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Don Etheridge, Mining Road Show, 2013

The impacts of a changing business
environment and the challenges of
maintaining existing equipment
© ABB
October 15, 2013

| Slide 1
Challenges to the Mining Industry



© ABB
Month DD, YYYY

Finite labour budgets and reduced resources
Need for equipment availability

| Slide 2
Availability is everything!
Challenges with an unplanned outage?



Getting qualified tradies - $$$$?



Finding spare parts - $$$$?



Replacement equipment - $$$$?



© ABB
Month DD, YYYY

Lost tonnage - $$$$?

Overtime - $$$$?

| Slide 3
Challenges to the Mining Industry



Modern solutions for aging switchgear



© ABB
Month DD, YYYY

Capex - Opex solutions

Simple cost effective solutions to upgrade your existing
switchgear

| Slide 4
Challenges to the Mining Industry



© ABB
Month DD, YYYY

Reduction in unplanned maintenance
Extending the life of your assets

| Slide 5
ABB Solutions


High Voltage - Radiography





Labour budgets/reduced resources
Equipment availability

Medium Voltage – OneFit – Alberto DeAlmeida



Modern solutions for aging switchgear





Capex - Opex solutions

Simple cost effective solutions to upgrade your existing
switchgear

Transformers – TRES & TEC – Ramy Hajjar



© ABB
Month DD, YYYY

| Slide 6

Reduction in unplanned maintenance
Extending the life of your assets
What is Radiography?

© ABB
| Slide 7
Site Requirements



Radiography Crew


One ABB Master Radiographer



Licensed Radiography Crew (usually two)




Laptop with Imaging Software



One to two EWPs



Customer contact



| Slide 8

Cassette



© ABB

Source (X-Ray or Isotope)

Exclusion zone set up around the equipment (~10m)
Why Radiography?



Finite labour budgets and reduced resources






Overall lower cost to determine condition of equipment

Performed with a smaller crew (site specific training and indoc
time)

Need for equipment availability


No disassembly required



Equipment downtime reduced from days to hours
Radiography

Up to 245kV

3-4 days

4 hours

4 days

420 & 550kV

| Slide 9

3 Hours

300kV

© ABB
Month DD, YYYY

Internal Inspection

6 hours

6-8 days
Contacts

Loose Screw

© ABB
| Slide 10
Contacts
Reverse Image

© ABB
| Slide 11
Bell Housing

Fill Valve

© ABB
| Slide 12
Contacts
Nozzle magnified & diameter measured

© ABB
| Slide 13
145PM

© ABB
| Slide 14
Contacts

© ABB
| Slide 15
Contacts

© ABB
| Slide 16
Contacts
Reverse Image

© ABB
| Slide 17
Contacts

© ABB
| Slide 18
550PM
“A”

© ABB
| Slide 19

“B”

“C”
GIS Interrupter

Clip out of
place on
puffer check
valve

© ABB
| Slide 20
Cable Termination

© ABB
| Slide 21
ABB equipment availability, reduced resources by Don Etheridge

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ABB equipment availability, reduced resources by Don Etheridge