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The Only Complete Solution for Leak Detection and Mitigating Corrosion Under Insulation, to be used in any environment that have insulated pipelines.
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Leak testing method is a very known and important method using for leak detection in the industries. Leak test and leak detection using air decay, helium or water submerse methods. The choice of the detection method depends on which method is most appropriate for the system at hand. Leak testing methods each have their own sensitivity, expressed as the lowest leak rate the method can detect. Highly sensitive methods are required to test highly leak prone systems such as vacuum systems.
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Mining 1% ($0.1 billion), Petroleum Refining 21% ($3.7
billion), Chemical, Petrochemical, Pharmaceutical 10% ($1.7
billion), Pulp and Paper 34% ($6 billion), Agricultural 6%
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(CUI) exists and left to its own devices, can cause serious problems and even catastrophic consequences.
It is also widely known that the results of CUI are costly. How costly? That is harder to define. Most studies on the topic
involve all forms of corrosion and their associated costs without providing the individual cost of corrosion related to
insulation.
What is clear, however, is that the cost of corrosion in the World continues to increase. A study completed in 2011 by a
research team of corrosion specialists enlisted by Congress titled, "Corrosion Costs and Preventative Strategies in the
World" reported the direct cost of corrosion to be $276 billion per year, with that number potentially doubling when indirect
costs are also considered.
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- PT involves applying a penetrant containing a dye to detect surface-breaking flaws via capillary action. Excess penetrant is removed and developer applied to reveal indications.
- PT can detect discontinuities open to the surface in many materials. It is often used when other NDT methods are not suitable due to part geometry, material properties, or test environment.
- The basic PT procedure involves pre-cleaning, applying penetrant, removing excess, applying developer, and inspecting for indications. Proper technique and clean surfaces are critical for success.
Artikel preventive maintenance
This document discusses predictive maintenance (PDM) activities that can be used for boiler reliability optimization (BRO). It describes several PDM technologies including infrared casing leak surveys, valve leakage surveys using infrared and ultrasonic methods, online acoustic leak detection systems, foreign material exclusion infrared scans, and ultrasonic boiler leak detection air tests. Many of these allow in-service inspection and detection of potential problems to prevent costly repairs during outages. Using PDM tools in combination with other condition monitoring can improve boiler reliability.
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This document describes a project to develop a fitness-for-service (FFS) tool for inspecting corrosion under insulation (CUI) using long range ultrasonic testing (LRUT). The project is being conducted in phases: Phase 1 evaluated LRUT performance on a test loop with simulated CUI defects. Future phases will develop an FFS tool directly using LRUT data and better understand factors affecting LRUT performance. The document provides background on CUI and details the design of the Phase 1 experiment, which involved constructing a test loop and evaluating LRUT detection of multiple CUI defects by experienced operators.
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The document outlines a program to minimize occurrences and severity of corrosion under insulation (CUI) at an oil refinery. It identifies 12 common problems that can lead to CUI and recommends solutions. General recommendations include using calcium silicate insulation for temperatures over 350°F, cellular glass below 350°F, and continuing use of aluminum jacketing with a moisture barrier and removable/reusable blankets where needed. Implementing the solutions and recommendations would enhance safety by reducing CUI and extending the life of insulated pipes and equipment at the refinery.
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This document discusses corrosion under insulation (CUI), which occurs in the space between insulating material and metal surfaces in various industries like oil & gas, chemicals, and food processing. CUI is caused by water collecting in this space from sources like rain, leaks, or condensation. It can lead to localized corrosion and wall loss. The document examines major factors that influence CUI like temperature, insulation design, and environmental conditions. It also identifies specific units and areas that are susceptible to CUI, such as pipes near cooling towers or steam vents. The appearance of CUI and methods to prevent it through coatings and insulation practices are described. Inspection and monitoring techniques for CUI are also discussed, including a probe array sensor
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billion), Chemical, Petrochemical, Pharmaceutical 10% ($1.7
billion), Pulp and Paper 34% ($6 billion), Agricultural 6%
($1.1 billion), Food Processing 12% ($2.1 billion), Home
Appliances 9% ($1.5 billion), Oil and Gas Exploration and
Production 8% ($1.4 billion),
Annual cost of corrosion in the production & manufacturing
category
Most facility managers, engineers, maintenance and construction personnel now know that corrosion under insulation
(CUI) exists and left to its own devices, can cause serious problems and even catastrophic consequences.
It is also widely known that the results of CUI are costly. How costly? That is harder to define. Most studies on the topic
involve all forms of corrosion and their associated costs without providing the individual cost of corrosion related to
insulation.
What is clear, however, is that the cost of corrosion in the World continues to increase. A study completed in 2011 by a
research team of corrosion specialists enlisted by Congress titled, "Corrosion Costs and Preventative Strategies in the
World" reported the direct cost of corrosion to be $276 billion per year, with that number potentially doubling when indirect
costs are also considered.
Additional factors encourage CUI: the environment, insulation design and specifications, installation craftsmanship and
maintenance. Let's examine what can be done to reduce the risks.
Corrosion under insulation
CUI (Corrosion Under Insulation) poses a significant risk to chemical plants. The presentation discusses CUI, identifying loops susceptible to CUI, and outlining a strategy to inspect for and manage CUI risks. A four-point strategy is proposed: 1) identify high risk loops, 2) perform inspections and repairs, 3) continue monitoring, and 4) update the strategy based on inspection findings. Implementing a risk-based CUI management program can increase plant reliability.
CUI Risk Reduction by Non-Intrusive Inspection by Mohammed Shamim, BP Sharjah
This document discusses corrosion under insulation (CUI) at BP Sharjah's liquid petroleum gas plant and efforts to reduce the risk of CUI through non-intrusive inspection. It outlines that CUI poses a major threat due to the plant's coastal location and insulation that is over 25 years old. BP Sharjah implemented a risk-based program including criticality surveys, visual inspections of critical areas, radiography of high-risk locations, and repair/rehabilitation. Profile radiography found corrosion indications in 30% of areas in 2007 and 15% in 2008, and allowed repair of 10% and 3.5% of areas respectively. The conclusion is that CUI detection is challenging and prevention through design and avoidance of
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This document summarizes a presentation on corrosion under insulation (CUI) and coatings for mitigating CUI. It discusses how CUI occurs due to moisture ingress under insulation and temperature cycling. Several coating types are described that can provide barrier protection for steel under insulation, including epoxy phenolic, silicone acrylic, thermal spray aluminum, titanium modified inorganic copolymers, and inert multipolymeric matrix paints. Test methods for evaluating CUI coatings like cyclic pipe tests and CUI chambers are also summarized. Real-world case studies show how some coatings have performed well under long-term cyclic service conditions.
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This document discusses corrosion under insulation (CUI) inspection planning for an ammonia and urea plant. It defines CUI and outlines the susceptible materials, temperature ranges, mechanisms, and locations. It provides details on organizing the inspection work, developing a schedule, selecting inspection types, and identifying at-risk equipment. Pipeline CUI is also addressed, highlighting common locations and examples found. The conclusion emphasizes the challenges of CUI detection and recommends design improvements and coatings to reduce corrosion risks over the long-term.
Seminar Report Robotics
The document discusses the history and development of robotics from early science fiction depictions to modern applications. It describes how robots have advanced from simple machines that could only move a few inches to highly sophisticated machines capable of complex tasks like surgery. The document also outlines the basic components and functions of robots including their structure, power sources, actuation, sensing, manipulation, and locomotion. A variety of modern robotics applications are presented like use in surgery, hazardous environments, companionship, and humanoid forms. Both advantages like precision and ability to perform dangerous jobs as well as disadvantages like cost and potential job disruption are reviewed.
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Snec Pv 2009 Final
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Stopaq® belægnings- og forseglingsløsning!
This document discusses corrosion protection coatings and systems. It provides information on coating selection processes, construction phases, issues that can cause corrosion, and how to overcome those issues through coatings, sealing, and encapsulating. It also discusses specific coating products, applications, testing, and certifications.
Products & Services
Wolf Tank provides technical resins and lining solutions for storage tanks. Their DOPA system transforms single-walled tanks into double-walled tanks through the application of epoxy resin layers and other materials to create an interstitial space. This system has approvals from testing organizations and provides leak detection and environmental protection. Wolf Tank also offers coatings and sealants for tank roofs, shells, bottoms, ring walls, and containment areas to protect against corrosion and extend tank lifetimes.
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Electrolube catalog
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Chakresh Tiwari Philips report
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Edwards Signaling SD-VTK Data Sheet
Buy the Edwards Signaling SD-VTK at JMAC Supply.
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Edwards Signaling SD2W Data Sheet
Buy the Edwards Signaling SD2W at JMAC Supply.
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Edwards Signaling SD-PH Data Sheet
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Technology reqmts-hvac-design-ses-2-aseptic-wkshp-pune-f
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2015-2016 MechanicalCivil Undergraduate Senior DesignWa.docx
2015-2016 Mechanical/Civil Undergraduate Senior Design
Water Treatment by Hydrodynamic Cavitation and Ultraviolet Radiation
NEED:
1. ADD DETAIL TO DISCUSSION
2. ADD TABLE FOR BUDGET SECTION
3. NAMES ON PAGES
4. Environmental Section
5. Add the solid works model
6. Cover page
7. Add decision matrices
Submitted by
Christopher Bitikofer
Sarah Ridha
Brandyn Krieger
Terran Engle
Project Mentor
Chikashi Sato, Ph.D
Draft 2 Submitted: 11/6/2015
Table of Contents
Introduction 2
Discussion 3
Detailed Engineering Specifications: 4
System Piping and Instrumentation Diagram (P&ID) 5
Management 7
Budget 8
Appendices 9
Capability Statements 9
Gantt Chart 10
References 11
Introduction
Access to clean drinking water in underdeveloped areas of the world is a growing problem due to global increases in both population and pollution. Current methods of water treatment are impractical to apply in many parts of the world, as these technologies are expensive, require large facilities staffed by a litany of professionals, and the production/disposal of treatment chemicals that often have negative environmental impacts. The need to develop a method of water treatment that is less expensive, operates without the use of chemical treatments, and has relatively low electrical power usage is of profound importance. One of the most viable and promising optionsoptions is to make use both cavitation and ultraviolet light (UV). The purpose of this project is to develop a system for researching the combined effects of these two forms of water purification.
Cavitation occurs when the static pressure of water drops below vapor pressure. Small microbubbles form and slowly collapse in an energetic manner. As cavitation bubbles collapse, temperatures within the bubble can reach upwards of 5000 degrees Kelvin. Due to pyrolytic decomposition that takes place within the collapsing bubbles, the OH radicals and shock waves arecan be generated at the gas–liquid interface (A. Agarwal et al, 2011). These radicals degrade contaminants suspended within the water that would otherwise resist ultraviolet degradation. This makes cavitation a promising method of water treatment.
Ultra violet light is capable of killing bacteria and living contaminants in water. Short wavelength UV light, in the range of 10 nm to 400 nm, kills cells by interacting with their structures and disrupting DNA (NIOSH, 2008). UV light is capable of killing up to 99.99% of bacteria in clear water. This system of water purification is both cost effective and nontoxicchemical free but it cannot break down particle contaminants that bacteria tend to live in. However in combination with a particle filtration system, or in our case a cavitation system, UV reactors are simple to maintain, cost effective and chemical free.
The concise purpose of this team’s senior design project will be to develop a fluid flow test apparatus to demonstrate the degree of effectiveness of the combination of UV radi.
How To Choose IP Water Proof Test Chamber
Waterproof test chamber using: waterproof test box is mainly used for communications products, auto parts (such as car rearview mirror, car audio, automotive electronics, automotive lighting, automotive lighting, motorcycle lights, motorcycle rearview mirror), outdoor lighting and Signal devices and other products do waterproof performance testing and IP waterproof rating test.
Parker TwinZapp | Treating Oil in Water (OIW) Emulsions for Discharge to Sea
Parker TwinZapp | Treating Oil in Water (OIW) Emulsions for Discharge to SeaParker Hannifin Corporation
Parker Hannifin - TwinZapp: Treating oil in water (OIW) emulsions for
discharge to sea.
The increasing water cut in mature fields and tightening regulations are the main drivers for the growing challenge of treating oil in water emulsions. In addition, the industry is creating more emulsions in novel applications such as Fraccing (Fracking), Well Deliquification, and Alkali Surfactant Polymer water as used in Enhanced Oil Recovery.
Installed treatment equipment often relies on time and gravity as the main forces for separation of water and hydrocarbons (Stokes’ law). For chemically stable emulsions these forces are not sufficient.
Parker Twin Filter has developed a technology based on its already extensive product line and experience in treating oilfield waste water. It uses the proven technology of electrical oxidation but uses this in a novel way to clean up water in a three step process.
The process is fitted on two mobile skids as an end-of–pipe solution. The input is water from the near atmospheric skimmer tank, the output is water which can be discharged to sea without further processing. The skids are self-sufficient, ATEX zone 2 certified, and only require electrical power and work air. It does not need regular attention from operators or specialists
because the output of NTU is monitored by sensor technology.
The process is now available as a commercial product or service offering after thorough field trials in 2012 and 2013. This white paper details a case study with GDF Suez E&P in which this operator increased gas production significantly through the use of TwinZapp. TwinZapp skidNdt course
Non-Destructive Testing is a simple way of testing without destroying.Techshore Inspection Services, with a humble beginning in Cochin, India started as an Engineering, Procurement and Construction company offering wide range of innovative services and engineering solutions in the field of Oil and Gas, Power and other major industries in the disciplines of Mechanical, Civil, Instrumentation and NDT, soon expanded its business into professional training in all the aforesaid disciplines.
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Xylem WasteWater instrumentation presentation (291015)
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H2Obvious
- 1. Hydrocarbon (Product) Leak Detection & Corrosion Under Insulation A Simple & Guaranteed Solution By H2Obvious (UK) Limited
- 2. hydrocarbon (product) leak detection & corrosion under insulation “ industry headaches”
- 3. hydrocarbon (product) leak detection & corrosion under insulation a different approach A simple and effective all in one solution….
- 4. simple & obvious detect, test and identify any traces of fluid on the pipe surface, under the insulation, or within the insulation media itself.
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- 9. where to fit? Any new on/offshore installations As part of fabric maintenance As part of routine strip and search Any insulation types ( Excluding “Glued” Media ) Any pipe material Any pipe diameter Where (currently) the underside of pipe and insulation are visible
- 10. interval inspection/testing Any device at any interval may be unscrewed, a small amount of water poured in to the unit, await the LED to commence flashing and the float to raise. This unit may be dried ( Thoroughly ) and refitted. This interval testing does not disturb the insulation NON - Intrusive Testing
- 11. replacement when activated When one or more units are activated, there is fluid either on the pipe surface under the insulation or within the insulation media prior to it reaching the pipe surface. (Fluid in the unit may be taken away for sampling/testing for either water hydrocarbons other fluid product) The insulation in these locations ( Only ) will be stripped, remedial works carried out with new complete devices fitted with the new insulation.
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- 15. benefits MAINTENANCE FREE LOCATION IDENTIFIED OF HYDROCARBON RELEASE ROOT CAUSE OF CORROSION indicated before it starts 7 CONSECUTIVE DAYS in electronic indication mode COST REDUCTION in repair and maintenance ENVIRONMENTALLY FRIENDLY (Reduces insulation removal and disposal) TESTED ON SITE at any interval EXTENDS LIFE OF INSULATION ELIMINATES pipe replacement due to CUI STOPS PROGRESSION OF WATER further from the damage HIGHLY VISIBLE mechanical indication mode until removed 24 x 7 x 365 MONITORING
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- 17. BIG claim When Fitted & Monitored Correctly Pipes as shown should never need to be replaced as a result of external corrosion. Hydrocarbon leakages are easily and quickly identified as a result of internal pipe corrosion.