2. The Agro/BioEnergy Systems: Addressing the
Integrated Vision of UNL Algae Program Triad.
BioEnergy
ENERGY
Agriculture
Products
FOOD
Environmental
Enhancement
WATER
Base of pyramid: Basic Life Science and Agricultural Strengths
9. UNL Superloop Biorefinery
Example of Integrated AD, Algae, Animal and Aquaculture
Feed System
Biofuels
Biofuels
Aquaculture
Aquaculture
Sun light
Grain
Grain
10. Algae can be combined with animal agriculture, AD, and
Aquaculture - an integrated industry
Algae
productio
n
Aquaculture
production
11. Fish Meal Market
6.0 million tons/yr with decreasing catch and increasing demand
Result skyrocketing prices and need for replacement
15. Selection & Phylogenetic Pedigree of Chlorella spp.
UCSD
NREL
Autoflocculation, heterotrophic capacity
UNL
JHU, CSU - Isolate from Inner Mongolia, China
Isolate from Texas, thermophilic ≤ 40°C
Lutein, oil, 10,000-L cultures
NAABB
Austin Barnes
Wan et al. Biotech Lett (2011); Kim et al. J Appl Phycol (2009); Shi et al. Enz Microb Tech (2000); Sorokin, Sci (1953)
September 27, 2012
16. A.
2.0 micron
C.
B.
UTEX395
Time (Hours)
% FAME (dcw)
wt % Total FAME
D.
Cell Density (OD750)
Chlorella vulgaris: NREL Model System
Nitrogen
Replete
Nitrogen
Deplete
Nitrogen Nitrogen
Replete Deplete
17. Cattle AD effluent for Algae and compositions of AD effluent
Organic Matter
AD Effluent
Composition of AD Effluent
% of DM
WDGS
Manure
WDGS
Effluent
Total N
3.79
6.02
Organic N
2.66
4.35
Ammonium
Nitrate
P2O5
1.13
1.67
0.001
0.001
1.46
2.94
0.51
0.75
Ca
2.13
4.47
Mg
0.65
1.19
Na
Algae biomass
4.82
S
Algae culture
in hanging bags
2.64
K2O
0.23
0.58
Zn
0.04
0.06
Fe
0.09
0.61
pH
5.7
7.7
DM = dry matter
WDGS = wet distillers grains plus soluble cattle
diet
Andrea Watson, Dr. Galen Erikson (Department of Animal Science, UNL)
28. Two-Stage Process Demonstration at 100+ L Scale
0.5 L
40 L
60 L
150 L
600 L
1000 L
UNL
Eric Noel, Austin Barnes
Phase 1: Photoautotrophic Scale-Up
SR and CGC
Doug Morton, Gunjan Andlay
29. Chlorella: Mixotrophy vs. Two-Stage Growth
CO2
ATP
NADPH
accD
H2O
ATP
NADPH
Photosynthesis
TCA
Photosynthesis
TCA
1
Biomass
2
Glycolysis
TAG
Biosynthesis
Biomass
acc1
Organic
Compounds
Lipids Types:
TAG
Biosynthesis
Glycolipds,
Phospholipids,
TAGs, PUFAs,
Carotenoids,
Tocopherols
Mixotrophic: No Synergy,
Risk of Contamination
Biodiesel
Crude Algae Oil
Glycolysis
Organic
Compounds
Two-Stage: Uncouple Biomass
and Lipid Contributions
Bio-Jet Fuel
Wan et al. Appl Microbiol Biotechnol (2011); Rosenberg et al. Curr Opin Biotechnol (2008)
Green Gasoline
September 27, 2012
30. UTEX 1230
Total lipids by weighing
Total lipids by GC/MS
35
30
35
20
% of DW
% of DW
30
25
15
10
5
25
20
15
10
5
0
0
Auto 8/1-28-1
Auto 8/219/24-1
Hetero 8/68/28-1
Auto 8/1-28-1
Hetero 7/30-1
TAG levels by HPLC-ELSD
30
20
15
% of DW
% of DW
25
10
5
0
Auto 8/219/24-1
Hetero 8/68/28-1
Hetero 8/68/28-1
Hetero 7/30-1
TAG levels by GC/MS
35
Auto 8/1-28-1
Auto 8/219/24-1
Hetero 7/30-1
35
30
25
20
15
10
5
0
Auto 8/1-28-1
Auto 8/219/24-1
Hetero 8/68/28-1
Hetero 7/30-1
31. Effect of Glucose on Biomass, Lipid Composition
Naoko Kobayashi
Dionex Automated Solvent Extraction
Auto
Hetero
Wan et al. Biotechnology & Bioengineering
September 27, 2012
32. Biomass Productivity & Lipid Storage Classes
Phase 2: High Density Heterotrophic Phase
September 27, 2012
33. Comparison of Lipid Profiles:
Chlorella sorokiniana vs Nannochloropsis oceanica
•
Chlorella may complement lipid deficiencies of Nannochloropsis
•
PUFA accumulation in Chlorella induced by heterotrophy
September 27, 2012
34. Conclusions
• Goal: target effective use of sugar for producing desirable lipid profiles
• Higher TAG and PUFA content compared to autotrophic growth
• Additional advantage of two-stage process:
Chlorosis: degradation of chlorophyll & thylakoid membranes
• Two-fold contribution to TAG accumulation:
Fatty Acid
Biosynthesis
1) Conversion of sugars
2) Turnover of photosynthetic biomolecules
• Cellular biorefinery concept: TAGs are ideal for biodiesel
• Convenient, but not sufficient for biofuels
• TAGs require input of sugars or extreme stress
Aim for total lipid recovery for maximum hydrocarbon yield
35. Use the pressure chamber for mixing, H2O&algae + solvent(s)
Compare to hand mixing with test tubes
40. Fig. 1 viral promoter function test in mammalian cell
41. Fig. 2 GUS gene expression in Arabidopsis thaliana controlled by viral promoters
42. fig. 3. Viral promoters function in Saccharomyces cerevisiae
43. 5x10 $
7
5x10 $
7
5x10 $
7
5x10 $
pGOrbcS2%
pGOaUQ%
pGOatu%
pGOpsaD%
0.5$
0.5$
0.5$
0.5$
6$
4$
6$
6$
11$
5$
4$
5$
8$
6$
6$
10$
0$
6$
11$
10$
$
$
$
$
Appendix C.2.5 (updated 4/5/2013)
Chlorella and Chlorella Virus Promoters Used for the transformation of Unicellular Green Algae and
Other Eukaryotic Systems
Promoter
Resources
Promoter
Size(bp)
Chlamy
Transformation Recipient System
Chlorella
Yeast
Arabidopsis
Mammalian
Chlorella variabilis Promoters*
rbcS1
600
rbcS2
600
psaD
600
αtubulin
600
ubiquitin
600
tested
no function
tested
no function
tested
no function
tested
no function
tested
no function
on going
on going
on going
on going
on going
Chlorella Virus Promoters
Previously Studied Promoters
tested
no function**
NVP1
361
tested
VP54
636
no function
NVP5
213
Promoters Chosen from Transcriptomic Profile
NVP8
253
tested
NVP14
384
A158L
500
no function**
NVP19
226
tested
A312L
500
NVP20
150
no function**
NVP25
104
A348R
500
NVP28
251
tested
A404R
500
NVP30
>5,000
to function**
NVP35
196
Promoters Selected from Shotgun Library***
AMT
851
on going
functional
on going
functional
to be tested
tested
need repeat
tested
need repeat
to be tested
to be tested
to be tested
to be tested
tested
no function
tested
no function
tested
no function
to be tested
to be tested
functional
NVP37
329
to be tested
to be tested
NVP40
667
to be tested
to be tested
NVP63
79
NVP80
176
tested
need repeat
tested
need repeat
tested
need repeat
tested
no function
to be tested
functional
44. Acknowledgements
Dr. George Oyler
Dr. Naoko Kobayashi
Eric Noel
Austin Barnes
Galen Erickson
Maya Khasin
WHITING
SCHOOL OF
ENGINEERING
JOHNS HOPKINS UNIVERSITY
Dr. Michael Betenbaugh
Dr. Marc Donohue
Dr. Scott Williams
Dr. Minxi Wan
Jon Rogers
Gunjan Andlay
Adithya Balasubramanian
Scott Johnson
Editor's Notes
Slide 5 – Phylogeny within Chlorella genus
キTree shows Chlorella species we focused on, mainly vulgaris, protothecoides, sorokiniana
キGreen arrows = initial candidates for growth assessment
oEach with active genome projects of close relatives (black)
キImportant to generate genetic fingerprint (18S RNA, ITS)
oMorphologically similar misidentified strains
Slide 9 – First large-scale test of two-stage process with UTEX 1230
キScale-up at experimental greenhouse UNL, similar setup with artificial lighting in Baltimore
キSpinner flasks, 36-L Bellco bioreactors, HB, aquariums, simulation raceway, large aquarium
キPerformed 18S ribosomal sequencing at each stage to ensure culture integrity
キTypical growth curves from 150 L aquarium, reach cell densities of 100 M cells / ml (2 g/L)
キHarvested using cationic polymer flocculant, no centrifugation – settling & transfer to hetero
Slide 4 – Mode of heterotrophic cultivation
キFirst question of mixotrophy compared to heterotrophy?
キOur group’s initial evaluation of Chlorella during mixotrophy revealed…
oMajor flux to fatty acid biosynthesis stems from glycolysis NO SYNERGY, CONTAMINATION
キWe propose a two phase process, not strict heterotrophy:
o(1) Generate cells inexpensively with sunlight
o(2) Use those cells to convert sugar to lipids in final heterotrophic phase
キMaximize conversion efficiency & time period and amount of sugar used is TUNABLE
キEither case, biological forms of lipids can be fractioned to serve as biofuel or aquafeed
Slide 8 – Biomass and lipid results from those cultures – COUNTER-CLOCKWISE
キDry biomass which correlated with the final cell densities
oUTEX 1230 clear heterotrophic advantage over other strains
キAutomated solvent extraction machine from Dionex perform chloroform:methanol
oExtraction of total lipids -- presence of chlorophyll
キThose total lipid samples subjected to GC/MS analysis of FAMEs and TAGs
oDiminishing returns of photoautotrophy in terms of TAGs
ァ20% accessory pigments & 20% membrane lipids
oHeterotrophy: no pigments, total lipids are comprised of TAGs and membrane
ァNot substantial increase in total lipids (18% 25%)
ァImportant shift to majority TAGs (80%) as energy stores
キLipids profiles show main classes are palmitic acid and linoleic: some w-3 or w-6
Slide 10 – High-density heterotrophic phase
キConcentration to starting density of 15 wet g/L = 3 g/L dry
キFermentation process grows to density of 40 g/L wet = 8 g/L dry
キBars represent total lipids increase from lean and orange within shows TAG content
キClear trend in enrichment of TAGs from < 10% of lipids to nearly 80%
キFlocculant still present – culture simply allowed to settle for final harvesting, 90% recovery
キSimilar results with other sorokiniana CS-01