PT SENTRA INTI NUSA ENERGI (SINERGI) AN EXCLUSIVE AGENT FOR ROSEN INSPECTION IN INDONESIA  MENARA GRACIA 2 ND  FLOOR JL. H...
PT. SENTRA INTI NUSA ENERGI BOARD OF MANAGEMENT : Director : Ir. Armyn R. Harap HRD Manager : Lieke Audia Finance Manager ...
PT. SENTRA INTI NUSA ENERGI JULY 2001 - PRESENT <ul><li>SINERGI :  An Integrated Corrosion Engineering services </li></ul>...
PT. SENTRA INTI NUSA ENERGI   AN EXCLUSIVE AGENT FOR ROSEN INSPECTION July 2004 – Present  INTELLIGENT PIGGING ROSEN   Web...
<ul><li>INTELLIGENT PIGGING PROCESS : </li></ul><ul><li>Collect pipeline data : </li></ul><ul><li>- Send Pipeline Question...
INTELLIGENT PIGGING PROCESS : Collect pipeline data : QUESTIONNAIRE PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLI...
INTELLIGENT PIGGING PROCESS : Pipeline Cleaning <ul><li>BIDI PIG  with GAUGING PLATE </li></ul><ul><li>Internal Cleaning &...
INTELLIGENT PIGGING PROCESS : Pig Tracking  <ul><li>PIG TRACKING : </li></ul><ul><ul><li>Transmitter </li></ul></ul><ul><u...
INTELLIGENT PIGGING PROCESS : Pipeline Data logger   <ul><li>FUNCTIONS :  </li></ul><ul><li>Monitoring Pressure </li></ul>...
INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper <ul><li>ROSEN Electronic Geometry Pig  (EGP) : </li></ul><ul><li>T...
INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper <ul><li>EGP Information </li></ul><ul><li>Type Various </li></ul><...
INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper REPORTING : EGP as a Dummy Pig  The results will be used For decid...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) Axial Flaw Detection (AFD) <ul><li>ROSEN INSPECTION MEASUREMEN...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) CDP COMPONENT : PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) <ul><li>Specification of MFL Inspection tools </li></ul><ul><l...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) The basic principle of Metal Loss Survey is Magnetic Flux Leak...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) AUTOMATIC ANALYSIS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECT...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSEN SOFT WARE : ROSOFT ROSEN REPORT PT. SENTRA INTI NUSA ENE...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSOFT REPORTING  PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTI...
INTELLIGENT PIGGING PROCESS : Axial Flaw Detector (AFD) The basic principle of Axial Flaw Detector is  Hi Resolution Magne...
HI RESOLUTION XYZ MAPPING TOOL It is for identification of 3 dimensional geographical pipeline coordinates by  Inertial na...
HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) COMPANY EXPERIENCES PT. SENTRA INTI NUSA ENERGI – ROSEN INSPEC...
INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) BEING IN BIDDING PROCESS PT. SENTRA INTI NUSA ENERGI – ROSEN I...
FOR FURTHEER INFORMATION  AND QUOTATION PLEASE CONTACT BUDISETYAWAN [email_address] HP 0818 826831 PT. SENTRA INTI NUSA EN...
THANK YOU FOR YOUR TIME AND ATTENTION THE END PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
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Smart Pigging

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Smart Pigging

  1. 1. PT SENTRA INTI NUSA ENERGI (SINERGI) AN EXCLUSIVE AGENT FOR ROSEN INSPECTION IN INDONESIA MENARA GRACIA 2 ND FLOOR JL. H.R. RASUNA SAID KAV. 17 JAKARTA 12940 PHONE 62-21-5200095 FAX. 62-21-5200096 E-MAIL ADDRESS : [email_address]
  2. 2. PT. SENTRA INTI NUSA ENERGI BOARD OF MANAGEMENT : Director : Ir. Armyn R. Harap HRD Manager : Lieke Audia Finance Manager : Kosim Hartono Safety Manager : M. Riswanda Technical Manager : Soewarto Marketing Manager : Budisetyawan LICENSES : MIGAS CERTIFICATE INKINDO CERTIFICATE APITINDO CERTIFICATE DEPERDAG CERTIFICATE
  3. 3. PT. SENTRA INTI NUSA ENERGI JULY 2001 - PRESENT <ul><li>SINERGI : An Integrated Corrosion Engineering services </li></ul><ul><li>SERVICES : </li></ul><ul><li>INLINE INSPECTION : SMART PIGGING by ROSEN </li></ul><ul><li>CORROSION PREVENTION : Cathodic protection </li></ul><ul><li>CORROSION ASSESSMENT </li></ul><ul><li>CORROSION STUDY, INSTALLATION,MONITORING, </li></ul><ul><li>EVALUATION AND DATA BASES </li></ul><ul><li>RISK BASE ANALYSIS </li></ul>
  4. 4. PT. SENTRA INTI NUSA ENERGI AN EXCLUSIVE AGENT FOR ROSEN INSPECTION July 2004 – Present INTELLIGENT PIGGING ROSEN Web site : www. RosenInspection.net ROSEN In Line Inspection / Intelligent Pigging / Smart Pigging Main Office : Lingen Germany Asia - Pacific : Perth, Australia <ul><li>CAPABILITIES : </li></ul><ul><li>Pipeline Inspection 3” – 64” In Line Inspection </li></ul><ul><li>Robotic Inspection (Out Site Inspection) </li></ul><ul><li>Coil Tubing Inspection </li></ul><ul><li>Tank Bottom / Shell Inspection </li></ul><ul><li>Inspection Method : Hi Resolution Magnetic Flux Leakage </li></ul>
  5. 5. <ul><li>INTELLIGENT PIGGING PROCESS : </li></ul><ul><li>Collect pipeline data : </li></ul><ul><li>- Send Pipeline Questionnaire </li></ul><ul><li>- Length, Diameter, Service, Capacity, Pressure, Temperature </li></ul><ul><li>- Pigging history </li></ul><ul><li>- Pipeline leaks and repair </li></ul><ul><li>- Site Survey </li></ul><ul><li>Pipeline Cleaning : </li></ul><ul><li>- BIDI Pig with Gauging Plate </li></ul><ul><li>- BIDI Pig with Brush </li></ul><ul><li>- BIDI Pig with Magnet </li></ul><ul><li>Caliper / Geometry Survey : </li></ul><ul><li>Corrosion Detection Pig CDP </li></ul>PROCESS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  6. 6. INTELLIGENT PIGGING PROCESS : Collect pipeline data : QUESTIONNAIRE PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  7. 7. INTELLIGENT PIGGING PROCESS : Pipeline Cleaning <ul><li>BIDI PIG with GAUGING PLATE </li></ul><ul><li>Internal Cleaning & identified of dent </li></ul><ul><li>BIDI PIG with BRUSH </li></ul><ul><li>Internal cleaning by brushing w/ steel brush </li></ul><ul><li>BIDI PIG with MAGNET </li></ul><ul><li>Internal cleaning and bring out metallic debris </li></ul><ul><li>by magnets </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  8. 8. INTELLIGENT PIGGING PROCESS : Pig Tracking <ul><li>PIG TRACKING : </li></ul><ul><ul><li>Transmitter </li></ul></ul><ul><ul><li>Antenna </li></ul></ul><ul><ul><li>Detector </li></ul></ul><ul><li>FUNCTION : </li></ul><ul><li>For tracing the pig, and finding location when pig get stuck </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  9. 9. INTELLIGENT PIGGING PROCESS : Pipeline Data logger <ul><li>FUNCTIONS : </li></ul><ul><li>Monitoring Pressure </li></ul><ul><li>Monitoring Differential Pressure </li></ul><ul><li>Monitoring Temperature </li></ul><ul><li>Pig Acceleration </li></ul>Not necessary to run PDL if pipeline parameter already had PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  10. 10. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper <ul><li>ROSEN Electronic Geometry Pig (EGP) : </li></ul><ul><li>The touch less Technology, using multi channel Eddy Current Technology </li></ul><ul><li>EGP DETECTIONS : </li></ul><ul><li>Dents, wrinkling and roundness </li></ul><ul><li>Internal diameter changes </li></ul><ul><li>High – low changes (welding) </li></ul><ul><li>Upheaval and lateral buckling </li></ul><ul><li>Girth welds </li></ul><ul><li>Bends (radius, Direction and angle) </li></ul><ul><li>Pipe length, Operation condition (speed and temperature) </li></ul><ul><li>Equipment Installed (Flanges, Valves, Tee, Reducers, Tapping, Welds) </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  11. 11. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper <ul><li>EGP Information </li></ul><ul><li>Type Various </li></ul><ul><li>Number of Module 1 </li></ul><ul><li>Number of measuring channels 8 MDS + 3 dipper sensors </li></ul><ul><li>Pressure 1.8 MPa – 13.5 MPa </li></ul><ul><li>Temperature Max 65 o C </li></ul><ul><li>Passage restriction capabilities 17% of Outside Diameter </li></ul><ul><li>Velocity 0.1 m/s – 2.8 m/s </li></ul><ul><li>Minimum bend radius passing 1.5 D </li></ul><ul><li>EGP Inspection Accuracies </li></ul><ul><li>Detection of Internal Diameter changes 1% ID </li></ul><ul><li>Absolute distance 3 m </li></ul><ul><li>Length / Width Accuracy +/- 5% </li></ul><ul><li>Defects/Characteristics that will be located </li></ul><ul><li>Dent +/- 5% </li></ul><ul><li>Ovalities +/- 3% </li></ul><ul><li>ID Changes +/- 1% </li></ul><ul><li>Bend Radius +/- 0.25 D </li></ul><ul><li>Bend angle +/- 12 degree </li></ul><ul><li>Distance from closest girth weld +/- 0.5% </li></ul><ul><li>Circumferential orientation +/- 12 degree </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  12. 12. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper REPORTING : EGP as a Dummy Pig The results will be used For deciding Running CDP or Not PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  13. 13. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) Axial Flaw Detection (AFD) <ul><li>ROSEN INSPECTION MEASUREMENT PRINCIPLES : </li></ul><ul><li>Hi Resolution Magnetic Flux Leakage (MFL) for Internal and External Corrosion Detection </li></ul><ul><li>Hi Resolution Axial Flaw Detection Tool (AFD) for Crack Detection </li></ul>CDP AFD PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  14. 14. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) CDP COMPONENT : PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  15. 15. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) <ul><li>Specification of MFL Inspection tools </li></ul><ul><li>Number of measuring channels 240 </li></ul><ul><li>Type of sensors “Half Effect” primary and integrated </li></ul><ul><li>Coil sensors for Secondary </li></ul><ul><li>Circumferential sensor spacing 12 mm </li></ul><ul><li>Flux density + 1.7T </li></ul><ul><li>Axial sampling distance 2.5mm </li></ul><ul><li>Location accuracy with respect to closest girth weld +/- 1m </li></ul><ul><li>closest / marker +/- 1m </li></ul><ul><li>Data storage capacity + 10 GB can be higher </li></ul><ul><li>Number of Module various </li></ul><ul><li>Wall thickness 4.0 mm – 17.5 mm </li></ul><ul><li>Magnetic field strength 10 KA/m – 30 KA/m </li></ul><ul><li>Temperature 0 o C – 65 o C </li></ul><ul><li>Passage restriction capabilities 15% of outside diameter </li></ul><ul><li>Velocity 0.5 – 5 m/s </li></ul><ul><li>System range batteries 100 hours </li></ul><ul><li>Maximum inspection length in 1 run various ( 16” + 300 km) </li></ul><ul><li>Min bend radius passing capibility 1.5 D </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  16. 16. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) The basic principle of Metal Loss Survey is Magnetic Flux Leakage FLUX LINE DISTRIBUTION W/O FLAW FLUX LINE DISTRIBUTION W/ INTERNAL FLAW FLUX LINE DISTRIBUTION W/ EXTERNAL FLAW PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  17. 17. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) AUTOMATIC ANALYSIS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  18. 18. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSEN SOFT WARE : ROSOFT ROSEN REPORT PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  19. 19. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSOFT REPORTING PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  20. 20. INTELLIGENT PIGGING PROCESS : Axial Flaw Detector (AFD) The basic principle of Axial Flaw Detector is Hi Resolution Magnetic Flux Leakage PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  21. 21. HI RESOLUTION XYZ MAPPING TOOL It is for identification of 3 dimensional geographical pipeline coordinates by Inertial navigation unit. <ul><li>XYZ MAPPING REPORTS : with xyz coordinates of all items </li></ul><ul><li>List of installations </li></ul><ul><li>List of bends </li></ul><ul><li>List of geometric anomalies </li></ul><ul><li>List of GPS – marker / reference points </li></ul><ul><li>Pipe tally </li></ul><ul><li>Including the information of : </li></ul><ul><li>XYZ coordinates of the pipe centerline in an optional sampling interval </li></ul><ul><li>The XYZ data are given in pre selected geographical coordinate system </li></ul><ul><li>XYZ coordinates of girth welds, valves, bends and other installations </li></ul><ul><li>Bend information (angle, direction and radius) </li></ul><ul><li>Feature sizing (dents, ovalities “out of roundness”) </li></ul>PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  22. 22. HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  23. 23. HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  24. 24. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) COMPANY EXPERIENCES PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING Completed 2005 10”, 12”, 72 Km Balikpapan Offshore / onshore Ex Contract GE Unocal 5 Completed 2005 6”, 10”, 3 KM Balikpapan, Offshore Ex Contract GE (Short Pig Launcher/receiver) TOTAL Indonesie 4 Completed In progress 2005 2006 16”, 3 lines, 46 KM SES Offshore 16”, 3 KM SES Offshore CNOOC 6 Completed 2005 30”, 145 KM Aceh Onshore / Offshore Gas line w/ Hi CO2 and H2S ExxonMobil 3 Completed 2005 24”, 45 KM Subang – Citarik, Onshore Gas line Pertamina - Moeladi 2 Completed 2003 14”, 63 KM Madura – Gresik Gas line Ex Contract GE W/ dent > 20% Offshore – Onshore KODECO 1 REMARKS YEAR PIPE DIAMETER / LENGTH COMPANY NO
  25. 25. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) BEING IN BIDDING PROCESS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING In Process 2006 16”, 2.8 KM, SES Offshore CNOOC 5 In Process 2006 24” 48 Km BSP ex CPP 4 In Process 2006 26”, 71.8 KM, Jambi South Sumatra 28”, 335 KM, Jambi South Sumatra 24”, 13.8 KM, Jambi South Sumatra CONOCO 3 Waiting for contract signing 2006 8”, 3 lines, 42 KM Malaka Strait KONDUR 2 In Process, price negotiation 2006 8”, 5 sections, 262 KM, South Sumatra MEDCO 1 REMARKS YEAR PIPE DIAMETER / LENGTH COMPANY NO
  26. 26. FOR FURTHEER INFORMATION AND QUOTATION PLEASE CONTACT BUDISETYAWAN [email_address] HP 0818 826831 PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
  27. 27. THANK YOU FOR YOUR TIME AND ATTENTION THE END PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING

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