Wolf Tank provides technical resins and lining solutions for storage tanks. Their DOPA system transforms single-walled tanks into double-walled tanks through the application of epoxy resin layers and other materials to create an interstitial space. This system has approvals from testing organizations and provides leak detection and environmental protection. Wolf Tank also offers coatings and sealants for tank roofs, shells, bottoms, ring walls, and containment areas to protect against corrosion and extend tank lifetimes.
The role of material in fertilizers industries with energy savingPremBaboo4
In Fertilizers industries the material plays a very important role. Right material can save energy as well as plant life and wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In urea plant very corrosive chemicals are used for urea production. The raw material of urea plant is Ammonia and Carbon Dioxide gas which makes very corrosive chemical ammonium Carbamate. For reduced corrosion passivation air is used in reactor as well as stripper according to material of selection different quaintly of air is used. Controlled and less quantity of passivation air is required for Titanium and Zirconium material and hence saving of energy because the huge amount of ammonia is waste with venting of inerts, i.e. saving of energy and environments also. Passivation oxygen given in CO2 is directly proportional to ammonia losses in MP section. This paper intended how to increase life of urea reactor liner and energy saving with low passivation air and high N/C ratio, Ammonia is the noncorrosive and ammonia to CO2 Ratio is an important parameter for process optimization occurring less losses and less explosion probability in urea reactor because it affects the amount of produced urea and corrosion to the material in the reactor. Generally we are using urea reactor liner 316L (urea grade), now adopted 2RE69 for large capacity plant (world largest) and Duplex stainless steel.
H2o-facilities sa with FINEAMIN® Technology is a Swiss-based Global company 25 years’ experience in the design, development and application of water treatment in filtration and chemicals. Its most effective treatment technology is FINEAMIN® special polyamines, which do target to reduce the cost on protecting equipment, sensors and piping, while also handling heavy metals and protecting central cooling and air conditioning tower systems. reducing deposits and corrosion and bacteriological contamination.
FINEAMIN® technology has the safety and quality of a product developed in one of the most scientifically positioned countries in the world, carrying with it the standard applied to Swiss technologies around the world.
Showcases a sample of our Lining and Secondary Containment projects. Lists the year, location, and products used which include Ceilcote, Devchem, Interline, and Polibrid.
The role of material in fertilizers industries with energy savingPremBaboo4
In Fertilizers industries the material plays a very important role. Right material can save energy as well as plant life and wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In urea plant very corrosive chemicals are used for urea production. The raw material of urea plant is Ammonia and Carbon Dioxide gas which makes very corrosive chemical ammonium Carbamate. For reduced corrosion passivation air is used in reactor as well as stripper according to material of selection different quaintly of air is used. Controlled and less quantity of passivation air is required for Titanium and Zirconium material and hence saving of energy because the huge amount of ammonia is waste with venting of inerts, i.e. saving of energy and environments also. Passivation oxygen given in CO2 is directly proportional to ammonia losses in MP section. This paper intended how to increase life of urea reactor liner and energy saving with low passivation air and high N/C ratio, Ammonia is the noncorrosive and ammonia to CO2 Ratio is an important parameter for process optimization occurring less losses and less explosion probability in urea reactor because it affects the amount of produced urea and corrosion to the material in the reactor. Generally we are using urea reactor liner 316L (urea grade), now adopted 2RE69 for large capacity plant (world largest) and Duplex stainless steel.
H2o-facilities sa with FINEAMIN® Technology is a Swiss-based Global company 25 years’ experience in the design, development and application of water treatment in filtration and chemicals. Its most effective treatment technology is FINEAMIN® special polyamines, which do target to reduce the cost on protecting equipment, sensors and piping, while also handling heavy metals and protecting central cooling and air conditioning tower systems. reducing deposits and corrosion and bacteriological contamination.
FINEAMIN® technology has the safety and quality of a product developed in one of the most scientifically positioned countries in the world, carrying with it the standard applied to Swiss technologies around the world.
Showcases a sample of our Lining and Secondary Containment projects. Lists the year, location, and products used which include Ceilcote, Devchem, Interline, and Polibrid.
Limited availability of natural resources requires the building industry to rethink the selection and use of materials. Innovative product development, as with EVALASTIC® roofing and waterproofing membranes, has proven that advanced building materials can offer both ecologically and economically sound solutions.
Aquaurethane Extreme - Regulation 31 Approved Polyurea by LINE-XDarren Hull
PRODUCT USE DESCRIPTION
LINE-X Aquaurethane Extreme is designed to be used to coat existing substrates that have become porous. For example, by coating the external concrete surface of underground reservoirs that are starting to leak you will be able to prevent untreated rainwater from leaking into the reservoirs. This product can also be used to line the internal walls of the reservoirs to prevent the water from leaking out into the groundwater whilst also preventing the groundwater from penetrating the sidewalls into the drinking water.
Aquaurethane Extreme is Regulation 31 Approved.
Find out more by visiting https://line-x.co.uk/heavy-industrial/aquaurethane-extreme/
Metal bridge decks must be perfectly waterproofed to protect the sheet metal from corrosion.
If in addition the bridge is subjected to heavy, intense traffic, the surface course will also be
required to withstand traffic-induced stresses such as rutting. Few processes can withstand such
treatment. The complex stresses to which these metal structures are subject make it very difficult
to devise a suitable technical solution.
Eurovia has developed an exclusive solution that can meet the most stringent requirements:Orthoplast.
What makes DEKOTEC unique? Get to know the profile of the company, its fields of activity, products and important milestones. Clearly arranged in a presentation, you can find all the facts here.
The largest exporters of vacuum bagging and composite tooling materials for prepreg/autoclave, resin infusion, and wet lay-up processes is Airtech Advanced Materials Group. With nearly 50 years of extrusion experience, Airtech is your local source for vacuum bagging materials, composite tooling producers, and 3D Print knowledge. For more details: https://airtech.com/
DEKOTEC Company Presentation DEKOTEC DEKODEKOTEC GmbH
What makes DEKOTEC unique? Get to know the profile of the company, its fields of activity, products and important milestones. Clearly arranged in a presentation, you can find all the facts here.
Limited availability of natural resources requires the building industry to rethink the selection and use of materials. Innovative product development, as with EVALASTIC® roofing and waterproofing membranes, has proven that advanced building materials can offer both ecologically and economically sound solutions.
Aquaurethane Extreme - Regulation 31 Approved Polyurea by LINE-XDarren Hull
PRODUCT USE DESCRIPTION
LINE-X Aquaurethane Extreme is designed to be used to coat existing substrates that have become porous. For example, by coating the external concrete surface of underground reservoirs that are starting to leak you will be able to prevent untreated rainwater from leaking into the reservoirs. This product can also be used to line the internal walls of the reservoirs to prevent the water from leaking out into the groundwater whilst also preventing the groundwater from penetrating the sidewalls into the drinking water.
Aquaurethane Extreme is Regulation 31 Approved.
Find out more by visiting https://line-x.co.uk/heavy-industrial/aquaurethane-extreme/
Metal bridge decks must be perfectly waterproofed to protect the sheet metal from corrosion.
If in addition the bridge is subjected to heavy, intense traffic, the surface course will also be
required to withstand traffic-induced stresses such as rutting. Few processes can withstand such
treatment. The complex stresses to which these metal structures are subject make it very difficult
to devise a suitable technical solution.
Eurovia has developed an exclusive solution that can meet the most stringent requirements:Orthoplast.
What makes DEKOTEC unique? Get to know the profile of the company, its fields of activity, products and important milestones. Clearly arranged in a presentation, you can find all the facts here.
The largest exporters of vacuum bagging and composite tooling materials for prepreg/autoclave, resin infusion, and wet lay-up processes is Airtech Advanced Materials Group. With nearly 50 years of extrusion experience, Airtech is your local source for vacuum bagging materials, composite tooling producers, and 3D Print knowledge. For more details: https://airtech.com/
DEKOTEC Company Presentation DEKOTEC DEKODEKOTEC GmbH
What makes DEKOTEC unique? Get to know the profile of the company, its fields of activity, products and important milestones. Clearly arranged in a presentation, you can find all the facts here.
6. www.wolftank.com
Products & Services
DOPA® technology
DOPA® technology for the double wall transformation of tanks
The technology is applicable to:
Flat bottom tanks up to 100m in diameter
Storage tanks of any shape
Type of tank:
Steel tanks
Concrete silos and tanks
Stored products:
Diesel, gasoline, crude oil
Solvents, hydrocarbons and many other liquids to
be stored in the chemical industry
8. www.wolftank.com
Maintenance and remote control:Leak detection systems:
Monitoring
of double-wall
tanks
Monitoring of
double-wall
tanks and pipes
Monitoring of
DOPA®
Monitoring of
DOPA®
Wireless (SEFI6) upgrade allows to avoid
digging interventions
Continuous remote monitoring, 24h / 24h for the highest environmental protection
Products & Services
Leak Detection & Maintenance
9. www.wolftank.com
TELECONTROLLO is an online platform to monitor
remotely leak detection systems DOPA®
Main reasons to remotely monitor alarms:
User account with overview of all stations
automatic maintenance alert
long term information for warrenty issues
possibility to preview underpressure losses
already in early stages
Directly on the Webaccess for every station/tank the
daily pressure values are available and plotted on a
diagram.
Remote monitoring delivers an additional
protection against contamination not
depending on the reliability of the site manager
Products & Services
Remonte Monitoring of all critical devices
10. www.wolftank.com
Interstice pressure in case of double
wall tanks
Interstice pressure for double wall pipes
Level sensors of degreasers
Possible sensors in the sump
Sump covers against being opened
Vapour recovery equipment
The following equipment can be remotly monitored 24h / 24h in a not manipolable way:
We protect your assets!
Products & Services
Remonte Monitoring of all critical devices
11. www.wolftank.com
Equipment, maintenance and consulting for the wastewater
treatment:
Rainwater
Effluents of carwash equipment
Sewage from restaurants and bars
Sewage from toilets
Waste water treatment for industrial sites and gas stations:
rainwater treatment biological treatment of carwash effluents continuos wast water treatment
biological sludge treatment
Products & Services
Waste Water Treatment
16. www.wolftank.com
DOPA6N is a system to transform single wall tanks to double wall tanks with applying a second tank
wall inside the existing tank. The System is also suitable for double-wall tanks where on wall was
damaged. The System is approved for both underground and above-ground storage tanks.
The DOPA6N Technology consists of the following:
• An internal layer of epoxy resins to strengthen the underlying steel tank
• A knotted aluminum layer to create the interstitial space
• An external coating of epoxy resins which is chemically resistant to
liquids to be stored in the tank
• In case of stored liquids with a flash point > 55°C, an additional conductive
layer is applied over the external coating to ensure a grounding effect
The Technology holds an approval for its use from DIBt (Deutsches Institut fur Bautechnik)
following tests carried out by TÜV Germany. Furthermore the Italian Ministry of the Interior has
issued a national approval for the system.
DOPA Tank Lining Systems
Double Wall Lining
17. www.wolftank.com
Fully monitorable underground installations for environmental protection on site
or per remote distance control
DOPA Tank Lining Systems
Leak Prevention for Gas Stations
19. www.wolftank.com
The system consists of:
- Base layer applied on a cleand (grit blasted
surface) to repair the steel tank and to block
corrosion
- Inner lining creating an interstice and consisting
of a composite (knotted aluminium, reinforced
epoxy resing layer)
- Conductive top layer
The system is applied directly in the tank by a
defined application process including airless spraying
and rolling.
As a whole system they were tested in terms of
mechanical, chemical and thermical properties by
the German TÜV
Structure of the system
DOPA Tank Lining Systems
Double Wall Lining
20. www.wolftank.com
Grit blasted metal surface of the tank
First Layer of epoxy resin
Lacquered and knotted Aluminum Layer
Laminating Layer
Conductive Layer
Second Layer of epoxy resin
DOPA Tank Lining Systems
Double Wall Lining
21. www.wolftank.com
Layer structure which is directly applied in the
tank
Wolftank has installed > 3.000 Balloons since
1987
To be mounted on a hard interstice
Pre-assembled to dimensions of the tank
Suited for diesel / oil tanks
Tank is always coated, to ensure a tight metal
wall.
DOPA solution Flexible Liner (Balloon)
DOPA
Alternative: Flexible Tank Lining Systems
23. www.wolftank.com
What We Offer
The extensive expertise within the group has made it possible to develop and design innovative and practical
applications for customers operating in the product storage industry, such as:
Short- and long-term storage
system reliability
Savings on maintenance
and repair of storage systems
Improved pollution prevention
24. www.wolftank.com
What We Offer
Our complete solutions regard the Maintenance and Repair (M&R) of the following tank components:
2. FIXED AND FLOATING ROOF AND SHELL
2. BOTTOM
3. RING WALL
4. CONTAINMENT BASIN
The repair works are carried out through specific “modules” in accordance with our requirements and
guidelines. If required, we can provide complete Project Management according to customer needs.
25. www.wolftank.com
Our approach to M&R
Extend the life cycle and service time of the tank (Mean Time
Between Repair)
Reduce tank “downtime” during maintenance
Increase the interval between two internal tank maintenance
interventions (Maximum Internal Inspection Interval)
Extend the mechanical life of the roof and shell surfaces
Reduce total maintenance and inspection costs
Provide a preventive solution for environmental protection,
eliminating any risk of soil pollution caused by leaks from the
tank bottom and reducing VOC emissions
Customized solutions by integrating our products and our
services, in order to:
Our solutions are among
the Best Available
Technologies (BAT) and in line with
European environmental
directives
26. www.wolftank.com
Most common issues leading to aging of storage
tanks
TANK SHELL AND ROOF
1. External corrosion caused by meterological conditions
2. Internal corrosion caused by the vapours from the stored product
3. Possible deformation of the floating roof due to flooding with the stored
product through leaks due to corrosion
4. VOC emissions following the heating of the product due to the
absorption of radiant heat
TANK BOTTOM
1. Internal/external corrosion determined by various factors (such as:
stored product, water, stray currents, bacteria etc.).
2. Stress caused by uneven settlement of the tank
3. Possible contamination of the soil as a result of leakage from the tank
4. Weakening of the inner edge of the stringer
RING WALL
1. High mechanical stress
2. External corrosion caused by bad weather
3. Possible impact on the stability of the tank
CONTAINMENT BASIN
1. Erosion, cracking and deterioration of the flooring
2. Possible contamination of the soil
27. www.wolftank.com
DOPA® system
The system consists of:
Base layer
Inner lining, i.e. second bottom
Conductive top layer
The system is applied directly in the tank by a
defined application process.
The system was tested in terms of mechanical,
chemical and thermical properties by the German
TÜV and the Federal Institut for Constructions in
Germany DiBt.
Structure of the system
28. www.wolftank.com
Double wall bottom
Application process:
Surface preparation (e.g. grit blasting)
Removing of sharp edges and covering them with
mortar
First layer application by airless spraying
Quality control (thickness, holiday, hardness test)
Creation of internal lining:
Application of knotted Aluminium to create an
interstice
Application of a lamination reinforced epoxy resin
layer
Application of the final layer by airless spraying
Quality control (thickness, holiday, hardness test)
Application of conductive top layer
Installation of a remote monitorable leak detection
system
30. www.wolftank.com
Double bottom system
Isolation of steel
Longterm protection
Extension of inspection
intervalls
= cost reduction
Value preservation by
lifetime extension
= cost reduction
24/7 monitoring
Soil remediation prevention
Image damage prevention
= cost reduction
Reinforcement of II.
containment
Corrosion prevention
Leak detection and
Spill prevention
No corrosion attack
Minimum volume reduction
Fast reaction basis
Retention measure for
environmental protection
= cost reduction
I. containment
31. www.wolftank.com
Products for Roof (int/ext) and Shell
Roof and Shell
A full product line of coatings is available for the
refurbishment of the roof and the shell:
Reflectance factor of ≥ 70% reducing the VOC emissions
from the tank
High UV stability through the use of nanoparticles that
absorb UV rays
It can be applied as a "total barrier", providing a
waterproof layer with a high elastic coefficient
They extend the life cycle of the
tank components and have
special characteristics
32. www.wolftank.com
Products for roof/shell
Main characteristics
two component systems and high solid at low VOC
high stability against UV radiation
use of highly elastic polimers
can be applied by different technologies (rolling, spraying)
different colours available
Benefits
Outer coatings having a a heat reflection higher than 70% (necessary to have a low VOC emission)
Coating extends lifetime of the roof/shell
33. www.wolftank.com
Containment Basin
Adalastic 2000 is a poliurea based sealant for surfaces
tested by the TÜV in Germany.
It can also be used on the topsoil of the basins using a
specific application technologyl.
Sealant with high elongation and mechanical strength,
can be used on concrete and asphalt through spray
application.
It can be applied as a "total barrier", providing a
waterproof layer with a high elastic coefficient.
34. www.wolftank.com
Solutions for the containment basin
Main caracteristics
Can be applied as a «total barrier» creating a highly elastic not permeable layer, on the vertical and
horizontal areas
The system offers of specific primers depending on the type of substrate (asphalt, concrete…) and is
applicable by a spraying process
Using a special technique it can also be applied on soil
Conductive final layer
Benefits
Non permeable barrier made on the inner site of the wall to prevent infiltrations of the product into the
soil in case of leaks or accidents
Perfect tightness of the treated surfaces and easy to maintain and repair in case of damage
35. www.wolftank.com
Ring wall
Next to the ring wall corrosion caused by exposure to the weather may appear. Weldings can weaken at the
edges and cause damage.
The sealant can be applied on vertical and horizontal ring walls, or as a "partial barrier" around the bottom of
the tank shell.
36. www.wolftank.com
Solutions for ring wall
Main caracteristics
Two component primer with high
adhesion strength for different surfaces
VOC free protection coating with high
elasticity
Final layer with high electrical conductivity
Benefits
Eccellent barrier against an emerging corrosion
Corrosion protection designed to increase the
lifetime of the plant
37. Wolftank Adisa GmbH, Grabenweg 68/4 – 6020 Innsbruck / Austria
Protecting Your Tanks –
The smart way to make tanks last longer with swiss made technology