navigation: 1.0D bends, multi‐
                                           diameter, BIDI, Low Flow / Low 
                                           Pressure, Heavy w/t or excessive 
                                           restrictions, loss of seal, etc.
                                       •   Onsite data validation and screening, 
                                           using 100% of the pipeline data
“Old‐fashioned” Unpiggable Solutions
Direct Assessment 
(includes guided wave and localized UT)
– Guided wave is a screening tool with limited 
  range.  Not suitable for assessment of defects 
  that exist inside the line.
– In‐line inspection can gather many more 
  readings than localized UT or other point 
  measurements.
Hydrostatic Testing
– Achieves regulatory compliance, but does not 
  assess features not at the pressure failure 
  threshold.
      • Pinhole leaks
      • Dents, gouges, blisters, sloping laminations
      • Defects with burst pressures > hydrotest pressure

Pipeline Modifications
– Still have to run inspection.
– Integrity management program still benefits 
  from high resolution dataset.
Preferred Non‐Piggable Solution
Tight Space, Dirty Line
 Safe, efficient, & effective ILI ‐“first MOB success”




1. Delivered the 
   inspection results 
   in one day

2. Bi‐directional tool 
   was able to collect 
   100% of the data 
   even though the 
   line was not clean 
Identifying Difficult Areas:
Corrosion Under Insulation and Supports




                      Bottom Drain at 45o Bend
External wall loss in a valve box at a Gas Metering station. The cause of the external wall loss 
was external corrosion located around a bottom drain connection on the pipe. 
Performance of a High Resolution Inspection

Accurate Results                                             UT Inspec on → higher return on 
 – Avoid unnecessary field investigations                 investment because of accuracy driven 
                                                                       efficiencies.
Identify Damage Mechanisms
 – Not only can damage be repaired but data can be used to start investigating the 
   root cause of the damage, assist in estimating corrosion growth rates
Multiple Data Sets
 – Compression wave UT gathers both wall thickness and deformation data with the 
   same signal: ability to integrate with other data sets to perform further analysis (i.e. 
   CP data, GIS databases, future internal inspections)
Measure Actual Wall Thicknesses
 – Many lines have wall thicknesses 
   that are less than manufactured 
   specified tolerances: actual values
   are assessed as part of the 
   API FFS Level 2 Assessment

 The most important factor is the 
     value of a pig – not its cost. 
Precision in High Resolution Data for Dents

                      1. Failures at dents do not always correlate directly 
                         with depth
                      2. High resolution profile of dent and surrounding 
                         pipe allows for advanced strain assessment
                          – B31.8S strain rule
                          – Finite Element Assessment
                      3. 3D finite element analysis can simulate the 
                         formation of a dent, re‐rounding and damage 
                         that occurs over the subsequent pressure cycles.
Confidence in Assessing the Entire Asset
  Avoid Limitations of Manual Flaw Boxing




 1.   Full set of actual thickness (not “nominal”) and 
      radius data for all inspections allows for 
      comparison of areas that may have been 
      below a reporting threshold on a prior survey.
 2.   Does not reduce a complex corrosion area to 
      just the two parameters of depth and length. 
      Better defect characterization, not overly 
      conservative, allows for greater accuracy when 
      comparing datasets.
 3.   Can run an automated effective area 
      assessment independent of any flaw boxing
 4.   Rank corrosion damage over various segments 
      and compute RSF at short segments
The Game Changer: InVista™ Solution

  Free Swimming UT Furnace 
  Tube Inspection System –
  designed to fully navigate 
  short radius – 1.0D serpentine 
  bends including back‐to‐back 
  and varying turns




                                      ‐Patented
Case Study 1: Dual Diameter
 • Quest worked with operator during planning stages to 
   ensure that tool could navigate with their specific 
   pumping configuration
 • Ran a sizing tool to validate pumping capabilities and 
   ability of the tool to navigate the line
 • Successfully inspected entire line during first inspection 
   attempt.  22 hour inspection gathered over 63.7 million 
   individual wall thickness and radius measurements.
 • Identified hundreds of anomalies including blisters and 
   dents with metal loss. Critical defects were found that 
   would not have been detectable by a hydrotest and 
   could have led to a costly in‐service failure.
Case Study 1: Results




     6% topside dent 
                         Blisters are not visible from an 
                        external examination of the pipe
Case Study 2: Parallel Lines
•   Multiple 12” parallel pipelines that run under a short span of water; No 
    existing launcher or receiver facilities
•   Previously had used guided wave ultrasonic inspection (GUL) but wanted more 
    detailed information than GUL was able to deliver.
    – Guided wave better suited as a screening tool.  ILI allows for direct anomaly sizing and 
      assessment.
•   Considered using a tethered ILI tool, but ease of operation led to InVista.
    – Ease of launch and receive of tool was 
      important because there was not a lot 
      of available workspace on either end.
    – Bidirectional capability allowed for 
      majority of the work to be done on one side
    – Flexibility of tool operation saved 
      operator complexity and cost on the project.
•   Quest Integrity provided temporary 
    launch/receive trap, ran gauge plate 
    pig, and performed pipeline cleaning 
    as part of contract (full service)
Case Study 2: Results
  Identified defects in areas that would have been difficult to access for manual inspection




 High resolution deformation data allows 
 engineers to use strain‐based 
 engineering approach as an alternative 
 to standard depth‐based method.  
 Provides ability to calculate a remaining 
 life for dents in number of cycles
Case Study 3: Ease of Operation
• 6” pipeline on a wharf without any 
  existing launch or receive capabilities.
• Prior integrity verifications done with 
  hydrotests.
   – Give snapshot of line condition without any 
     information about corrosion rates
   – Not useful for all defect types
• Location near water meant there is a 
  high consequence for any loss of 
  containment.
• Congested working area made 
  addition of temporary traps difficult
• Inspection team was able to mobilize 
  quickly with little logistical overhead
Case Study 3: 
Launch without a Launcher
                       1. At launch point a valve was 
                          removed and tool was placed 
                          by hand into 6” nominal pipe.
                       2. Valve was then reattached, line 
                          was filled using plant’s 
                          firewater and air vented.
                       3. InVista launched by opening 
                          the valve allowing for flow into 
                          the section of pipe into which 
                          the tool had been placed
                       4. Total launch preparation time 
                          was about 90 minutes.
Case Study 3: 
Receive without a Receiver
1. Tool was stopped at the far 
   end of the inspection run 
   with an orifice plate.
2. Location of the tool was 
   verified from transmitter 
   signal.
3. End portion of the line was 
   then drained, flange was 
   unbolted, orifice plate was 
   removed and tool was 
   retrieved by hand.
4. Time for tool retrieval was 
   about 15 minutes.
Case Study 3: Results
• Preliminary review of data done with client on-site
• Full inspection analysis results and Fitness-For-Service
  engineering assessment delivered with 30 days
Case Study 4: Miter Bends
• Operator has a set of pipelines of 
  various diameters in a large urban 
  area containing miter bends.
• Bidirectional inspection gave the 
  operator confidence in success
• Quest was able to rapidly mobilize, 
  inspect and report on target lines.
• InVista successfully navigated and 
  inspected all sections of the pipeline, 
  including portions that cleaning pigs 
  had difficulty in navigating.
• Inspection made more efficient by 
  looping pipelines of the same 
  diameter together‐ Able to 
  manufacture defects in the loop 
  piping for inspection verification
Case Study 4: Internal Corrosion
 • Clear images in 
   inspection data 
   despite problems 
   encountered during 
   cleaning
 • Onsite support from 
   inspection 
   personnel and high 
   resolution images of 
   corrosion pattern in 
   each pipe joint 
   helped to simplify a 
   potentially difficult 
   prove‐up
Conclusions
 1. Inspection options do exist – often without              Choosing to run tools with 
    extensive pipeline modifications                         better tolerances increases 
     – Non‐Piggable lines offer unique challenges and        efficiencies and decreases 
       can benefit from creative solutions.  Operator and       waste, allowing more 
       inspection company should work together to help       effective decision‐making.   
       solve a complex inspection puzzle.
 2. Inspection is just one piece of the overall 
    integrity management project
 3. High resolution datasets can be used more 
    efficiently for integrity management.
     – Maximize benefit of inspection data to gain more 
       information than a single pass/fail snapshot at a 
       single point in time
Thank you!

 Questions or Comments?

More Related Content

What's hot

NDT for boilers by LABORELEC
NDT for boilers by LABORELECNDT for boilers by LABORELEC
NDT for boilers by LABORELECOsama Lari
 
Advancements in Offshore Corrosion Monitoring and Flaw Detection
Advancements in Offshore Corrosion Monitoring and Flaw DetectionAdvancements in Offshore Corrosion Monitoring and Flaw Detection
Advancements in Offshore Corrosion Monitoring and Flaw DetectionOlympus IMS
 
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...Babu Kuriakose
 
Qualification of UV VISIBLE SPECTROPHOTOMETER
Qualification of UV VISIBLE SPECTROPHOTOMETERQualification of UV VISIBLE SPECTROPHOTOMETER
Qualification of UV VISIBLE SPECTROPHOTOMETERDr.K.Venkateswara raju
 
Advances in Phased Array Weld Inspection Scan Plan Designs
Advances in Phased Array Weld Inspection Scan Plan DesignsAdvances in Phased Array Weld Inspection Scan Plan Designs
Advances in Phased Array Weld Inspection Scan Plan DesignsOlympus IMS
 
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER Ankit Kumar
 
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...Gary Penney
 
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 Short
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 ShortCUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 Short
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 ShortGary Penney
 
Vega Protrac Radiation Based Process Instrumentation
Vega Protrac Radiation Based Process InstrumentationVega Protrac Radiation Based Process Instrumentation
Vega Protrac Radiation Based Process InstrumentationThorne & Derrick UK
 
Polyfilms and laminates testing instruments
Polyfilms and laminates testing instrumentsPolyfilms and laminates testing instruments
Polyfilms and laminates testing instrumentsPacorr Testing
 
CORROSION INSPECTION IN OIL AND GAS PIPELINE
CORROSION INSPECTION IN OIL AND GAS PIPELINECORROSION INSPECTION IN OIL AND GAS PIPELINE
CORROSION INSPECTION IN OIL AND GAS PIPELINEIlugbusi Blessing
 
Pet & Preform Testing Instruments
Pet & Preform Testing InstrumentsPet & Preform Testing Instruments
Pet & Preform Testing InstrumentsPacorr Testing
 
Weatherford pipeline cleaning services
Weatherford pipeline cleaning servicesWeatherford pipeline cleaning services
Weatherford pipeline cleaning servicesmattgray29
 
In-Spec UV Vis Standards and Good Lab Practice
In-Spec UV Vis Standards and Good Lab PracticeIn-Spec UV Vis Standards and Good Lab Practice
In-Spec UV Vis Standards and Good Lab PracticeLiza Tallon
 

What's hot (14)

NDT for boilers by LABORELEC
NDT for boilers by LABORELECNDT for boilers by LABORELEC
NDT for boilers by LABORELEC
 
Advancements in Offshore Corrosion Monitoring and Flaw Detection
Advancements in Offshore Corrosion Monitoring and Flaw DetectionAdvancements in Offshore Corrosion Monitoring and Flaw Detection
Advancements in Offshore Corrosion Monitoring and Flaw Detection
 
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...
L&T Valves - Effects of Stem and Stuffing Box Roughness on Valve Fugitive Emi...
 
Qualification of UV VISIBLE SPECTROPHOTOMETER
Qualification of UV VISIBLE SPECTROPHOTOMETERQualification of UV VISIBLE SPECTROPHOTOMETER
Qualification of UV VISIBLE SPECTROPHOTOMETER
 
Advances in Phased Array Weld Inspection Scan Plan Designs
Advances in Phased Array Weld Inspection Scan Plan DesignsAdvances in Phased Array Weld Inspection Scan Plan Designs
Advances in Phased Array Weld Inspection Scan Plan Designs
 
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER
QUALIFICATION OF UV-VISIBLE SPECTROPHOTOMETER
 
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...
Focus on Identifying Hidden Risks and Improved Technologies for Piping and Pi...
 
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 Short
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 ShortCUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 Short
CUI PAPER Bahrain v2 - 7April2015 (2)- edited 02 November 2015 Short
 
Vega Protrac Radiation Based Process Instrumentation
Vega Protrac Radiation Based Process InstrumentationVega Protrac Radiation Based Process Instrumentation
Vega Protrac Radiation Based Process Instrumentation
 
Polyfilms and laminates testing instruments
Polyfilms and laminates testing instrumentsPolyfilms and laminates testing instruments
Polyfilms and laminates testing instruments
 
CORROSION INSPECTION IN OIL AND GAS PIPELINE
CORROSION INSPECTION IN OIL AND GAS PIPELINECORROSION INSPECTION IN OIL AND GAS PIPELINE
CORROSION INSPECTION IN OIL AND GAS PIPELINE
 
Pet & Preform Testing Instruments
Pet & Preform Testing InstrumentsPet & Preform Testing Instruments
Pet & Preform Testing Instruments
 
Weatherford pipeline cleaning services
Weatherford pipeline cleaning servicesWeatherford pipeline cleaning services
Weatherford pipeline cleaning services
 
In-Spec UV Vis Standards and Good Lab Practice
In-Spec UV Vis Standards and Good Lab PracticeIn-Spec UV Vis Standards and Good Lab Practice
In-Spec UV Vis Standards and Good Lab Practice
 

Similar to Api inspection summit quest michael mc-gee_unique offering for inspection and assessment of non-piggable pipelines- real world applications

Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspectionjsthetford
 
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...Sesión técnica, sala KM 19, Advances in detection and characterisation of met...
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...LTDH2013
 
Oms Project Tools And Services Overview
Oms Project Tools And Services OverviewOms Project Tools And Services Overview
Oms Project Tools And Services Overviewjamessale17
 
OMS Project Tools And Services Overview
OMS Project Tools And Services OverviewOMS Project Tools And Services Overview
OMS Project Tools And Services Overviewjamessale17
 
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...argebit
 
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEM
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEMROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEM
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEMVineeshkumar K V
 
Ultrasonic guided waves application on oil and gas pipeline
Ultrasonic guided waves application on oil and gas pipelineUltrasonic guided waves application on oil and gas pipeline
Ultrasonic guided waves application on oil and gas pipelineMohammad Javad Ranjbar
 
Jamshed alam seinar report copy
Jamshed alam seinar report copyJamshed alam seinar report copy
Jamshed alam seinar report copyJAMSHED ALAM
 
Pipeline Inspection Services
Pipeline Inspection ServicesPipeline Inspection Services
Pipeline Inspection ServicesDavid Gray
 
Advance NDT Methods
Advance NDT MethodsAdvance NDT Methods
Advance NDT Methodsaman1312
 
An optimised approach for the inspection of aboveground
An optimised approach for the inspection of abovegroundAn optimised approach for the inspection of aboveground
An optimised approach for the inspection of abovegroundPatrick Schüller
 
Storage tank inspection presentation
Storage tank inspection presentationStorage tank inspection presentation
Storage tank inspection presentationIan Moore
 
Recent Advances In Pipe Wall Assessment Technnology
Recent Advances In Pipe Wall Assessment TechnnologyRecent Advances In Pipe Wall Assessment Technnology
Recent Advances In Pipe Wall Assessment TechnnologyDilip Thakur
 
Ultrasonic Testing Equipment Suppliers - Canopus Instruments
Ultrasonic Testing Equipment Suppliers - Canopus InstrumentsUltrasonic Testing Equipment Suppliers - Canopus Instruments
Ultrasonic Testing Equipment Suppliers - Canopus Instrumentssmita_kale
 

Similar to Api inspection summit quest michael mc-gee_unique offering for inspection and assessment of non-piggable pipelines- real world applications (20)

Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspection
 
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...Sesión técnica, sala KM 19, Advances in detection and characterisation of met...
Sesión técnica, sala KM 19, Advances in detection and characterisation of met...
 
Level measurement
Level measurementLevel measurement
Level measurement
 
Nondestructive Testing (NDT)
Nondestructive Testing (NDT)Nondestructive Testing (NDT)
Nondestructive Testing (NDT)
 
Oms Project Tools And Services Overview
Oms Project Tools And Services OverviewOms Project Tools And Services Overview
Oms Project Tools And Services Overview
 
OMS Project Tools And Services Overview
OMS Project Tools And Services OverviewOMS Project Tools And Services Overview
OMS Project Tools And Services Overview
 
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...
NAMICON - SimpleOilfield - Efficiency of EMAT Ultrasonic Thickness Measuremen...
 
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEM
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEMROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEM
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEM
 
Ultrasonic guided waves application on oil and gas pipeline
Ultrasonic guided waves application on oil and gas pipelineUltrasonic guided waves application on oil and gas pipeline
Ultrasonic guided waves application on oil and gas pipeline
 
Jamshed alam seinar report copy
Jamshed alam seinar report copyJamshed alam seinar report copy
Jamshed alam seinar report copy
 
Pipeline Inspection Services
Pipeline Inspection ServicesPipeline Inspection Services
Pipeline Inspection Services
 
Neidigk: 2013 Sandia Wind Plant Reliability Workshop
Neidigk: 2013 Sandia Wind Plant Reliability WorkshopNeidigk: 2013 Sandia Wind Plant Reliability Workshop
Neidigk: 2013 Sandia Wind Plant Reliability Workshop
 
Advance NDT Methods
Advance NDT MethodsAdvance NDT Methods
Advance NDT Methods
 
An optimised approach for the inspection of aboveground
An optimised approach for the inspection of abovegroundAn optimised approach for the inspection of aboveground
An optimised approach for the inspection of aboveground
 
Optimizing Quality Assurance Inspections to Improve the Probability of Damage...
Optimizing Quality Assurance Inspections to Improve the Probability of Damage...Optimizing Quality Assurance Inspections to Improve the Probability of Damage...
Optimizing Quality Assurance Inspections to Improve the Probability of Damage...
 
Introduction to NDT
Introduction to NDT Introduction to NDT
Introduction to NDT
 
Storage tank inspection presentation
Storage tank inspection presentationStorage tank inspection presentation
Storage tank inspection presentation
 
Recent Advances In Pipe Wall Assessment Technnology
Recent Advances In Pipe Wall Assessment TechnnologyRecent Advances In Pipe Wall Assessment Technnology
Recent Advances In Pipe Wall Assessment Technnology
 
NDT TESTING
NDT  TESTINGNDT  TESTING
NDT TESTING
 
Ultrasonic Testing Equipment Suppliers - Canopus Instruments
Ultrasonic Testing Equipment Suppliers - Canopus InstrumentsUltrasonic Testing Equipment Suppliers - Canopus Instruments
Ultrasonic Testing Equipment Suppliers - Canopus Instruments
 

Api inspection summit quest michael mc-gee_unique offering for inspection and assessment of non-piggable pipelines- real world applications

  • 1. Unique offering for Inspection and  Assessment of Non‐Piggable Pipelines:  Real World Applications Ultrasonic In‐Line Inspection Technology  (InVista) and Fitness‐For‐Service  Assessment (LifeQuest)
  • 2. Technology Considerations What we know: 1. Today’s Pigs are smarter! Specifications outside of defect  measurement can be important… Modern ILI tools have improved: • Detection • Sizing • Combined technology measurement Less change with value‐added capabilities: 2. It’s harder to tell them apart.  • Ease‐of‐use: transport, loading,  turnaround • Navigation: 1.0D bends, multi‐ diameter, BIDI, Low Flow / Low  Pressure, Heavy w/t or excessive  restrictions, loss of seal, etc. • Onsite data validation and screening,  using 100% of the pipeline data
  • 3. “Old‐fashioned” Unpiggable Solutions Direct Assessment  (includes guided wave and localized UT) – Guided wave is a screening tool with limited  range.  Not suitable for assessment of defects  that exist inside the line. – In‐line inspection can gather many more  readings than localized UT or other point  measurements. Hydrostatic Testing – Achieves regulatory compliance, but does not  assess features not at the pressure failure  threshold. • Pinhole leaks • Dents, gouges, blisters, sloping laminations • Defects with burst pressures > hydrotest pressure Pipeline Modifications – Still have to run inspection. – Integrity management program still benefits  from high resolution dataset.
  • 4. Preferred Non‐Piggable Solution Tight Space, Dirty Line Safe, efficient, & effective ILI ‐“first MOB success” 1. Delivered the  inspection results  in one day 2. Bi‐directional tool  was able to collect  100% of the data  even though the  line was not clean 
  • 5. Identifying Difficult Areas: Corrosion Under Insulation and Supports Bottom Drain at 45o Bend External wall loss in a valve box at a Gas Metering station. The cause of the external wall loss  was external corrosion located around a bottom drain connection on the pipe. 
  • 6. Performance of a High Resolution Inspection Accurate Results UT Inspec on → higher return on  – Avoid unnecessary field investigations investment because of accuracy driven  efficiencies. Identify Damage Mechanisms – Not only can damage be repaired but data can be used to start investigating the  root cause of the damage, assist in estimating corrosion growth rates Multiple Data Sets – Compression wave UT gathers both wall thickness and deformation data with the  same signal: ability to integrate with other data sets to perform further analysis (i.e.  CP data, GIS databases, future internal inspections) Measure Actual Wall Thicknesses – Many lines have wall thicknesses  that are less than manufactured  specified tolerances: actual values are assessed as part of the  API FFS Level 2 Assessment The most important factor is the  value of a pig – not its cost. 
  • 7. Precision in High Resolution Data for Dents 1. Failures at dents do not always correlate directly  with depth 2. High resolution profile of dent and surrounding  pipe allows for advanced strain assessment – B31.8S strain rule – Finite Element Assessment 3. 3D finite element analysis can simulate the  formation of a dent, re‐rounding and damage  that occurs over the subsequent pressure cycles.
  • 8. Confidence in Assessing the Entire Asset Avoid Limitations of Manual Flaw Boxing 1. Full set of actual thickness (not “nominal”) and  radius data for all inspections allows for  comparison of areas that may have been  below a reporting threshold on a prior survey. 2. Does not reduce a complex corrosion area to  just the two parameters of depth and length.  Better defect characterization, not overly  conservative, allows for greater accuracy when  comparing datasets. 3. Can run an automated effective area  assessment independent of any flaw boxing 4. Rank corrosion damage over various segments  and compute RSF at short segments
  • 9. The Game Changer: InVista™ Solution Free Swimming UT Furnace  Tube Inspection System – designed to fully navigate  short radius – 1.0D serpentine  bends including back‐to‐back  and varying turns ‐Patented
  • 10. Case Study 1: Dual Diameter • Quest worked with operator during planning stages to  ensure that tool could navigate with their specific  pumping configuration • Ran a sizing tool to validate pumping capabilities and  ability of the tool to navigate the line • Successfully inspected entire line during first inspection  attempt.  22 hour inspection gathered over 63.7 million  individual wall thickness and radius measurements. • Identified hundreds of anomalies including blisters and  dents with metal loss. Critical defects were found that  would not have been detectable by a hydrotest and  could have led to a costly in‐service failure.
  • 11. Case Study 1: Results 6% topside dent  Blisters are not visible from an  external examination of the pipe
  • 12. Case Study 2: Parallel Lines • Multiple 12” parallel pipelines that run under a short span of water; No  existing launcher or receiver facilities • Previously had used guided wave ultrasonic inspection (GUL) but wanted more  detailed information than GUL was able to deliver. – Guided wave better suited as a screening tool.  ILI allows for direct anomaly sizing and  assessment. • Considered using a tethered ILI tool, but ease of operation led to InVista. – Ease of launch and receive of tool was  important because there was not a lot  of available workspace on either end. – Bidirectional capability allowed for  majority of the work to be done on one side – Flexibility of tool operation saved  operator complexity and cost on the project. • Quest Integrity provided temporary  launch/receive trap, ran gauge plate  pig, and performed pipeline cleaning  as part of contract (full service)
  • 13. Case Study 2: Results Identified defects in areas that would have been difficult to access for manual inspection High resolution deformation data allows  engineers to use strain‐based  engineering approach as an alternative  to standard depth‐based method.   Provides ability to calculate a remaining  life for dents in number of cycles
  • 14. Case Study 3: Ease of Operation • 6” pipeline on a wharf without any  existing launch or receive capabilities. • Prior integrity verifications done with  hydrotests. – Give snapshot of line condition without any  information about corrosion rates – Not useful for all defect types • Location near water meant there is a  high consequence for any loss of  containment. • Congested working area made  addition of temporary traps difficult • Inspection team was able to mobilize  quickly with little logistical overhead
  • 15. Case Study 3:  Launch without a Launcher 1. At launch point a valve was  removed and tool was placed  by hand into 6” nominal pipe. 2. Valve was then reattached, line  was filled using plant’s  firewater and air vented. 3. InVista launched by opening  the valve allowing for flow into  the section of pipe into which  the tool had been placed 4. Total launch preparation time  was about 90 minutes.
  • 16. Case Study 3:  Receive without a Receiver 1. Tool was stopped at the far  end of the inspection run  with an orifice plate. 2. Location of the tool was  verified from transmitter  signal. 3. End portion of the line was  then drained, flange was  unbolted, orifice plate was  removed and tool was  retrieved by hand. 4. Time for tool retrieval was  about 15 minutes.
  • 17. Case Study 3: Results • Preliminary review of data done with client on-site • Full inspection analysis results and Fitness-For-Service engineering assessment delivered with 30 days
  • 18. Case Study 4: Miter Bends • Operator has a set of pipelines of  various diameters in a large urban  area containing miter bends. • Bidirectional inspection gave the  operator confidence in success • Quest was able to rapidly mobilize,  inspect and report on target lines. • InVista successfully navigated and  inspected all sections of the pipeline,  including portions that cleaning pigs  had difficulty in navigating. • Inspection made more efficient by  looping pipelines of the same  diameter together‐ Able to  manufacture defects in the loop  piping for inspection verification
  • 19. Case Study 4: Internal Corrosion • Clear images in  inspection data  despite problems  encountered during  cleaning • Onsite support from  inspection  personnel and high  resolution images of  corrosion pattern in  each pipe joint  helped to simplify a  potentially difficult  prove‐up
  • 20. Conclusions 1. Inspection options do exist – often without  Choosing to run tools with  extensive pipeline modifications better tolerances increases  – Non‐Piggable lines offer unique challenges and  efficiencies and decreases  can benefit from creative solutions.  Operator and  waste, allowing more  inspection company should work together to help  effective decision‐making.    solve a complex inspection puzzle. 2. Inspection is just one piece of the overall  integrity management project 3. High resolution datasets can be used more  efficiently for integrity management. – Maximize benefit of inspection data to gain more  information than a single pass/fail snapshot at a  single point in time