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1
Ammonium Nitrate, Fertilizer
Grade
Why Ammonium Nitrate, fertilizer grade,
Should be Added to the Canada Environmental
Protection Act (CEPA) Environmental
Emergency Regulations (E2)
Jean-Paul Lacoursiere, Eng.
Associate Professor
Université de Sherbrooke
2005
2
Outline
Part 1: Ammonium Nitrate Accidents
Part 2: Risks of Ammonium Nitrate,
Fertilizer Grade
Part 3: Other Countries Threshold
Quantities
Part 4: 2002 NFPA Code 490 for the
storage of Ammonium Nitrate
Part 5: Conclusion
3
Part 1: Ammonium Nitrate Accidents
4
AZF
Toulouse, 2001-09-21
 400 t offspec AN
 40 to 80 t involved in
explosion
 30 fatalities
 2500 injured
 15000 damaged
appartments
 Loss €2.3 billion
5
Fire in a Farm Supply Store
St-Romain, France, 2003/10/02
View of building of origin before the accident
6
2003 - Fire in a Farm Supply Store
View of building ruins after the explosion
7
2003 - Fire in a Farm Supply Store
Damages
•3-5 t AN
•Fire involving
plastic container
and AN
•26 casualties
including 18
firemen (3 of which
suffering injuries
compromising life),
3 policemen et 5
civilians
•82 houses
suffering structural
damage of varying
severity
greenhouses
Metallic Beam element
missiles found up to 500
m
Crisis management
Control room installed in townhouse 4 helicopters
used
Advanced medical
teams
Fire hydrant
Evacuation
means
(12 vehicles)
Fire engine
destroyed
8
Part 1: Ammonium Nitrate Accidents
 2004 Sainte-Catherine, Quebec: person exposed to
toxic fumes of ammonium nitrate fertilizer and was
hospitalized and released
 2004 Mihailesti, Romania: 18 deaths and 10
critically wounded during a road accident involving
50 kg sacks resulting in a fire and explosion
 Many others
9
Part 1: More AN Accidents
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1904/04/29 Tessebderloo
Belgia
150 x •Use of explosive to break pile X
1920/04/14 New York
USA
900 x •Nitrate that caught fire
•No explosion
x
1921/09/21 Oppau
Germany
450 x •Use of explosive to break pile x x
1922/09/10 Pennsylvania
USA
2 x •Organic coating
•No explosion
x
1925/05/03 Alabama
USA
50 x •Friction of AN impregnated
containers
x
1916 –
1944
x •6 major accidents involving
AN melted
•Overheating
x x
1940/04 New Jersey
USA
67 x •Fire
•No explosion
x
1946/09/01 Toulouse
France
200 x •Fire of a wooden structure
•No explosion
x x
• P Production
•S Storage
•T Transport
10
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1947/01/01 Canada 400 x •No details x x
1947/04/15 Texas City
USA
800 x •Nitrate caught in ship fire
•Explosion
x x x x
1947/07/28 Brest 450 x •Contact of melted AN with
organic material
x x x
1949/10/14 Kansas
USA
1400 x •No details x x x
1925/05/03 Alabama
USA
50 x •Friction of AN impregnated
containers
x
1954 Red Sea
Tirrenia
4000 x •Fire on confinement of
ammonium nitrate
x x
1960 Traskwood
USA
80 x •Train derailment
•Explosion of AN car
X
1960 USA 20 x •Fire of a wooden structure
•No explosion
x x
• P Production
•S Storage
•T Transport
11
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1961 France 8000 x •No details x x
1962/02/25 Joplin
USA
N.A. x •No details x
1963 Arkansas
USA
N.A, x •Train derailment
•Fire
x
1963 Finland N.A. x •Overheating x x x
1966/04/07 Amboy
USA
4.5 x •TNT explosion nearby x
1967 USA N.A. X •Fire in railcar X x
1968/07/05 El Cayo
Spain
N.A. x •Explosion in process x
1969/01 Switzerland N.A. x •Overheating x x x
• P Production
•S Storage
•T Transport
12
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1970/10 France N.A. x •No details x
1972/05 France N.A. x •Contamination of tank
insulation with organic material
and AN
x
1972/08/30 Taroom
Australia
18.5 x •Truck fire
•Explosion
x x
1973/01/01 Cherokee
USA
3 – 6 x •Failure of belt carrier x
1976/12 Norway N.A. x •Decomposition in reactor x
1978/01/01 USA 500 x •Fire no detail x
1978/04/01 Canada N.A. x •Contamination with organic
material
x
1978/07/07 La Manouba
Tunesia
60 x •Contamination with wood dust
•Spontaneous fire
X x
• P Production
•S Storage
•T Transport
13
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1978/08 UK N.A. x •No details x x
1979 UK N.A. x •AN in bearing x
1979 Norway N.A. x x •Use of organic lubricant x
1979/06 UK N.A. x •Evaporator upset x
1979/07 Canada N.A. x •Contamination with organic
substance
x
1982/10 UK N.A. x •Contamination with coal x
1984/11 Canada N.A. x •Use of steam to unplug a line x
1985 Canada N.A. x •Spill of melted AN X
• P Production
•S Storage
•T Transport
14
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
1988 South Africa N.A. x x Use of steam to unplug a line x
1990/11/17 France 400 x •400 t AN in plastic bags in a
store
•Molten AN
x x
1990/11/17 France 400 x •400 t AN in plastic bags in a
store
•Molten AN
x x
1994/12/13 Iowa
USA
N.A. x •Explosion during maintenance x
1997 Brazil N.A. x •Fire
•Explosion of a truck
x
1998/01/04 Maysville
USA
420 x •Explosion x
1999/07/28 France 10 x •10 t in bags in a farm x x
199/08/29 Fort Pierce
USA
N.A. x •No details x
• P Production
•S Storage
•T Transport
15
Part 1: More AN Accidents (contd)
Date Location Quantity
Tons
P S T Information Fire Decomp Explosion Building
Collapse
2000 Florida
USA
N.A. x Road accident x x
2000/03/22 France N.A. x •Fire in belt conveyor X x
2001/09/21 Toulouse
France
350 x •Explosion of offspec AN x
2004 Mihailesti
Romania
N.A. x •Explosion during maintenance X
2004 Mihailesti
Romania
N.A. x •Explosion during maintenance X
• P Production
•S Storage
•T Transport
16
Part 2: Risks of Ammonium Nitrate, Fertilizer
Grade
17
Part 2: Risks of Ammonium Nitrate, Fertilizer Grade
1) Ammonium nitrate is capable of detonating
with the blast effect of about half the quantity
of explosives if heated under confinement that
permits high-pressure build-up or if subjected
to strong shocks, such as those from an
explosive (NFPA Code 490, A.4.1.4)
2) The sensitivity of ammonium nitrate to
detonation is increased by elevated
temperatures or by contamination (NFPA
Code 490, A.4.1.4)
3) Capable of releasing toxic fumes during
storage fire
18
Part 2: National Fire Code of Canada 1995
1) This subsection of the code apply to the
storage of class 5.1 ammonium nitrate mixtures
that contains 60% or more by weight of
ammonium nitrate in quantities exceeding 100
kg inside buildings
2) Buildings shall not be more than on story,
shall not have basement and shall not have
open floor drains
3) Building and bins where ammonium nitrate
is stored shall not cause contamination
19
Part 2: National Fire Code of Canada 1995 (contd)
4) Building shall be equiped with ventilation to
dissipate gas generated by ammonium nitrate
5) There are dimensions for storing bags in pile
6) Storing of bagged ammonium nitrate in
excess of 600,000 kg requires sprinklers
7) Fuelling of industrial trucks shall not be
carried out in buildings in which ammonium
nitrate is stored.
20
Part 2: National Fire Code of Canada 1995 (contd)
8) When industrial trucks powered by internal
combustion engines are parked in buildings in
which ammonium nitrate is stored, they shall
be separated from the storage area by fire
separations having a fire-resistance rating not
less than 1 h
9) Industrial trucks transporting ammonium
nitrate shall be cleared of remaining material
following use.
21
Part 3: Other Countries Threshold Quantities
22
Part 3: Other Countries Threshold
Quantities
 Switzerland: 20 tonnes due to substance capacity to
detonate
 Sweden: -forbidden to store more than 50 tonnes in the
same storage area
-must obtain a permit if quantities are equal to
or greater than 10 tonnes
23
Part 3: Other Countries Threshold
Quantities
 France:
 24.5% to 28% « N » with less 0.4% combustible material, or
 more 28% « N » with less 0.2% combustible material
 ≥ 2500 t, Safety Case (Risk Assessment)
 ≥ 350 t to 2500 t, Autorisation
 ≥ 100 t to 350 t, Declaration
 Offspec AN
 ≥ 50 t, Safety Case (Risk Assessment)
 ≥ 10 t, Autorisation
24
Part 3: Other Countries Threshold
Quantities
 United States: - NFPA 490 applied by authority having
juridiction
 Fertilizer grade, technical grade (explosive), etc
 454 kg, permit for storage
 54.4 t, location and storage facility must be approved by
authorities taking into account
 Proximity of residential occupencies
 Places of public assemblies
 Railroad, highways
 Limitation of quantities may be required function of
neighborhood
25
Part 3: Other Countries Threshold
Quantities
 United States: - NFPA 490 applied by
authorities having juridiction
 Approval by authorities having juridiction
26
Part 5: Conclusion
27
Part 5: Conclusion
 It is prudent to include ammonium nitrate fertilizer
into the CEPA E2 regulations due to the recent
accidents, and its inherent potential to detonate.
 Most countries have created regulations on
ammonium nitrate, and subsequently dropped their
threshold quantities due to the recent accidents.
 At present, in Canada, there is a need raise awareness
and require emergency plans for ammonium nitrate.
 It is recommended to create an E2 plan for 20
tonnes storage, excluding Transportation of
Dangerous Goods, which will not include spreaders.

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Why Ammonium Nitrate, Should be Added to EPA list of EHS

  • 1. 1 Ammonium Nitrate, Fertilizer Grade Why Ammonium Nitrate, fertilizer grade, Should be Added to the Canada Environmental Protection Act (CEPA) Environmental Emergency Regulations (E2) Jean-Paul Lacoursiere, Eng. Associate Professor Université de Sherbrooke 2005
  • 2. 2 Outline Part 1: Ammonium Nitrate Accidents Part 2: Risks of Ammonium Nitrate, Fertilizer Grade Part 3: Other Countries Threshold Quantities Part 4: 2002 NFPA Code 490 for the storage of Ammonium Nitrate Part 5: Conclusion
  • 3. 3 Part 1: Ammonium Nitrate Accidents
  • 4. 4 AZF Toulouse, 2001-09-21  400 t offspec AN  40 to 80 t involved in explosion  30 fatalities  2500 injured  15000 damaged appartments  Loss €2.3 billion
  • 5. 5 Fire in a Farm Supply Store St-Romain, France, 2003/10/02 View of building of origin before the accident
  • 6. 6 2003 - Fire in a Farm Supply Store View of building ruins after the explosion
  • 7. 7 2003 - Fire in a Farm Supply Store Damages •3-5 t AN •Fire involving plastic container and AN •26 casualties including 18 firemen (3 of which suffering injuries compromising life), 3 policemen et 5 civilians •82 houses suffering structural damage of varying severity greenhouses Metallic Beam element missiles found up to 500 m Crisis management Control room installed in townhouse 4 helicopters used Advanced medical teams Fire hydrant Evacuation means (12 vehicles) Fire engine destroyed
  • 8. 8 Part 1: Ammonium Nitrate Accidents  2004 Sainte-Catherine, Quebec: person exposed to toxic fumes of ammonium nitrate fertilizer and was hospitalized and released  2004 Mihailesti, Romania: 18 deaths and 10 critically wounded during a road accident involving 50 kg sacks resulting in a fire and explosion  Many others
  • 9. 9 Part 1: More AN Accidents Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1904/04/29 Tessebderloo Belgia 150 x •Use of explosive to break pile X 1920/04/14 New York USA 900 x •Nitrate that caught fire •No explosion x 1921/09/21 Oppau Germany 450 x •Use of explosive to break pile x x 1922/09/10 Pennsylvania USA 2 x •Organic coating •No explosion x 1925/05/03 Alabama USA 50 x •Friction of AN impregnated containers x 1916 – 1944 x •6 major accidents involving AN melted •Overheating x x 1940/04 New Jersey USA 67 x •Fire •No explosion x 1946/09/01 Toulouse France 200 x •Fire of a wooden structure •No explosion x x • P Production •S Storage •T Transport
  • 10. 10 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1947/01/01 Canada 400 x •No details x x 1947/04/15 Texas City USA 800 x •Nitrate caught in ship fire •Explosion x x x x 1947/07/28 Brest 450 x •Contact of melted AN with organic material x x x 1949/10/14 Kansas USA 1400 x •No details x x x 1925/05/03 Alabama USA 50 x •Friction of AN impregnated containers x 1954 Red Sea Tirrenia 4000 x •Fire on confinement of ammonium nitrate x x 1960 Traskwood USA 80 x •Train derailment •Explosion of AN car X 1960 USA 20 x •Fire of a wooden structure •No explosion x x • P Production •S Storage •T Transport
  • 11. 11 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1961 France 8000 x •No details x x 1962/02/25 Joplin USA N.A. x •No details x 1963 Arkansas USA N.A, x •Train derailment •Fire x 1963 Finland N.A. x •Overheating x x x 1966/04/07 Amboy USA 4.5 x •TNT explosion nearby x 1967 USA N.A. X •Fire in railcar X x 1968/07/05 El Cayo Spain N.A. x •Explosion in process x 1969/01 Switzerland N.A. x •Overheating x x x • P Production •S Storage •T Transport
  • 12. 12 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1970/10 France N.A. x •No details x 1972/05 France N.A. x •Contamination of tank insulation with organic material and AN x 1972/08/30 Taroom Australia 18.5 x •Truck fire •Explosion x x 1973/01/01 Cherokee USA 3 – 6 x •Failure of belt carrier x 1976/12 Norway N.A. x •Decomposition in reactor x 1978/01/01 USA 500 x •Fire no detail x 1978/04/01 Canada N.A. x •Contamination with organic material x 1978/07/07 La Manouba Tunesia 60 x •Contamination with wood dust •Spontaneous fire X x • P Production •S Storage •T Transport
  • 13. 13 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1978/08 UK N.A. x •No details x x 1979 UK N.A. x •AN in bearing x 1979 Norway N.A. x x •Use of organic lubricant x 1979/06 UK N.A. x •Evaporator upset x 1979/07 Canada N.A. x •Contamination with organic substance x 1982/10 UK N.A. x •Contamination with coal x 1984/11 Canada N.A. x •Use of steam to unplug a line x 1985 Canada N.A. x •Spill of melted AN X • P Production •S Storage •T Transport
  • 14. 14 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 1988 South Africa N.A. x x Use of steam to unplug a line x 1990/11/17 France 400 x •400 t AN in plastic bags in a store •Molten AN x x 1990/11/17 France 400 x •400 t AN in plastic bags in a store •Molten AN x x 1994/12/13 Iowa USA N.A. x •Explosion during maintenance x 1997 Brazil N.A. x •Fire •Explosion of a truck x 1998/01/04 Maysville USA 420 x •Explosion x 1999/07/28 France 10 x •10 t in bags in a farm x x 199/08/29 Fort Pierce USA N.A. x •No details x • P Production •S Storage •T Transport
  • 15. 15 Part 1: More AN Accidents (contd) Date Location Quantity Tons P S T Information Fire Decomp Explosion Building Collapse 2000 Florida USA N.A. x Road accident x x 2000/03/22 France N.A. x •Fire in belt conveyor X x 2001/09/21 Toulouse France 350 x •Explosion of offspec AN x 2004 Mihailesti Romania N.A. x •Explosion during maintenance X 2004 Mihailesti Romania N.A. x •Explosion during maintenance X • P Production •S Storage •T Transport
  • 16. 16 Part 2: Risks of Ammonium Nitrate, Fertilizer Grade
  • 17. 17 Part 2: Risks of Ammonium Nitrate, Fertilizer Grade 1) Ammonium nitrate is capable of detonating with the blast effect of about half the quantity of explosives if heated under confinement that permits high-pressure build-up or if subjected to strong shocks, such as those from an explosive (NFPA Code 490, A.4.1.4) 2) The sensitivity of ammonium nitrate to detonation is increased by elevated temperatures or by contamination (NFPA Code 490, A.4.1.4) 3) Capable of releasing toxic fumes during storage fire
  • 18. 18 Part 2: National Fire Code of Canada 1995 1) This subsection of the code apply to the storage of class 5.1 ammonium nitrate mixtures that contains 60% or more by weight of ammonium nitrate in quantities exceeding 100 kg inside buildings 2) Buildings shall not be more than on story, shall not have basement and shall not have open floor drains 3) Building and bins where ammonium nitrate is stored shall not cause contamination
  • 19. 19 Part 2: National Fire Code of Canada 1995 (contd) 4) Building shall be equiped with ventilation to dissipate gas generated by ammonium nitrate 5) There are dimensions for storing bags in pile 6) Storing of bagged ammonium nitrate in excess of 600,000 kg requires sprinklers 7) Fuelling of industrial trucks shall not be carried out in buildings in which ammonium nitrate is stored.
  • 20. 20 Part 2: National Fire Code of Canada 1995 (contd) 8) When industrial trucks powered by internal combustion engines are parked in buildings in which ammonium nitrate is stored, they shall be separated from the storage area by fire separations having a fire-resistance rating not less than 1 h 9) Industrial trucks transporting ammonium nitrate shall be cleared of remaining material following use.
  • 21. 21 Part 3: Other Countries Threshold Quantities
  • 22. 22 Part 3: Other Countries Threshold Quantities  Switzerland: 20 tonnes due to substance capacity to detonate  Sweden: -forbidden to store more than 50 tonnes in the same storage area -must obtain a permit if quantities are equal to or greater than 10 tonnes
  • 23. 23 Part 3: Other Countries Threshold Quantities  France:  24.5% to 28% « N » with less 0.4% combustible material, or  more 28% « N » with less 0.2% combustible material  ≥ 2500 t, Safety Case (Risk Assessment)  ≥ 350 t to 2500 t, Autorisation  ≥ 100 t to 350 t, Declaration  Offspec AN  ≥ 50 t, Safety Case (Risk Assessment)  ≥ 10 t, Autorisation
  • 24. 24 Part 3: Other Countries Threshold Quantities  United States: - NFPA 490 applied by authority having juridiction  Fertilizer grade, technical grade (explosive), etc  454 kg, permit for storage  54.4 t, location and storage facility must be approved by authorities taking into account  Proximity of residential occupencies  Places of public assemblies  Railroad, highways  Limitation of quantities may be required function of neighborhood
  • 25. 25 Part 3: Other Countries Threshold Quantities  United States: - NFPA 490 applied by authorities having juridiction  Approval by authorities having juridiction
  • 27. 27 Part 5: Conclusion  It is prudent to include ammonium nitrate fertilizer into the CEPA E2 regulations due to the recent accidents, and its inherent potential to detonate.  Most countries have created regulations on ammonium nitrate, and subsequently dropped their threshold quantities due to the recent accidents.  At present, in Canada, there is a need raise awareness and require emergency plans for ammonium nitrate.  It is recommended to create an E2 plan for 20 tonnes storage, excluding Transportation of Dangerous Goods, which will not include spreaders.