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Optimizing Sales and Operations Forecasting
Andrew C. McVeagh
April 23rd, 2009
Agenda

 •    NBC Universal And Home Entertainment

 •    Forecasting DVD’s And Blu-ray

 •    Optimizing The Forecasting Process

 •    Choosing The Right IT Tools To Help

 •    Questions



                                                        2
                                             April 27, 09
An Introduction to NBC Universal
  •    One of the World’s Leading Media & Entertainment Companies
  •    Formed In May 2004 Through Combining NBC & Vivendi Universal Entertainment
  •    NBC Universal Is 80% Owned By General Electric And 20% Owned By Vivendi




Universal Studios Home Entertainment
  •    Markets & Distributes NBC Universal's Content Through DVD, Blu-ray, EST & VOD
  •    Includes Titles From Universal Pictures, Focus Features & Rogue Pictures
  •    Original Titles From USHE Family Productions and Mattel Properties
  •    Distribution for Summit Entertainment and other 3rd parties

                                                                                               3
                                                                                    April 27, 09
Forecasting DVD’s and Blu-ray
                                         Operations
                                          Forecast

    Initial                Production                 Store Level
                Title                      Sales
  Financial                /Box Office                   Final
              Greenlight                  Forecast
  Ultimate                   Release                   Forecast

                                         Financial
                                         Forecast




   Order       DVD/BD
                                          Ship to       VMI
  DVD/BD      Production
                                          Stores      Replenish
  Materials   /Marketing



                                                                          4
                                                               April 27, 09
Optimizing the Forecasting Process
What is the Problem?

•    Inefficient Communication in Forecasting and Planning
•    Returns Still Too High
•    Limited Visibility To Promotional Effectiveness
•    Multiple Forecasts In Multiple Systems – Which Is Correct?

             Finance                      Sales & Cat Mgmt
      Greenlights, Annual Plans,         Account, Customer, Store
        P&L, Cash, Overhead,           Level & Fixture Level Planning
      In Year Pacing & Ultimates




            Marketing                         Operations
                                      Replenishment, POS Forecasting,
       DVD Release Schedule
                                              SKU Forecasting
                                                                                   6
                                                                        April 27, 09
What Is The Goal?
                               A Satisfied Customer
Objectives:                                                  Sub-Goals:
• Optimize and Streamline the S&OP Process
• Drive Cross Team Visibility of Data for Better Decisions          Right Product
• Utilize Consensus & Leverage Statistical Demand Planning          Right Store
                                                                    Right Time
• Minimize Returns – Stop Revolving Door Syndrome
• Revenue Lift – Better Promotion Management                        Right Shelf
• Optimize Trade Spend $ - Utilize Highest Impact Tactics           Right Price
• One System to Unite and Communicate All Forecasts




                                                                                               7
                                                                                    April 27, 09
How to Accomplish Process Change
•    LEAN Value Stream Map Entire As-is Process
•    Identify Value Add, Value Enabling and Non-Value Steps
•    Identify Duplicates, Wait Time, Touch Time & Process Time
•    Identify Pain Points and Integration Points to Other Processes
•    Create New Process Maps Eliminating Non-Value Steps




•  9 Days Of Workouts With 40 Subject Matter Experts From:
         •  Operations                        •  Finance
         •  Sales                             •  IT
         •  Strategic Planning                •  Marketing
                                                                                 8
                                                                      April 27, 09
A Closer Look at a LEAN Process Box




          Accomplishments After Workouts
            •  Reduced Number of Process Steps from 160 to 130

            •  Eliminated 12 Rework Loops

            •  65 Non-standardized Process Steps to be Automated in IT

            •  Estimated Reduction of Average Process Time by ~70%

            •  Estimated Reduction of Average Touch Time by ~75%


                                                                              9
                                                                   April 27, 09
Choosing The Right IT Tools To Help
What is the Systems Focus?
  •  Implement New LEAN Process In Enterprise Class System
  •  Simplify Systems Landscape & Retire Custom Applications

     Enterprise
                          Packaged          Custom
 Order Management,
                        Replenishment        Sales
  Finance & Supply                                                             Packaged
                           System          Application
    Chain System                                                             Replenishment
                                                             Enterprise         System
                                                         Order Management,
                                                          Finance & Supply
                                                            Chain System

                                                                add
                                                         Forecast, Demand,
  Custom       Custom         Custom        Custom            Sales &
 Reporting    Forecasting     Decay        Planogram         Reporting
                                                                               Custom
  System        System       Application    System
                                                                              Planogram




                     Leverage Enterprise Centers of Excellence
                                                                                                 11
                                                                                       April 27, 09
Example: Implementation Timeline
 Vendor 1
                              Q3’08      Q4’08       Q1’09
                   Q2’08                                                      Q3’09     Q4’09     Q1’10
                                                                 Q2’09

  Finance                                           Implement                 Go Live

  Sales                                      Implement           Go Live

  Demand                                Implement                Go Live

  Replenish       Implement   Go Live


                                                                                                  $$$$$
  Spend by Year               $$$$$                                   $$$$$


 Vendor 2
                               Q3’08      Q4’08       Q1’09
                    Q2’08                                                      Q3’09    Q4’09     Q1’10
                                                                  Q2’09

  Finance                                                                  Implement              Go Live

  Sales                                                                    Implement              Go Live

  Demand                                             Implement                          Go Live

  Replenish       Implement   Go Live


                              $$$$$                                   $$$$$                       $$$$$
  Spend by Year


                                                                                                               12
                                                                                                     April 27, 09
Example: Cost/Benefit Walk by Qtr
             Q2’08   Q3’08   Q4’08   Q1’09   Q2’09   Q3’09   Q4’09   Q1’10   Q2’10   Q3’10   Q4’10   Q1’11   Q2’11   Q3’11   Q4’11

  Vendor 1


                                                                     Costs conclude
                                                                     6 months earlier




             Q2’08   Q3’08   Q4’08   Q1’09   Q2’09   Q3’09   Q4’09   Q1’10   Q2’10   Q3’10   Q4’10   Q1’11   Q2’11   Q3’11   Q4’11



                                             Higher payback starts
                                                9 months later
  Vendor 2




                                                                                                              Replenishment
                                                                                                              Demand
                                                                                                              Sales
                                                                                                              Financial


             Q2’08   Q3’08   Q4’08   Q1’09   Q2’09   Q3’09   Q4’09   Q1’10   Q2’10   Q3’10   Q4’10   Q1’11   Q2’11   Q3’11   Q4’11



                                                                                                                                           13
                                                                                                                                 April 27, 09
Lessons Learned

   •  Examine the Cost of Doing Nothing!

   •  Executive Management Commitment and Buy in Necessary

   •  Recognize Required Refresh Frequency of Data in Systems

   •  Understand Data History Requirements to Forecast

   •  Solid Requirements, Exhaustive UAT and Training = Success




                                                                            14
                                                                  April 27, 09
Questions?

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Andrew Mc Veagh - Director, Forecasting Systems and Application Simplifaction. NBC UNIVERSAL

  • 1. Optimizing Sales and Operations Forecasting Andrew C. McVeagh April 23rd, 2009
  • 2. Agenda •  NBC Universal And Home Entertainment •  Forecasting DVD’s And Blu-ray •  Optimizing The Forecasting Process •  Choosing The Right IT Tools To Help •  Questions 2 April 27, 09
  • 3. An Introduction to NBC Universal •  One of the World’s Leading Media & Entertainment Companies •  Formed In May 2004 Through Combining NBC & Vivendi Universal Entertainment •  NBC Universal Is 80% Owned By General Electric And 20% Owned By Vivendi Universal Studios Home Entertainment •  Markets & Distributes NBC Universal's Content Through DVD, Blu-ray, EST & VOD •  Includes Titles From Universal Pictures, Focus Features & Rogue Pictures •  Original Titles From USHE Family Productions and Mattel Properties •  Distribution for Summit Entertainment and other 3rd parties 3 April 27, 09
  • 4. Forecasting DVD’s and Blu-ray Operations Forecast Initial Production Store Level Title Sales Financial /Box Office Final Greenlight Forecast Ultimate Release Forecast Financial Forecast Order DVD/BD Ship to VMI DVD/BD Production Stores Replenish Materials /Marketing 4 April 27, 09
  • 6. What is the Problem? •  Inefficient Communication in Forecasting and Planning •  Returns Still Too High •  Limited Visibility To Promotional Effectiveness •  Multiple Forecasts In Multiple Systems – Which Is Correct? Finance Sales & Cat Mgmt Greenlights, Annual Plans, Account, Customer, Store P&L, Cash, Overhead, Level & Fixture Level Planning In Year Pacing & Ultimates Marketing Operations Replenishment, POS Forecasting, DVD Release Schedule SKU Forecasting 6 April 27, 09
  • 7. What Is The Goal? A Satisfied Customer Objectives: Sub-Goals: • Optimize and Streamline the S&OP Process • Drive Cross Team Visibility of Data for Better Decisions Right Product • Utilize Consensus & Leverage Statistical Demand Planning Right Store Right Time • Minimize Returns – Stop Revolving Door Syndrome • Revenue Lift – Better Promotion Management Right Shelf • Optimize Trade Spend $ - Utilize Highest Impact Tactics Right Price • One System to Unite and Communicate All Forecasts 7 April 27, 09
  • 8. How to Accomplish Process Change •  LEAN Value Stream Map Entire As-is Process •  Identify Value Add, Value Enabling and Non-Value Steps •  Identify Duplicates, Wait Time, Touch Time & Process Time •  Identify Pain Points and Integration Points to Other Processes •  Create New Process Maps Eliminating Non-Value Steps •  9 Days Of Workouts With 40 Subject Matter Experts From: •  Operations •  Finance •  Sales •  IT •  Strategic Planning •  Marketing 8 April 27, 09
  • 9. A Closer Look at a LEAN Process Box Accomplishments After Workouts •  Reduced Number of Process Steps from 160 to 130 •  Eliminated 12 Rework Loops •  65 Non-standardized Process Steps to be Automated in IT •  Estimated Reduction of Average Process Time by ~70% •  Estimated Reduction of Average Touch Time by ~75% 9 April 27, 09
  • 10. Choosing The Right IT Tools To Help
  • 11. What is the Systems Focus? •  Implement New LEAN Process In Enterprise Class System •  Simplify Systems Landscape & Retire Custom Applications Enterprise Packaged Custom Order Management, Replenishment Sales Finance & Supply Packaged System Application Chain System Replenishment Enterprise System Order Management, Finance & Supply Chain System add Forecast, Demand, Custom Custom Custom Custom Sales & Reporting Forecasting Decay Planogram Reporting Custom System System Application System Planogram Leverage Enterprise Centers of Excellence 11 April 27, 09
  • 12. Example: Implementation Timeline Vendor 1 Q3’08 Q4’08 Q1’09 Q2’08 Q3’09 Q4’09 Q1’10 Q2’09 Finance Implement Go Live Sales Implement Go Live Demand Implement Go Live Replenish Implement Go Live $$$$$ Spend by Year $$$$$ $$$$$ Vendor 2 Q3’08 Q4’08 Q1’09 Q2’08 Q3’09 Q4’09 Q1’10 Q2’09 Finance Implement Go Live Sales Implement Go Live Demand Implement Go Live Replenish Implement Go Live $$$$$ $$$$$ $$$$$ Spend by Year 12 April 27, 09
  • 13. Example: Cost/Benefit Walk by Qtr Q2’08 Q3’08 Q4’08 Q1’09 Q2’09 Q3’09 Q4’09 Q1’10 Q2’10 Q3’10 Q4’10 Q1’11 Q2’11 Q3’11 Q4’11 Vendor 1 Costs conclude 6 months earlier Q2’08 Q3’08 Q4’08 Q1’09 Q2’09 Q3’09 Q4’09 Q1’10 Q2’10 Q3’10 Q4’10 Q1’11 Q2’11 Q3’11 Q4’11 Higher payback starts 9 months later Vendor 2 Replenishment Demand Sales Financial Q2’08 Q3’08 Q4’08 Q1’09 Q2’09 Q3’09 Q4’09 Q1’10 Q2’10 Q3’10 Q4’10 Q1’11 Q2’11 Q3’11 Q4’11 13 April 27, 09
  • 14. Lessons Learned •  Examine the Cost of Doing Nothing! •  Executive Management Commitment and Buy in Necessary •  Recognize Required Refresh Frequency of Data in Systems •  Understand Data History Requirements to Forecast •  Solid Requirements, Exhaustive UAT and Training = Success 14 April 27, 09