Advanced motion controls dpralte 016b080

DigiFlex® Performance™ Servo Drive DPRALTE-016B080
Description
Power Range
Peak Current 16 A (11.3 ARMS)
Continuous Current 8 A (5.7 ARMS)
Supply Voltage 20 - 80 VDC
The DigiFlex® Performance™ (DP) Series digital servo drives are designed to drive brushed and brushless servomotors. These fully digital drives operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM. The command source can be generated internally or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices.
This DP Series drive features a single RS-232/RS-485 interface used for drive configuration and setup. Drive commissioning is accomplished using DriveWare, available at www.a-m-c.com.
All drive and motor parameters are stored in non- volatile memory.
Features

Four Quadrant Regenerative Operation

Space Vector Modulation (SVM) Technology

Fully Digital State-of-the-art Design

Programmable Gain Settings

Fully Configurable Current, Voltage, Velocity and Position Limits

PIDF Velocity Loop

PID + FF Position Loop

Compact Size, High Power Density

16-bit Analog to Digital Hardware
MODES OF OPERATION
ƒ
Current
ƒ
Position
ƒ
Velocity
ƒ
Hall Velocity
COMMAND SOURCE
ƒ
±10 V Analog
ƒ
5V Step and Direction
ƒ
Encoder Following
ƒ
Over the Network
FEEDBACK SUPPORTED
ƒ
Halls
ƒ
Incremental Encoder
ƒ
±10 VDC Position
ƒ
Auxiliary Incremental Encoder
ƒ
Tachometer (±10 VDC)
INPUTS/OUTPUTS
ƒ
3 Programmable Analog Inputs (16-bit/12-bit Resolution)
ƒ
2 Programmable Analog Outputs (10-bit Resolution)
ƒ
2 Programmable Digital Inputs (Differential)
ƒ
4 Programmable Digital Inputs (Single-Ended)
ƒ
4 Programmable Digital Outputs (Single-Ended)
COMPLIANCES & AGENCY APPROVALS
ƒ
CE Class A (LVD)
ƒ
CE Class A (EMC)
ƒ
RoHS
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BLOCK DIAGRAM SELECTTX/TX– Motor FeedbackI/O InterfaceI/O InterfaceMotor Feedback DriveLogicRS232/485InterfaceCONTROL MODULERX/RX– TX+ RX+ ISO GNDMOT ENC A,B,I + MOT ENC A,B,I – HALL A,B,C + HALL A,B,C – 10k+5V20k+5V20k+5V10k+5V10kPAI-1 + (REF+) PAI-1 – (REF–) PAO-1,2PDI-1,2,3,4SGN GNDPDI-5,6 + (STEP+ / DIR+ / AUX ENC A,B +) PDO-1,2,3,4SGN GND5k+5V5k+5V10k+5V10k5k+5V20k20k20kPAI-2,3SGN GND10kPAI-2: 33kPAI-3: 500k5kENC A,B,I + OUTENC A,B,I – OUTPDI-5,6 – (STEP– / DIR– / AUX ENC A,B –) PWR GNDMOTOR AMOTOR BMOTOR CHIGH VOLTAGEPOWER MODULEPower StageLogic PowerLOGIC POWER
Information on Approvals and Compliances
Compliant with European CE for both the Class A EMC Directive 89/336/EEC on Electromagnetic Compatibility (specifically EN 61000-6-4:2001, EN 61000-6-2:2001, EN 61000-3-2:2000, and EN 61000-3-3:1995/A1:2001) and LVD requirements of directive 73/23/EEC (specifically EN 60204-1), a low voltage directive to protect users from electrical shock.
RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment.
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SPECIFICATIONS
Power Specifications
Description
Units
Value
DC Supply Voltage Range
VDC
20 - 80
DC Bus Over Voltage Limit
VDC
89
DC Bus Under Voltage Limit
VDC
17.5
Logic Supply Voltage
VDC
20 - 80
Maximum Peak Output Current
A (Arms)
16 (11.3)
Maximum Continuous Output Current
A (Arms)
8 (5.7)
Maximum Continuous Output Power
W
608
Maximum Power Dissipation at Continuous Current
W
32
Internal Bus Capacitance
μF
66
Minimum Load Inductance (Line-To-Line)1
μH
250
Switching Frequency
kHz
20
Low Voltage Supply Outputs
-
+5 VDC (250 mA)
Control Specifications
Description
Units
Value
Communication Interfaces
-
RS-485/232
Command Sources
-
±10 V Analog, 5V Step and Direction, Encoder Following, Over the Network
Feedback Supported
-
±10 VDC Position, Auxiliary Incremental Encoder, Halls, Incremental Encoder, Tachometer (±10 VDC)
Commutation Methods
-
Sinusoidal, Trapezoidal
Modes of Operation
-
Current, Hall Velocity, Position, Velocity
Motors Supported
-
Closed Loop Vector, Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless)
Hardware Protection
-
40+ Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage
Programmable Digital Inputs/Outputs (PDIs/PDOs)
-
6/4
Programmable Analog Inputs/Outputs (PAIs/PAOs)
-
3/2
Primary I/O Logic Level
-
5V TTL
Current Loop Sample Time
μs
50
Velocity Loop Sample Time
μs
100
Position Loop Sample Time
μs
100
Maximum Encoder Frequency
MHz
20 (5 pre-quadrature)
Mechanical Specifications
Description
Units
Value
Agency Approvals
-
CE Class A (EMC), CE Class A (LVD), RoHS
Size (H x W x D)
mm (in)
127 x 79.9 x 36.5 (5 x 3.1 x 1.4)
Weight
g (oz)
401 (14.1)
Heatsink (Base) Temperature Range2
°C (°F)
0 - 65 (32 - 149)
Storage Temperature Range
°C (°F)
-40 - 85 (-40 - 185)
Cooling System
-
Natural Convection
Form Factor
-
Panel Mount
IP Rating
-
IP10
COMM Connector
-
9-pin, female D-sub
FEEDBACK Connector
-
15-pin, high-density, female D-sub
I/O Connector
-
POWER Connector
-
6-pin, 3.96 mm spaced, friction lock header
Notes
1.
Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements.
2.
Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE
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PIN FUNCTIONS
COMM - RS232/RS485 Communication Connector
Pin
Name
Description / Notes
I/O
1
SELECT
RS232/485 selection. Pull to ground (CN1-5) for RS485.
I
2
RS232 TX / RS485 TX-
Transmit Line (RS-232 or RS-485)
O
3
RS232 RX / RS485 RX-
Receive Line (RS-232 or RS-485)
I
4
RESERVED
Reserved
-
5
ISO GND
Isolated Signal Ground
IGND
6
RS485 TX+
Transmit Line (RS-485)
O
7
RESERVED
Reserved
-
8
RS485 RX+
Receive Line (RS-485)
I
9
RESERVED
Reserved
-
FEEDBACK - Feedback Connector
Pin
Name
Description / Notes
I/O
1
HALL A+
I
2
HALL B+
I
3
HALL C+
Commutation Sensor Inputs
I
4
MOT ENC A+
I
5
MOT ENC A-
Differential Encoder A Channel Input (For Single Ended Signals Use Only The Positive Input)
I
6
MOT ENC B+
I
7
MOT ENC B-
Differential Encoder B Channel Input (For Single Ended Signals Use Only The Positive Input)
I
8
MOT ENC I+
I
9
MOT ENC I-
Differential Encoder Index Input (For Single Ended Signals Use Only The Positive Input)
I
10
HALL A-
Commutation Sensor Input (For Differential Signals Only)
I
11
HALL B-
I
12
SGN GND
Signal Ground
SGND
13
+5V OUT
+5V Encoder Supply Output (Short Circuit Protected)
O
14
PAI-3
Programmable Analog Input (12-bit Resolution)
I
15
HALL C-
I
I/O - Signal Connector
Pin
Name
Description / Notes
I/O
1
PDO-1
Programmable Digital Output
O
2
SGN GND
Signal Ground
SGND
3
PDO-2
O
4
PAI-1 + (REF+)
I
5
PAI-1 - (REF-)
Differential Programmable Analog Input or Reference Signal Input (16-bit Resolution)
I
6
PAI-2
Programmable Analog Input (12-bit Resolution)
I
7
PAO-1
Programmable Analog Output (10-bit Resolution)
O
8
PAO-2
Programmable Analog Output (10-bit Resolution)
O
9
PDI-6 - (DIR- / AUX ENC B-)
Programmable Digital Input or Direction- or Auxiliary Encoder (For Differential Signals Only)
I
10
PDO-3
O
11
PDI-1
Programmable Digital Input
I
12
PDI-2
I
13
PDI-3
I
14
PDO-4
O
15
+5V OUT
+5V Encoder Supply Output (Short Circuit Protected)
O
16
SGN GND
Signal Ground
SGND
17
PDI-5 + (STEP+ / AUX ENC A+)
Programmable Digital Input or Step+ or Auxiliary Encoder
I
18
PDI-6 + (DIR+ / AUX ENC B+)
Programmable Digital Input or Direction+ or Auxiliary Encoder
I
19
PDI-4
I
20
ENC A+ OUT
O
21
ENC A- OUT
Buffered Encoder Channel A Output
O
22
ENC B+ OUT
O
23
ENC B- OUT
Buffered Encoder Channel B Output
O
24
ENC I+ OUT
O
25
ENC I- OUT
Buffered Encoder Index Output
O
26
PDI-5 - (STEP- / AUX ENC A-)
Programmable Digital Input or Step- or Auxiliary Encoder (For Differential Signals Only)
I
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POWER - Power Connector
Pin
Name
Description / Notes
I/O
1
MOTOR A
Motor Phase A
O
2
MOTOR B
Motor Phase B
O
3
MOTOR C
Motor Phase C
O
4
HIGH VOLTAGE
DC Power Input
I
5
PWR GND
Power Ground (Common With Signal Ground)
PGND
6
LOGIC PWR
Logic Supply Input
I
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HARDWARE SETTINGS
Switch Functions
Setting
Switch
Description
On
Off
1
Bit 0 of binary RS-485 drive address. Does not affect RS-232 settings.
1
0
2
1
0
3
1
0
4
1
0
5
1
0
6
1
0
7
Bit 0 of drive RS-485 baud rate setting. Does not affect RS-232 settings.
1
0
8
Bit 1 of drive RS-485 baud rate setting. Does not affect RS-232 settings.
1
0
Additional Details
The drive can be configured to use the address and/or bit rate stored in non-volatile memory by setting the address and/or bit rate value to 0. Use the table below to map actual bit rates to a bit rate setting.
Baud Rate (kbps)
Value For Bit Rate Setting
Load from non-volatile memory
0
9.6
1
38.4
2
115.2
3
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MECHANICAL INFORMATION
COMM - RS232/RS485 Communication Connector
Connector Information
9-pin, female D-sub
Details
TYCO: Plug P/N 205204-4; Housing P/N 5748677-1; Terminals P/N 1658540-5 (loose) or 1658540-4 (strip)
Mating Connector
Included with Drive
No SELECT1RS232 TX / RS485 TX-2RS232 RX / RS485 RX-3ISO GND5RS485 TX+6
FEEDBACK - Feedback Connector
Details
Mating Connector
Included with Drive
No HALL A+1HALL B+2HALL C+3MOT ENC A+4MOT ENC A-5HALL B-11SGN GND12+5V OUT13MOT ENC B+6HALL A-10MOT ENC B-7MOT ENC I+8MOT ENC I-9
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I/O - Signal Connector
Details
Mating Connector
Included with Drive
No PDO-1123456897PDO-414PDI-111PDI-212PDI-313PDO-310+5V OUT15PDI-5 + (STEP+ / AUX ENC A+)17PDI-6 + (DIR+ / AUX ENC B+)18SGN GND16SGN GNDPDI-6 - (DIR- / AUX ENC B-) PAO-2PAO-1PAI-2PAI-1 - (REF-) PAI-1 + (REF+) PDO-2PDI-419ENC I+ OUT24ENC B+ OUT22ENC A+ OUT20ENC A-OUT21ENC B-OUT23
POWER - Power Connector
6-pin, 3.96 mm spaced, friction lock header
Details
AMP: Plug P/N 770849-6; Terminals P/N 770522-1 (loose) or 770476-1 (strip)
Mating Connector
Included with Drive
Yes MOTOR A1MOTOR B2MOTOR C3HIGH VOLTAGE4PWR GND5LOGIC PWR6
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MOUNTING DIMENSIONS
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PART NUMBERING INFORMATION
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DigiFlex® Performance™ series of products are available in many configurations. All models listed in the selection tables of the website are readily available, standard product offerings.
ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for further information and details.
Examples of Customized Products

Optimized Footprint

Tailored Project File

Private Label Software

Silkscreen Branding

OEM Specified Connectors

Optimized Base Plate

No Outer Case

Increased Current Limits

Increased Current Resolution

Increased Voltage Range

Increased Temperature Range

Conformal Coating

Custom Control Interface

Multi-Axis Configurations

Integrated System I/O

Reduced Profile Size and Weight
Available Accessories
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system.
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.
Power Supplies
Filter Cards
Shunt Regulators
Drive(s)
To Motor
All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.
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Advanced motion controls dpralte 016b080

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Advanced motion controls dpralte 016b080