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Big Red is The New Green
The Agro/BioEnergy Systems: Addressing the
Integrated Vision of UNL Algae Program Triad.

BioEnergy
ENERGY

Agriculture
Products
FOOD

Environmental
Enhancement

WATER

Base of pyramid: Basic Life Science and Agricultural Strengths
Population is increasing, calories per capita are
increasing, meat consumption is increasing.
Heart Land Problem
•

•

Hypoxic Zone

Midwest corn production
for biofuels has lead to
record size of Dead Zone
this summer.
Hypoxic zones are a world problem
NREL Harmonized Algae Biofuels Models
UNL Superloop Biorefinery
Example of Integrated AD, Algae, Animal and Aquaculture
Feed System
Biofuels
Biofuels
Aquaculture
Aquaculture

Sun light

Grain
Grain
Algae can be combined with animal agriculture, AD, and
Aquaculture - an integrated industry
Algae
productio
n
Aquaculture
production
Fish Meal Market
6.0 million tons/yr with decreasing catch and increasing demand
Result skyrocketing prices and need for replacement
Poultry Farms

Cattle Farms

Dairy Farms

Hog Farms
Selection & Phylogenetic Pedigree of Chlorella spp.
UCSD
NREL

Autoflocculation, heterotrophic capacity
UNL

JHU, CSU - Isolate from Inner Mongolia, China

Isolate from Texas, thermophilic ≤ 40°C
Lutein, oil, 10,000-L cultures
NAABB

Austin Barnes
Wan et al. Biotech Lett (2011); Kim et al. J Appl Phycol (2009); Shi et al. Enz Microb Tech (2000); Sorokin, Sci (1953)

September 27, 2012
A.

2.0 micron

C.

B.

UTEX395

Time (Hours)

% FAME (dcw)

wt % Total FAME

D.

Cell Density (OD750)

Chlorella vulgaris: NREL Model System

Nitrogen
Replete

Nitrogen
Deplete

Nitrogen Nitrogen
Replete Deplete
Cattle AD effluent for Algae and compositions of AD effluent

Organic Matter

AD Effluent

Composition of AD Effluent
% of DM

WDGS
Manure

WDGS
Effluent

Total N

3.79

6.02

Organic N

2.66

4.35

Ammonium
Nitrate
P2O5

1.13

1.67

0.001

0.001

1.46

2.94

0.51

0.75

Ca

2.13

4.47

Mg

0.65

1.19

Na

Algae biomass

4.82

S

Algae culture
in hanging bags

2.64

K2O

0.23

0.58

Zn

0.04

0.06

Fe

0.09

0.61

pH

5.7

7.7

DM = dry matter
WDGS = wet distillers grains plus soluble cattle
diet

Andrea Watson, Dr. Galen Erikson (Department of Animal Science, UNL)
Algal Strain Selection on Wastewater and Anaerobic Digester Effluent

April 2013
Cultivation of Chlorella in hanging bag in comparison of
10% ADE and BBM
Day 10

Day 0

ADE

ADE BBM

Day 1

ADE

BBM

Day 21

BBM

ADE
BBM

Day 6
ADE

BBM
Dynamics of phosphorus, ammonia and nitrate/nitrite levels in
Chlorella under 10% ADE and BBM conditions
BBM components
NaNO3
CaCl2· 2H2O
MgSO4· 7H2O
K2HPO4
KH2PO4
NaCl
KOH
Na2EDTA
FeSO4· 7H2O
H3BO3
ZnSO4· 7H2O
MnCl2· 4H2O
CuSO4· 5H2O
(NH4)6Mo7O24· 4H2O
CoCl2· 6H2O
ADE components

Days

Days

Total N
Organic N
Ammonium
NaNO3
P2O5
K2O
S
Ca
Mg
Na
Zn
Fe

mg/L
250
25
75
75
175
25
31
50
4.98
11.42
17.64
2.88
3.14
1.74
0.8
% of DM
6.02
4.35
1.67
0.001
4.82
2.94
0.75
4.47
1.19
0.58
0.06
0.61
Growth curves of CS-01, UTEX 1230 and UTEX 2714 under
10% ADE and BBM conditions
10%ADE
BBM
% DW

Levels of protein, lipid and starch in CS-01, UTEX 1230 and UTEX 2714
in comparison of 10% ADE and BBM conditions

Days
Installation of Lining within the Raceway Pond

Wendell Leimbach
April 2013
Greenhouse Algal Growth Facility
George Oyler
Harvesting Algal Biomass with Continuous Centrifuge

April 2013
Two-Stage Process Demonstration at 100+ L Scale

0.5 L

40 L

60 L

150 L

600 L

1000 L

UNL
Eric Noel, Austin Barnes

Phase 1: Photoautotrophic Scale-Up

SR and CGC
Doug Morton, Gunjan Andlay
Chlorella: Mixotrophy vs. Two-Stage Growth
CO2

ATP
NADPH

accD

H2O

ATP
NADPH

Photosynthesis
TCA

Photosynthesis
TCA

1
Biomass

2

Glycolysis
TAG
Biosynthesis

Biomass
acc1

Organic
Compounds

Lipids Types:

TAG
Biosynthesis

Glycolipds,
Phospholipids,
TAGs, PUFAs,
Carotenoids,
Tocopherols

Mixotrophic: No Synergy,
Risk of Contamination
Biodiesel

Crude Algae Oil

Glycolysis

Organic
Compounds

Two-Stage: Uncouple Biomass
and Lipid Contributions
Bio-Jet Fuel

Wan et al. Appl Microbiol Biotechnol (2011); Rosenberg et al. Curr Opin Biotechnol (2008)

Green Gasoline
September 27, 2012
UTEX 1230
Total lipids by weighing

Total lipids by GC/MS
35
30

35

20

% of DW

% of DW

30
25
15
10
5

25
20
15
10
5
0

0
Auto 8/1-28-1

Auto 8/219/24-1

Hetero 8/68/28-1

Auto 8/1-28-1

Hetero 7/30-1

TAG levels by HPLC-ELSD
30
20
15

% of DW

% of DW

25

10
5
0
Auto 8/219/24-1

Hetero 8/68/28-1

Hetero 8/68/28-1

Hetero 7/30-1

TAG levels by GC/MS

35

Auto 8/1-28-1

Auto 8/219/24-1

Hetero 7/30-1

35
30
25
20
15
10
5
0
Auto 8/1-28-1

Auto 8/219/24-1

Hetero 8/68/28-1

Hetero 7/30-1
Effect of Glucose on Biomass, Lipid Composition

Naoko Kobayashi

Dionex Automated Solvent Extraction

Auto

Hetero

Wan et al. Biotechnology & Bioengineering

September 27, 2012
Biomass Productivity & Lipid Storage Classes

Phase 2: High Density Heterotrophic Phase
September 27, 2012
Comparison of Lipid Profiles:
Chlorella sorokiniana vs Nannochloropsis oceanica

•

Chlorella may complement lipid deficiencies of Nannochloropsis

•

PUFA accumulation in Chlorella induced by heterotrophy
September 27, 2012
Conclusions
• Goal: target effective use of sugar for producing desirable lipid profiles
• Higher TAG and PUFA content compared to autotrophic growth

• Additional advantage of two-stage process:
Chlorosis: degradation of chlorophyll & thylakoid membranes
• Two-fold contribution to TAG accumulation:
Fatty Acid
Biosynthesis

1) Conversion of sugars
2) Turnover of photosynthetic biomolecules

• Cellular biorefinery concept: TAGs are ideal for biodiesel
• Convenient, but not sufficient for biofuels
• TAGs require input of sugars or extreme stress
Aim for total lipid recovery for maximum hydrocarbon yield
Use the pressure chamber for mixing, H2O&algae + solvent(s)
Compare to hand mixing with test tubes
Butanol then
heptane

Heptane
alone
Mix
by
hand

Mix
in
chambe
r
Nile Tilapia Aquaculture

April 2013
Tilapia Donated to High School for Aquaponics

April 2013
Fig. 1 viral promoter function test in mammalian cell
Fig. 2 GUS gene expression in Arabidopsis thaliana controlled by viral promoters
fig. 3. Viral promoters function in Saccharomyces cerevisiae
5x10 $
7
5x10 $
7
5x10 $
7
5x10 $

pGOrbcS2%
pGOaUQ%
pGOatu%
pGOpsaD%

0.5$
0.5$
0.5$
0.5$

6$
4$
6$
6$

11$
5$
4$
5$

8$
6$
6$
10$

0$
6$
11$
10$

$
$
$
$

Appendix C.2.5 (updated 4/5/2013)
Chlorella and Chlorella Virus Promoters Used for the transformation of Unicellular Green Algae and
Other Eukaryotic Systems
Promoter
Resources

Promoter
Size(bp)

Chlamy

Transformation Recipient System
Chlorella
Yeast
Arabidopsis

Mammalian

Chlorella variabilis Promoters*
rbcS1

600

rbcS2

600

psaD

600

αtubulin

600

ubiquitin

600

tested
no function
tested
no function
tested
no function
tested
no function
tested
no function

on going
on going
on going
on going
on going

Chlorella Virus Promoters
Previously Studied Promoters
tested
no function**
NVP1
361
tested
VP54
636
no function
NVP5
213
Promoters Chosen from Transcriptomic Profile
NVP8
253
tested
NVP14
384
A158L
500
no function**
NVP19
226
tested
A312L
500
NVP20
150
no function**
NVP25
104
A348R
500
NVP28
251
tested
A404R
500
NVP30
>5,000
to function**
NVP35
196
Promoters Selected from Shotgun Library***
AMT

851

on going

functional

on going

functional

to be tested

tested
need repeat
tested
need repeat
to be tested

to be tested
to be tested

to be tested

tested
no function
tested
no function
tested
no function

to be tested

to be tested

functional

NVP37

329

to be tested

to be tested

NVP40

667

to be tested

to be tested

NVP63

79

NVP80

176

tested
need repeat
tested
need repeat
tested
need repeat

tested
no function

to be tested
functional
Acknowledgements

Dr. George Oyler
Dr. Naoko Kobayashi
Eric Noel
Austin Barnes
Galen Erickson
Maya Khasin

WHITING
SCHOOL OF
ENGINEERING
JOHNS HOPKINS UNIVERSITY

Dr. Michael Betenbaugh
Dr. Marc Donohue
Dr. Scott Williams
Dr. Minxi Wan
Jon Rogers

Gunjan Andlay
Adithya Balasubramanian
Scott Johnson

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Algae food and fuel 21st century 04

  • 1. Big Red is The New Green
  • 2. The Agro/BioEnergy Systems: Addressing the Integrated Vision of UNL Algae Program Triad. BioEnergy ENERGY Agriculture Products FOOD Environmental Enhancement WATER Base of pyramid: Basic Life Science and Agricultural Strengths
  • 3.
  • 4. Population is increasing, calories per capita are increasing, meat consumption is increasing.
  • 5.
  • 6. Heart Land Problem • • Hypoxic Zone Midwest corn production for biofuels has lead to record size of Dead Zone this summer.
  • 7. Hypoxic zones are a world problem
  • 8. NREL Harmonized Algae Biofuels Models
  • 9. UNL Superloop Biorefinery Example of Integrated AD, Algae, Animal and Aquaculture Feed System Biofuels Biofuels Aquaculture Aquaculture Sun light Grain Grain
  • 10. Algae can be combined with animal agriculture, AD, and Aquaculture - an integrated industry Algae productio n Aquaculture production
  • 11. Fish Meal Market 6.0 million tons/yr with decreasing catch and increasing demand Result skyrocketing prices and need for replacement
  • 12.
  • 13.
  • 15. Selection & Phylogenetic Pedigree of Chlorella spp. UCSD NREL Autoflocculation, heterotrophic capacity UNL JHU, CSU - Isolate from Inner Mongolia, China Isolate from Texas, thermophilic ≤ 40°C Lutein, oil, 10,000-L cultures NAABB Austin Barnes Wan et al. Biotech Lett (2011); Kim et al. J Appl Phycol (2009); Shi et al. Enz Microb Tech (2000); Sorokin, Sci (1953) September 27, 2012
  • 16. A. 2.0 micron C. B. UTEX395 Time (Hours) % FAME (dcw) wt % Total FAME D. Cell Density (OD750) Chlorella vulgaris: NREL Model System Nitrogen Replete Nitrogen Deplete Nitrogen Nitrogen Replete Deplete
  • 17. Cattle AD effluent for Algae and compositions of AD effluent Organic Matter AD Effluent Composition of AD Effluent % of DM WDGS Manure WDGS Effluent Total N 3.79 6.02 Organic N 2.66 4.35 Ammonium Nitrate P2O5 1.13 1.67 0.001 0.001 1.46 2.94 0.51 0.75 Ca 2.13 4.47 Mg 0.65 1.19 Na Algae biomass 4.82 S Algae culture in hanging bags 2.64 K2O 0.23 0.58 Zn 0.04 0.06 Fe 0.09 0.61 pH 5.7 7.7 DM = dry matter WDGS = wet distillers grains plus soluble cattle diet Andrea Watson, Dr. Galen Erikson (Department of Animal Science, UNL)
  • 18. Algal Strain Selection on Wastewater and Anaerobic Digester Effluent April 2013
  • 19. Cultivation of Chlorella in hanging bag in comparison of 10% ADE and BBM Day 10 Day 0 ADE ADE BBM Day 1 ADE BBM Day 21 BBM ADE BBM Day 6 ADE BBM
  • 20. Dynamics of phosphorus, ammonia and nitrate/nitrite levels in Chlorella under 10% ADE and BBM conditions BBM components NaNO3 CaCl2· 2H2O MgSO4· 7H2O K2HPO4 KH2PO4 NaCl KOH Na2EDTA FeSO4· 7H2O H3BO3 ZnSO4· 7H2O MnCl2· 4H2O CuSO4· 5H2O (NH4)6Mo7O24· 4H2O CoCl2· 6H2O ADE components Days Days Total N Organic N Ammonium NaNO3 P2O5 K2O S Ca Mg Na Zn Fe mg/L 250 25 75 75 175 25 31 50 4.98 11.42 17.64 2.88 3.14 1.74 0.8 % of DM 6.02 4.35 1.67 0.001 4.82 2.94 0.75 4.47 1.19 0.58 0.06 0.61
  • 21. Growth curves of CS-01, UTEX 1230 and UTEX 2714 under 10% ADE and BBM conditions 10%ADE BBM
  • 22. % DW Levels of protein, lipid and starch in CS-01, UTEX 1230 and UTEX 2714 in comparison of 10% ADE and BBM conditions Days
  • 23.
  • 24.
  • 25. Installation of Lining within the Raceway Pond Wendell Leimbach April 2013
  • 26. Greenhouse Algal Growth Facility George Oyler
  • 27. Harvesting Algal Biomass with Continuous Centrifuge April 2013
  • 28. Two-Stage Process Demonstration at 100+ L Scale 0.5 L 40 L 60 L 150 L 600 L 1000 L UNL Eric Noel, Austin Barnes Phase 1: Photoautotrophic Scale-Up SR and CGC Doug Morton, Gunjan Andlay
  • 29. Chlorella: Mixotrophy vs. Two-Stage Growth CO2 ATP NADPH accD H2O ATP NADPH Photosynthesis TCA Photosynthesis TCA 1 Biomass 2 Glycolysis TAG Biosynthesis Biomass acc1 Organic Compounds Lipids Types: TAG Biosynthesis Glycolipds, Phospholipids, TAGs, PUFAs, Carotenoids, Tocopherols Mixotrophic: No Synergy, Risk of Contamination Biodiesel Crude Algae Oil Glycolysis Organic Compounds Two-Stage: Uncouple Biomass and Lipid Contributions Bio-Jet Fuel Wan et al. Appl Microbiol Biotechnol (2011); Rosenberg et al. Curr Opin Biotechnol (2008) Green Gasoline September 27, 2012
  • 30. UTEX 1230 Total lipids by weighing Total lipids by GC/MS 35 30 35 20 % of DW % of DW 30 25 15 10 5 25 20 15 10 5 0 0 Auto 8/1-28-1 Auto 8/219/24-1 Hetero 8/68/28-1 Auto 8/1-28-1 Hetero 7/30-1 TAG levels by HPLC-ELSD 30 20 15 % of DW % of DW 25 10 5 0 Auto 8/219/24-1 Hetero 8/68/28-1 Hetero 8/68/28-1 Hetero 7/30-1 TAG levels by GC/MS 35 Auto 8/1-28-1 Auto 8/219/24-1 Hetero 7/30-1 35 30 25 20 15 10 5 0 Auto 8/1-28-1 Auto 8/219/24-1 Hetero 8/68/28-1 Hetero 7/30-1
  • 31. Effect of Glucose on Biomass, Lipid Composition Naoko Kobayashi Dionex Automated Solvent Extraction Auto Hetero Wan et al. Biotechnology & Bioengineering September 27, 2012
  • 32. Biomass Productivity & Lipid Storage Classes Phase 2: High Density Heterotrophic Phase September 27, 2012
  • 33. Comparison of Lipid Profiles: Chlorella sorokiniana vs Nannochloropsis oceanica • Chlorella may complement lipid deficiencies of Nannochloropsis • PUFA accumulation in Chlorella induced by heterotrophy September 27, 2012
  • 34. Conclusions • Goal: target effective use of sugar for producing desirable lipid profiles • Higher TAG and PUFA content compared to autotrophic growth • Additional advantage of two-stage process: Chlorosis: degradation of chlorophyll & thylakoid membranes • Two-fold contribution to TAG accumulation: Fatty Acid Biosynthesis 1) Conversion of sugars 2) Turnover of photosynthetic biomolecules • Cellular biorefinery concept: TAGs are ideal for biodiesel • Convenient, but not sufficient for biofuels • TAGs require input of sugars or extreme stress Aim for total lipid recovery for maximum hydrocarbon yield
  • 35. Use the pressure chamber for mixing, H2O&algae + solvent(s) Compare to hand mixing with test tubes
  • 38. Tilapia Donated to High School for Aquaponics April 2013
  • 39.
  • 40. Fig. 1 viral promoter function test in mammalian cell
  • 41. Fig. 2 GUS gene expression in Arabidopsis thaliana controlled by viral promoters
  • 42. fig. 3. Viral promoters function in Saccharomyces cerevisiae
  • 43. 5x10 $ 7 5x10 $ 7 5x10 $ 7 5x10 $ pGOrbcS2% pGOaUQ% pGOatu% pGOpsaD% 0.5$ 0.5$ 0.5$ 0.5$ 6$ 4$ 6$ 6$ 11$ 5$ 4$ 5$ 8$ 6$ 6$ 10$ 0$ 6$ 11$ 10$ $ $ $ $ Appendix C.2.5 (updated 4/5/2013) Chlorella and Chlorella Virus Promoters Used for the transformation of Unicellular Green Algae and Other Eukaryotic Systems Promoter Resources Promoter Size(bp) Chlamy Transformation Recipient System Chlorella Yeast Arabidopsis Mammalian Chlorella variabilis Promoters* rbcS1 600 rbcS2 600 psaD 600 αtubulin 600 ubiquitin 600 tested no function tested no function tested no function tested no function tested no function on going on going on going on going on going Chlorella Virus Promoters Previously Studied Promoters tested no function** NVP1 361 tested VP54 636 no function NVP5 213 Promoters Chosen from Transcriptomic Profile NVP8 253 tested NVP14 384 A158L 500 no function** NVP19 226 tested A312L 500 NVP20 150 no function** NVP25 104 A348R 500 NVP28 251 tested A404R 500 NVP30 >5,000 to function** NVP35 196 Promoters Selected from Shotgun Library*** AMT 851 on going functional on going functional to be tested tested need repeat tested need repeat to be tested to be tested to be tested to be tested tested no function tested no function tested no function to be tested to be tested functional NVP37 329 to be tested to be tested NVP40 667 to be tested to be tested NVP63 79 NVP80 176 tested need repeat tested need repeat tested need repeat tested no function to be tested functional
  • 44. Acknowledgements Dr. George Oyler Dr. Naoko Kobayashi Eric Noel Austin Barnes Galen Erickson Maya Khasin WHITING SCHOOL OF ENGINEERING JOHNS HOPKINS UNIVERSITY Dr. Michael Betenbaugh Dr. Marc Donohue Dr. Scott Williams Dr. Minxi Wan Jon Rogers Gunjan Andlay Adithya Balasubramanian Scott Johnson

Editor's Notes

  1. Slide 5 – Phylogeny within Chlorella genus キTree shows Chlorella species we focused on, mainly vulgaris, protothecoides, sorokiniana キGreen arrows = initial candidates for growth assessment oEach with active genome projects of close relatives (black) キImportant to generate genetic fingerprint (18S RNA, ITS) oMorphologically similar  misidentified strains
  2. Slide 9 – First large-scale test of two-stage process with UTEX 1230 キScale-up at experimental greenhouse UNL, similar setup with artificial lighting in Baltimore キSpinner flasks, 36-L Bellco bioreactors, HB, aquariums, simulation raceway, large aquarium キPerformed 18S ribosomal sequencing at each stage to ensure culture integrity キTypical growth curves from 150 L aquarium, reach cell densities of 100 M cells / ml (2 g/L) キHarvested using cationic polymer flocculant, no centrifugation – settling & transfer to hetero
  3. Slide 4 – Mode of heterotrophic cultivation キFirst question of mixotrophy compared to heterotrophy? キOur group’s initial evaluation of Chlorella during mixotrophy revealed… oMajor flux to fatty acid biosynthesis stems from glycolysis  NO SYNERGY, CONTAMINATION キWe propose a two phase process, not strict heterotrophy: o(1) Generate cells inexpensively with sunlight o(2) Use those cells to convert sugar to lipids in final heterotrophic phase キMaximize conversion efficiency & time period and amount of sugar used is TUNABLE キEither case, biological forms of lipids can be fractioned to serve as biofuel or aquafeed
  4. Slide 8 – Biomass and lipid results from those cultures – COUNTER-CLOCKWISE キDry biomass which correlated with the final cell densities oUTEX 1230 clear heterotrophic advantage over other strains キAutomated solvent extraction machine from Dionex perform chloroform:methanol oExtraction of total lipids -- presence of chlorophyll キThose total lipid samples subjected to GC/MS analysis of FAMEs and TAGs oDiminishing returns of photoautotrophy in terms of TAGs ァ20% accessory pigments & 20% membrane lipids oHeterotrophy: no pigments, total lipids are comprised of TAGs and membrane ァNot substantial increase in total lipids (18%  25%) ァImportant shift to majority TAGs (80%) as energy stores キLipids profiles show main classes are palmitic acid and linoleic: some w-3 or w-6
  5. Slide 10 – High-density heterotrophic phase キConcentration to starting density of 15 wet g/L = 3 g/L dry キFermentation process grows to density of 40 g/L wet = 8 g/L dry キBars represent total lipids increase from lean and orange within shows TAG content キClear trend in enrichment of TAGs from < 10% of lipids to nearly 80% キFlocculant still present – culture simply allowed to settle for final harvesting, 90% recovery キSimilar results with other sorokiniana CS-01