المفهوم العام و المتطلبات الاساسية لورش تصنيع و تجميع و اختبارت الطائرات The general concept and basic requirements for aircraft manufacturing, assembly and testing workshops

1. Feb . 2024

2. Feb . 2024
Part2
‫الجزء‬
‫الثانى‬

3. Feb . 2024
Effect of Manufacturing
and assembly Process
Type and Style
‫تاثير‬
‫نوع‬
‫عمليات‬
‫التصنيع‬
‫و‬
‫التجميع‬
‫على‬
‫تصميم‬
‫الهناجر‬

4. Feb . 2024
Manufacturing Process Type and Style
• flow line,
• fixed position assembly,
• parallel assembly,
• subassembly shops
• and fishbone assembly,
all of which will determine the
• building’s size
• and layout.
Different manufacturing process flows will likely be used for different components or
steps within the overall process.

5. Feb . 2024

6. Feb . 2024

7. Feb . 2024

8. Feb . 2024

9. Feb . 2024
Effect of Assembly Rate
and Work-in- Process
‫تاثير‬
‫معدل‬
‫االنتاج‬
‫على‬
‫تصميم‬
‫الهناجر‬

10. Feb . 2024
Assembly Rate and Work-in- Process
to determine the total building size, The ultimately assembly rate and work-in-
process must be assigned as per contracts and future strategy
The building’s designers and engineers will need to know
• how many aircraft will be built – in a week,
• how many aircraft will be built – in a month,
• how many aircraft will be built – in a year (the rate).
• how many units will be in production at one time
• and in how many assembly positions.
• Methods of Assembling

11. Feb . 2024
Components
to determine the
• necessary support utilities
• and potential hazards to assembly workers,
• defining which safety features will need to be incorporated
into the building design.
Also must study the Methods of assembling components may include:
• bonding,
• riveting,
• fasteners
• welding.

12. Feb . 2024

13. Feb . 2024

14. Feb . 2024
Effect of Sizes of aircraft
Components
‫تاثير‬
‫مقاسات‬
‫مكونات‬
‫الطائرة‬

15. Feb . 2024
Sizes of Components
Sizes of major components, including
• wings,
• horizontal stabilizer
• vertical stabilizer,
• engines,
• main body and
• wing joint components (flap aileron spoilers ,…..)
are critical to determine the overall size of the facility necessary to accommodate
the various components, as well as the types of hangars doors, their speed and
staging space requirements.

16. Feb . 2024

17. Feb . 2024

18. Feb . 2024
Effect of Manufacturing
Tooling, Fixtures and Jigs
‫تاثير‬
‫مقاسات‬
‫و‬
‫نوعية‬
‫جيكات‬
‫تجميع‬
‫الطائرات‬

19. Feb . 2024
Manufacturing Tooling, Fixtures and Jigs
Manufacturing tooling, fixtures and jigs are directly related to
• the manufacturing process,
• space requirements
• and utilities.
Determining how components
• move into the tooling,
• or whether the tooling moves to meet components,
If tooling is “parked” out of the way during certain processes or if there are
aircraft moves, this means that additional space is required.

20. Feb . 2024

21. Feb . 2024
Effect of Materials
Conveyance
‫تاثير‬
‫طريقة‬
‫نقل‬
‫الخامات‬
‫و‬
‫االجزاء‬
‫و‬
‫المكونات‬
‫و‬
‫المجمعات‬
‫الرئيسية‬
‫الى‬
‫داخل‬
‫الهناجر‬

22. Feb . 2024
Materials Conveyance
Materials conveyance includes getting the components into the building and moving
them around inside.
Components may arrive
• via aircraft,
• ship,
• train
• or truck.

23. Feb . 2024
Specialized fixtures are often used to transfer components into the assembly building.
Once inside, material conveyance may involve
• true vertical lift cranes,
• under-hung cranes,
• transfer bridge cranes,
• multiple hoist cranes,
• fixed jib crane assembly stations,
• wire guided vehicles,
• air bearing jigs on floors,
• carts,
• tugs,
• forklifts and
• man lifts.

24. Feb . 2024
true vertical lift cranes,
under-hung cranes
multiple hoist cranes,
transfer bridge cranes,

25. Feb . 2024

26. Feb . 2024

27. Feb . 2024

28. Feb . 2024

29. Feb . 2024

30. Feb . 2024

31. Feb . 2024

32. Feb . 2024