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Fire Prevention Plans (FPP)
Preventing Combustible Dust Fires and
              Explosions




           Combustible Dust Policy Institue1
Fire Prevention Plan (FPP)
                     Elements


   1910.39(c)(1) A list of all major fire hazards,
    proper handling and storage procedures for
    hazardous materials, potential ignition sources
    and their control, and the type of fire protection
    equipment necessary to control each major
    hazard;




                   Combustible Dust Policy Institue2
Fire Prevention Plan (FPP)
                   Elements

   1910.39(c)(2) Procedures to control
    accumulations of flammable and combustible
    waste materials;




                 Combustible Dust Policy Institue3
Fire Prevention Plan (FPP)
                     Elements


   1910.39(c)(3) Procedures for regular
    maintenance of safeguards installed on heat-
    producing equipment to prevent the accidental
    ignition of combustible materials;




                   Combustible Dust Policy Institue4
Fire Prevention Plan (FPP)
                  Elements


   1910.39(c)(4) The name or job title of
    employees responsible for maintaining
    equipment to prevent or control sources of
    ignition or fires; and




                Combustible Dust Policy Institue5
Fire Prevention Plan (FPP)
                  Elements



   1910.39(c)(5) The name or job title of
    employees responsible for the control of fuel
    source hazards.




                Combustible Dust Policy Institue6
Fire Prevention Plan (FPP) Requirement
               Subpart E
        Means of Egress 1910.39

 1910.39(a) Application. An employer must have a
 fire prevention plan when an OSHA standard in this
 part requires one. The requirements in this section
 apply to each such fire prevention plan.


           So which OSHA Standard?



                     Combustible Dust Policy Institue   7
OSHA Fact Sheet
      Must employers have a fire prevention
                 plan (FPP)?

   OSHA standards that require fire prevention plans
    (FPP) include the following:

    -Ethylene Oxide, 1910.1047
     -Methylenedianiline, 1910.1050
     -1,3 Butadiene, 1910.1051

http://www.osha.gov/OshDoc/data_General_Facts/fire-
   safety-factsheet.html


                     Combustible Dust Policy Institue8
Another OSHA Requirement for FPP
             not mentioned in
             OSHA Fact Sheet

   Subpart L Fire Protection 1910.157
    Portable fire extinguishers
   Exemption 1910.157 (b)(1)




                Combustible Dust Policy Institue9
Exemptions. 1910.157(b)(1)
Where the employer has established and
  implemented a written fire safety policy which
  requires the immediate and total evacuation of
  employees from the workplace upon the sounding
  of a fire alarm signal and which includes an
  emergency action plan and a fire prevention plan
  which meet the requirements of 29 CFR 1910.38
  and 29 CFR 1910.39 respectively, and when
  extinguishers are not available in the workplace, the
  employer is exempt from all requirements of this
  section unless a specific standard in part 1910
  requires that a portable fire extinguisher be
  provided.

  Immediate & Total Employee Evacuation
      Fire Prevention Plan Required
                  Combustible Dust Policy Institue10
Do You Have a FPP?


Whether you have an FPP or not as required by
 OSHA, an FPP will provide the framework in
 preventing future catastrophic combustible
 dust related fires and explosions.




             Combustible Dust Policy Institue11
Importance of FPP
             Statistical Incident Data

   NFIRS 2011 preliminary analysis of combustible dust
    related incidents in the manufacturing sector indicted
    over 500 incidents.
   Majority of incidents are “near misses.”
   The five catastrophic ComDust incidents CSB
    investigated all had a history of “near misses.”
   A fire prevention plan (FPP) is the first line of defense.
   If you feel lucky then don’t worry about a FPP.


                       Combustible Dust Policy Institue12
Resource

   CPL 2-1.037 Compliance Policy for
    Emergency Action Plans and Fire
    Prevention Plans (July 9, 2002)

http://www.osha.gov/OshDoc/Directive_pdf/CP
  L_2-1_037.pdf




                Combustible Dust Policy Institue13

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Fire Prevention Plan (FPP) Preventing Combustible Dust Fires and Explosions

  • 1. Fire Prevention Plans (FPP) Preventing Combustible Dust Fires and Explosions Combustible Dust Policy Institue1
  • 2. Fire Prevention Plan (FPP) Elements  1910.39(c)(1) A list of all major fire hazards, proper handling and storage procedures for hazardous materials, potential ignition sources and their control, and the type of fire protection equipment necessary to control each major hazard; Combustible Dust Policy Institue2
  • 3. Fire Prevention Plan (FPP) Elements  1910.39(c)(2) Procedures to control accumulations of flammable and combustible waste materials; Combustible Dust Policy Institue3
  • 4. Fire Prevention Plan (FPP) Elements  1910.39(c)(3) Procedures for regular maintenance of safeguards installed on heat- producing equipment to prevent the accidental ignition of combustible materials; Combustible Dust Policy Institue4
  • 5. Fire Prevention Plan (FPP) Elements  1910.39(c)(4) The name or job title of employees responsible for maintaining equipment to prevent or control sources of ignition or fires; and Combustible Dust Policy Institue5
  • 6. Fire Prevention Plan (FPP) Elements  1910.39(c)(5) The name or job title of employees responsible for the control of fuel source hazards. Combustible Dust Policy Institue6
  • 7. Fire Prevention Plan (FPP) Requirement Subpart E Means of Egress 1910.39 1910.39(a) Application. An employer must have a fire prevention plan when an OSHA standard in this part requires one. The requirements in this section apply to each such fire prevention plan. So which OSHA Standard? Combustible Dust Policy Institue 7
  • 8. OSHA Fact Sheet Must employers have a fire prevention plan (FPP)?  OSHA standards that require fire prevention plans (FPP) include the following: -Ethylene Oxide, 1910.1047 -Methylenedianiline, 1910.1050 -1,3 Butadiene, 1910.1051 http://www.osha.gov/OshDoc/data_General_Facts/fire- safety-factsheet.html Combustible Dust Policy Institue8
  • 9. Another OSHA Requirement for FPP not mentioned in OSHA Fact Sheet  Subpart L Fire Protection 1910.157 Portable fire extinguishers  Exemption 1910.157 (b)(1) Combustible Dust Policy Institue9
  • 10. Exemptions. 1910.157(b)(1) Where the employer has established and implemented a written fire safety policy which requires the immediate and total evacuation of employees from the workplace upon the sounding of a fire alarm signal and which includes an emergency action plan and a fire prevention plan which meet the requirements of 29 CFR 1910.38 and 29 CFR 1910.39 respectively, and when extinguishers are not available in the workplace, the employer is exempt from all requirements of this section unless a specific standard in part 1910 requires that a portable fire extinguisher be provided. Immediate & Total Employee Evacuation Fire Prevention Plan Required Combustible Dust Policy Institue10
  • 11. Do You Have a FPP? Whether you have an FPP or not as required by OSHA, an FPP will provide the framework in preventing future catastrophic combustible dust related fires and explosions. Combustible Dust Policy Institue11
  • 12. Importance of FPP Statistical Incident Data  NFIRS 2011 preliminary analysis of combustible dust related incidents in the manufacturing sector indicted over 500 incidents.  Majority of incidents are “near misses.”  The five catastrophic ComDust incidents CSB investigated all had a history of “near misses.”  A fire prevention plan (FPP) is the first line of defense.  If you feel lucky then don’t worry about a FPP. Combustible Dust Policy Institue12
  • 13. Resource  CPL 2-1.037 Compliance Policy for Emergency Action Plans and Fire Prevention Plans (July 9, 2002) http://www.osha.gov/OshDoc/Directive_pdf/CP L_2-1_037.pdf Combustible Dust Policy Institue13