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John Ward, REDT Energy Ltd. Dublin.
REDT Vanadium Redox Flow Battery (VRFB)
‘Firming Up’ Wind Energy & The DECC Gigha Project in
Scotland
Meitheal Na Gaoithe Conference, Kilkenny
Agenda
• Background to the Technology Development
• VRFB – What is it ?
• Review of VRFB technology - performance at stack level and scale
up to grid systems
• Applications in Brief & Progress to date
• Demonstration Project – Gigha
• Conclusion
VRFB – What is it ?
Key features for reliability:
• Power and energy independent
Scalable from 5kW to 10MW, with
3 to18 hours discharge duration
• Deep discharge capability
Capable of 10,000 cycle life with
minimal degradation >20 year life
Partial cycles have no effect on system life
• Safe operation
Ambient temperature, non-
flammable, environmentally sound
– zero emissions.
Vanadium – What is it ?
The 23rd element in the periodic table
Vanadium is a silverish transition metal (the valence
electrons exist in more than one shell). In normal
states, vanadium atoms have 23 protons, 23 electrons,
and 28 neutrons. Very High Columbic Efficiency -98%
23 P 28 N
Electron shells
VRFB 5kW Stack – Building block
All polymer materials, high
integrity sealed system
Low impedance
membrane electrode
structure
Charge/discharge ratio 1:1
5kWe nominal,
8.5kWe peak (15 mins)
Future target of 15kW
Vanadium Redox Flow Battery Benefits
 Low LCOE >20 year life
– Lowest cost over life in class
– Modular from 5kW to 5MW to
match loads, scale duration
from hours to days
– Stack life > 10,000 cycles,
electrolyte indefinite life, re-
usable & recyclable
• Performance
– Deep discharge cycles, uses
100% of available capacity
– Charge retention, almost
indefinite in standby mode
– 75-85% round trip efficiency
– Partial cycles have 0 effect
0
2,000
4,000
6,000
8,000
10,000
12,000
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Battery Life Cycle based on Depth of
Discharge
VRFB
Lithium
Deep Cycle
Lead Acid
GEL Lead
Acid
Timeline of development
2000:
REDT
Started
2003-08:
Small 5kW
stack
developed
2012:
Technology
proven
2013:
Large stack
1.2MWh
order
2014:
Low cost
outsourced
manufacturing
JABIL
R&D phase
Demonstration phase
Low cost manufactured
product launch phase
2014:
7 units 15-180
10 demo unit
facility launch
Tested quality
process
production
R&D cost down
plan
2015-17:
Volume production
Automation
Large volume
R&D cost down
2013:
60kWh
system in Portugal
Original 30kWh VRFB pilot system – 2011
Containerised modular VRFB system designs -
standardised for volume production
5-30
10-30
5-60
10-60
15-180
30-180
45-180
60-180
ISO Standard 20’ container section – 60kW x 180kWh
• 12 x 5kW rated stacks per battery
• Insulated air flow thermal control system
• Argon blanketed electrolyte
• Safety – leakage, fire, hydrogen detection
• 96,000 Litres of electrolyte per container
• Excess electrolyte enables deep discharge
The Isle of Gigha and the Application
• Community owned Wind
• Population ~150
• Tourism, Farming, Brewing
• Renewables potential
• Sub-sea cable
• One of the longest 11 kV feeders to
mainland
• Remote and wild
Regional Context – The Western Isles
• Argyll generation severely constrained
• SSE cable upgrades scheduled for 2015
• Test site for VRFB selected by CES
The Isle of Gigha and the Application
Current position:
• New (4th) wind turbine installed -
exceeds T&D limits
• 330 kW constrained to 225 kW at 0.85 p.f.
• Line capacity upgrades not yet available
• Lose 3 GWh over asset life
Primary objective:
• Constrained energy recovery with on-
peak dispatch
• Enhanced FIT benefit
• Opportunity to increase RE generation by
30%
VRFB Applications – Grid balancing services
Typical Energy Storage application for grid peak shaving with baseload power
Parker SSD EGT Control System
Parker SSD PCS working with the REDT VRFB has a system response time of less
than 5m/s and can therefore perform multiple intra-cycle control functions.
Electronics and cable inductance are limiting factors not the energy storage system
itself.
Firm Frequency Response (FFR) Profile
Gigha 105kW rated system - RoCoF
Short term operational reserve (STOR) Profile
Arbitrage Profile
Constrained Energy Profile – Typical day
Gigha system 105kW x 1.26MWh
Blue = ESS kW, Charging when negative Red = Stored energy MWh start/finish @ zero SOC
System Services Summary
Frequency Control
Voltage Control
Regulation of Curtailment
Arbitrage
Improvement of output prediction
Post demonstration stage the technology will be rolled out
to other islands
Conclusions
• Energy storage is entering the mainstream
• The Technology is constantly evolving and becoming cheaper
– full suite of services and dispatch for c.5 euro/Mwh
• REDT will be ready for large scale deployment supporting
wind energy & Solar in Q3 2015
• Within 5 years there will be large scale deployment of
distributed storage worldwide
• Market for storage globally is $10Bn by 2017(19), 33% of this
is estimated to be flow batteries
• Possibility of an entirely renewable power system…?
Thank you for your attention – Questions ?
www.redtenergy.com

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12.10-IWFA-Annual-Conference-2014-Flow-battery-Technology-John-Ward-REDT-MNG.pptx

  • 1. John Ward, REDT Energy Ltd. Dublin. REDT Vanadium Redox Flow Battery (VRFB) ‘Firming Up’ Wind Energy & The DECC Gigha Project in Scotland Meitheal Na Gaoithe Conference, Kilkenny
  • 2. Agenda • Background to the Technology Development • VRFB – What is it ? • Review of VRFB technology - performance at stack level and scale up to grid systems • Applications in Brief & Progress to date • Demonstration Project – Gigha • Conclusion
  • 3. VRFB – What is it ? Key features for reliability: • Power and energy independent Scalable from 5kW to 10MW, with 3 to18 hours discharge duration • Deep discharge capability Capable of 10,000 cycle life with minimal degradation >20 year life Partial cycles have no effect on system life • Safe operation Ambient temperature, non- flammable, environmentally sound – zero emissions.
  • 4. Vanadium – What is it ? The 23rd element in the periodic table Vanadium is a silverish transition metal (the valence electrons exist in more than one shell). In normal states, vanadium atoms have 23 protons, 23 electrons, and 28 neutrons. Very High Columbic Efficiency -98% 23 P 28 N Electron shells
  • 5. VRFB 5kW Stack – Building block All polymer materials, high integrity sealed system Low impedance membrane electrode structure Charge/discharge ratio 1:1 5kWe nominal, 8.5kWe peak (15 mins) Future target of 15kW
  • 6. Vanadium Redox Flow Battery Benefits  Low LCOE >20 year life – Lowest cost over life in class – Modular from 5kW to 5MW to match loads, scale duration from hours to days – Stack life > 10,000 cycles, electrolyte indefinite life, re- usable & recyclable • Performance – Deep discharge cycles, uses 100% of available capacity – Charge retention, almost indefinite in standby mode – 75-85% round trip efficiency – Partial cycles have 0 effect 0 2,000 4,000 6,000 8,000 10,000 12,000 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Battery Life Cycle based on Depth of Discharge VRFB Lithium Deep Cycle Lead Acid GEL Lead Acid
  • 7. Timeline of development 2000: REDT Started 2003-08: Small 5kW stack developed 2012: Technology proven 2013: Large stack 1.2MWh order 2014: Low cost outsourced manufacturing JABIL R&D phase Demonstration phase Low cost manufactured product launch phase 2014: 7 units 15-180 10 demo unit facility launch Tested quality process production R&D cost down plan 2015-17: Volume production Automation Large volume R&D cost down 2013: 60kWh system in Portugal
  • 8. Original 30kWh VRFB pilot system – 2011
  • 9. Containerised modular VRFB system designs - standardised for volume production 5-30 10-30 5-60 10-60 15-180 30-180 45-180 60-180
  • 10. ISO Standard 20’ container section – 60kW x 180kWh • 12 x 5kW rated stacks per battery • Insulated air flow thermal control system • Argon blanketed electrolyte • Safety – leakage, fire, hydrogen detection • 96,000 Litres of electrolyte per container • Excess electrolyte enables deep discharge
  • 11. The Isle of Gigha and the Application • Community owned Wind • Population ~150 • Tourism, Farming, Brewing • Renewables potential • Sub-sea cable • One of the longest 11 kV feeders to mainland • Remote and wild
  • 12. Regional Context – The Western Isles • Argyll generation severely constrained • SSE cable upgrades scheduled for 2015 • Test site for VRFB selected by CES
  • 13. The Isle of Gigha and the Application Current position: • New (4th) wind turbine installed - exceeds T&D limits • 330 kW constrained to 225 kW at 0.85 p.f. • Line capacity upgrades not yet available • Lose 3 GWh over asset life Primary objective: • Constrained energy recovery with on- peak dispatch • Enhanced FIT benefit • Opportunity to increase RE generation by 30%
  • 14. VRFB Applications – Grid balancing services Typical Energy Storage application for grid peak shaving with baseload power
  • 15. Parker SSD EGT Control System Parker SSD PCS working with the REDT VRFB has a system response time of less than 5m/s and can therefore perform multiple intra-cycle control functions. Electronics and cable inductance are limiting factors not the energy storage system itself.
  • 16. Firm Frequency Response (FFR) Profile Gigha 105kW rated system - RoCoF
  • 17. Short term operational reserve (STOR) Profile
  • 19. Constrained Energy Profile – Typical day Gigha system 105kW x 1.26MWh Blue = ESS kW, Charging when negative Red = Stored energy MWh start/finish @ zero SOC
  • 20. System Services Summary Frequency Control Voltage Control Regulation of Curtailment Arbitrage Improvement of output prediction Post demonstration stage the technology will be rolled out to other islands
  • 21. Conclusions • Energy storage is entering the mainstream • The Technology is constantly evolving and becoming cheaper – full suite of services and dispatch for c.5 euro/Mwh • REDT will be ready for large scale deployment supporting wind energy & Solar in Q3 2015 • Within 5 years there will be large scale deployment of distributed storage worldwide • Market for storage globally is $10Bn by 2017(19), 33% of this is estimated to be flow batteries • Possibility of an entirely renewable power system…?
  • 22. Thank you for your attention – Questions ? www.redtenergy.com