Cracking, including filamentary cracks, microcracks, whitening, cracking on the surface of the workpiece, or trauma crisis caused by the die sticking of the part and the sticking die of the flow channel. According to the cracking time, the mold is cracked and applied.
1. Causes of dents
1.1 The thickness of each part of the product is different
1.2 Insufficient pressure inside the mold
1.3 Insufficient mold cooling
1.4 Deformation due to the insufficient cooling time
What is mold temperature in injection molding?JasmineHL
The mold temperature in injection molding is probably the most important temperature in terms of quality and this affects quality in many ways. The mold temperature is not the same thing as the cooling water temperature, it is the temperature of the actual mold cavity after it has stabilized.
Leakage cause and treatment method of the hydraulic system of the injection m...JasmineHL
Leakage is a common failure phenomenon of injection molding machines, which is mainly caused by the pressure difference when the liquid flows in the hydraulic components and pipelines, and the gaps between the components. In addition, the harsh working conditions will also have an impact on the sealing of the injection molding machine.
18 Basic Injection Molding Technologies
Below are the 18 basic injection molding technologies that injection molding technicians must know.
01. Nozzle in the injection molding technologies
The melt usually flows from the nozzle into the nozzle, but in some injection molds, the nozzle is part of the mold because it extends to the bottom of the mold. There are also two main types of nozzles: open nozzles and closed nozzles. In injection molding, open nozzles should be used more because they are cheaper and less likely to stay.
If the injection molding machine is equipped with a pressure-removing device, this nozzle can be used even for low-viscosity melts. Sometimes a closed nozzle must be used. This nozzle acts as a stop valve to block the plastic in the injection cylinder.
Make sure that the nozzle is correctly connected to the nozzle bushing, and the top hole is slightly smaller than the nozzle sprue bushing, which makes the nozzle easier to withdraw from the injection mold. The hole of the nozzle sleeve is 1mm larger than the nozzle, that is, the radius of the nozzle is 0.5mm smaller than the radius of the nozzle sleeve.
Cracking, including filamentary cracks, microcracks, whitening, cracking on the surface of the workpiece, or trauma crisis caused by the die sticking of the part and the sticking die of the flow channel. According to the cracking time, the mold is cracked and applied.
1. Causes of dents
1.1 The thickness of each part of the product is different
1.2 Insufficient pressure inside the mold
1.3 Insufficient mold cooling
1.4 Deformation due to the insufficient cooling time
What is mold temperature in injection molding?JasmineHL
The mold temperature in injection molding is probably the most important temperature in terms of quality and this affects quality in many ways. The mold temperature is not the same thing as the cooling water temperature, it is the temperature of the actual mold cavity after it has stabilized.
Leakage cause and treatment method of the hydraulic system of the injection m...JasmineHL
Leakage is a common failure phenomenon of injection molding machines, which is mainly caused by the pressure difference when the liquid flows in the hydraulic components and pipelines, and the gaps between the components. In addition, the harsh working conditions will also have an impact on the sealing of the injection molding machine.
18 Basic Injection Molding Technologies
Below are the 18 basic injection molding technologies that injection molding technicians must know.
01. Nozzle in the injection molding technologies
The melt usually flows from the nozzle into the nozzle, but in some injection molds, the nozzle is part of the mold because it extends to the bottom of the mold. There are also two main types of nozzles: open nozzles and closed nozzles. In injection molding, open nozzles should be used more because they are cheaper and less likely to stay.
If the injection molding machine is equipped with a pressure-removing device, this nozzle can be used even for low-viscosity melts. Sometimes a closed nozzle must be used. This nozzle acts as a stop valve to block the plastic in the injection cylinder.
Make sure that the nozzle is correctly connected to the nozzle bushing, and the top hole is slightly smaller than the nozzle sprue bushing, which makes the nozzle easier to withdraw from the injection mold. The hole of the nozzle sleeve is 1mm larger than the nozzle, that is, the radius of the nozzle is 0.5mm smaller than the radius of the nozzle sleeve.
Gas mark is a quality defect that is easy to produce and difficult to eliminate. Gas mark not only affects appearance of product, but also affects strength of product. Relevant domestic technical data does not involve much of mechanism of generating gas mark. When operator encounters specific problems, he cannot quickly find cause of problem. He do not know what process measures to take, problem cannot be solved in time, resulting in a large amount of waste of resources which will cause huge losses to enterprise.
Plastic Automotive Fasteners, and plastic fastening components are produced at National Molding's US and China facilities. Our rapid response engineers partner with auto parts manufacturers to ensure that our standard plastic automotive parts and plastic automotive fasteners are the highest quality and the best fit for their spec and production needs. National molding will quickly and cost-effectively produce the right plastic automotive fastener and plastic fastening component for any auto manufacturer.
How to set the injection molding material temperature -dgmf mold clamps co., ltdJasmineHL
In injection molding, temperature is one of the five major factors in injection molding, which affects the plasticizing effect of the material, the flow rate of the solution, the crystallization rate, and the cooling rate of the mold. Reasonable use of temperature control can reduce a lot of detours when debugging process parameters. Let's explore the influence of temperature in the forming process together.
What is the injection molding cooling time -dgmf mold clamps co., ltdJasmineHL
In injection production, the cooling time of plastic injection molded parts accounts for about 80% of the entire injection production cycle. Poor cooling often results in warpage of the product or surface defects, affecting the dimensional stability of the product. Properly arranging injection, holding pressure and cooling time can improve product quality and productivity.
Fda license of Jiande Dihua Decoration Co.,Ltdglassjars
Heat-resistant glass pot test report of Jiande Dihua Decoration Co.,Ltd.You can see the detail on what are tested and the model number.Automatic cutting and nipping techniques and accompanied supervising, measuring are used too.They are at https://www.glass-factory.net/
Influence of injection molding process on product quality -dgmf mold clamps c...JasmineHL
During the molding process of converting plastic particles into plastic products, plastics are often subjected to high temperature and high pressure and flow molding at high shear rates. Different molding conditions and processes will have different effects on product quality. Plastic injection molding has plastics. Raw materials, injection molding machines, molds and injection molding processes are composed of four aspects.
Mold scale occurs in almost all thermoplastics during injection molding. When the functional requirements of the final product must be mixed with related additives (such as modifiers, fire retardants, etc.), these additives are likely to remain on the surface of the cavity during the molding process, resulting in the formation of mold scale.
Gas mark is a quality defect that is easy to produce and difficult to eliminate. Gas mark not only affects appearance of product, but also affects strength of product. Relevant domestic technical data does not involve much of mechanism of generating gas mark. When operator encounters specific problems, he cannot quickly find cause of problem. He do not know what process measures to take, problem cannot be solved in time, resulting in a large amount of waste of resources which will cause huge losses to enterprise.
Plastic Automotive Fasteners, and plastic fastening components are produced at National Molding's US and China facilities. Our rapid response engineers partner with auto parts manufacturers to ensure that our standard plastic automotive parts and plastic automotive fasteners are the highest quality and the best fit for their spec and production needs. National molding will quickly and cost-effectively produce the right plastic automotive fastener and plastic fastening component for any auto manufacturer.
How to set the injection molding material temperature -dgmf mold clamps co., ltdJasmineHL
In injection molding, temperature is one of the five major factors in injection molding, which affects the plasticizing effect of the material, the flow rate of the solution, the crystallization rate, and the cooling rate of the mold. Reasonable use of temperature control can reduce a lot of detours when debugging process parameters. Let's explore the influence of temperature in the forming process together.
What is the injection molding cooling time -dgmf mold clamps co., ltdJasmineHL
In injection production, the cooling time of plastic injection molded parts accounts for about 80% of the entire injection production cycle. Poor cooling often results in warpage of the product or surface defects, affecting the dimensional stability of the product. Properly arranging injection, holding pressure and cooling time can improve product quality and productivity.
Fda license of Jiande Dihua Decoration Co.,Ltdglassjars
Heat-resistant glass pot test report of Jiande Dihua Decoration Co.,Ltd.You can see the detail on what are tested and the model number.Automatic cutting and nipping techniques and accompanied supervising, measuring are used too.They are at https://www.glass-factory.net/
Influence of injection molding process on product quality -dgmf mold clamps c...JasmineHL
During the molding process of converting plastic particles into plastic products, plastics are often subjected to high temperature and high pressure and flow molding at high shear rates. Different molding conditions and processes will have different effects on product quality. Plastic injection molding has plastics. Raw materials, injection molding machines, molds and injection molding processes are composed of four aspects.
Mold scale occurs in almost all thermoplastics during injection molding. When the functional requirements of the final product must be mixed with related additives (such as modifiers, fire retardants, etc.), these additives are likely to remain on the surface of the cavity during the molding process, resulting in the formation of mold scale.
Five elements of injection molding process parametersJasmineHL
The injection molding process is one of the four major plastic molding processes. The barrels, basins, toys, and other daily products we use in our lives are all formed by the injection molding process. So what are the important factors to pay attention to in the plastic injection molding process?
The completion of the injection molding process generally requires six processes of clamping, filling, holding pressure, cooling, demolding, and opening the mold. In these six processes, we must remember these five elements, namely pressure, speed, position, temperature, and time.
Solutions to silver defects in injection molded parts -dgmf mold clamps co., ltdJasmineHL
Silver pattern: The needle-like silvery-white frost-like fine lines on the surface of the injection molded part. The direction of the opening is along the direction of the flow. Where the plastic part is not completely filled, the front end of the fluid is rough Silk pattern).
What is the 4 process of plastic injection molding?JasmineHL
The plastic injection molding process mainly includes four stages: filling, holding pressure, cooling, and demolding. These four stages directly determine the molding quality of the product, and these four stages are a complete continuous process.
Six injection molding processing technologies for plastic products for home a...JasmineHL
The molding and processing methods of plastic products for home appliances mainly include injection molding, extrusion molding, thermoforming, hollow molding, lamination molding, compression molding, transfer molding, foam plastic molding, casting molding, insert casting, sealing casting, etc., among which Mainly injection molding.
Secrets of injection molding process adjustmentJasmineHL
The close relationship between injection speed and product quality makes it a key parameter of injection molding. By determining the start, middle, and end of the filling speed segment, And to achieve a smooth transition from one set point to another set point, a stable melt surface speed can be ensured to produce the desired molecule and the smallest internal stress.
What is the injection molding process theory -dgmf mold clamps co., ltdJasmineHL
The nature of friction between macromolecules when molten plastic flows is called the viscosity of plastics, and the coefficient of this viscosity is called viscosity, so viscosity is a reflection of the fluidity of molten plastics. The larger the viscosity, the stronger the melt viscosity. The worse the fluidity, the more difficult the processing.
Appropriate opening of the injection mold air vent can greatly reduce the injection molding pressure, injection molding time, holding time, and injection mold clamping pressure, making the plastic parts from difficult to easy, thereby improving production efficiency, reducing production costs, and reducing the energy consumption of the machine.
Similar to 7 solutions to PC and ABS problems -dgmf mold clamps co., ltd (20)
Mold clamp tools definition
What is mold clamp? The mold clamp (also called mould clamp) is a kind of auxiliary clamping unit often used in injection mold processing, its main function is to keep the machined parts not shaking not moving in the processing.
What determines high performance plasticsJasmineHL
The following six factors determine the high-performance plastics.
(1) The type of polymer determines high-performance plastics
The performance is also different because of the different polymer links, such as acetal resin (POM) impact strength, then the unsaturated polyester resin (UP) is more excellent. Even if the same material, structure, and polymerization degree are different, the performance varies significantly.
What is progressive stamping die?
Progressive stamping is a metalworking method that can encompass punching, coining, bending, and several other ways of modifying metal raw material, combined with an automatic feeding system. The feeding system pushes a strip of metal through all of the stations of a progressive stamping die.
The progressive stamping die refers to a cold stamping die that uses a strip of stamping raw material to complete multiple stamping processes simultaneously with several different stations on one die in one stamping stroke, and the material strip moves at a fixed distance once for each stamping stroke until the product is finished.
Reasonable product design and mold design are key technologies that affect the success of injection molding. This article introduces some basic principles of injection molded product design and mold design.
1. The basic conditions of plastic product design
1.1. Record the product usage conditions as detailed as possible.
These conditions are:
A. Use environment
Outdoor conditions (sunlight, rain, ice, snow, dust), sunlight (ultraviolet rays, radiation, etc.), contact with gas (corrosive gas, water vapor), contact with liquid (water, detergent, oil, medicine, etc.), other (plasticizers), copper);
B. Use intensity
Common temperature, maximum temperature, minimum temperature (usually, special circumstances, outdoor, warehouse, window, car, etc.), repeated cold and hot
C. Use load
Common load, maximum load (normal, special circumstances. Static, dynamic, repeated, continuous, impact, drop, etc.).
Mold components refer to the general name of metal accessories used in stamping dies, plastic molds, or FA automation equipment exclusively in the mold industry.
Here we are going to introduce 60 kinds of the mold components.
Precautions for injection mold maintenanceJasmineHL
Injection mold, as the most important production tool of injection molding factory, determines the shape, specification, size and appearance finish of the product. The material of the mold is steel, which is generally composed of a front mold and a back mold.
Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products a complete structure and precise dimensions. The structure of the injection mold and the quality of mold processing directly affects the quality and production efficiency of plastic parts. The most common and most common causes of injection mold failures and troubleshooting methods in the production of injection molds and plastic products are described in detail as follows:
What are the key points of precision injection moldingJasmineHL
Precision injection molding is affected by many related factors and environmental conditions, and the most basic are the four basic factors of plastic materials, injection molds, injection molding processes, and injection molding equipment.
In the early stage of designing plastic products, engineering plastics with corresponding performance requirements should be selected according to the application environment.
Secondly, the appropriate injection molding machine should be selected according to the selected plastic material, finished product dimensional accuracy, part weight, quality requirements, and expected mold structure.
Plastic products are made of a mixture of synthetic resin and various additives as raw materials, using injection, extrusion, pressing, pouring, and other methods. While plastic products are being molded, they also obtain the final performance, so plastic molding is a key production process.
The following are 10 common plastic Injection molding methods.
Basic requirements for plastic injection molded part designJasmineHL
Plastic Part Design Basic Requirements
Unreasonable design of plastic injection molded parts often results in some inherent defects in the product. For example, the structure of the parts is unreasonable, the parts use too much material, etc. Here are a series of basic requirements for plastic injection molded parts design for reference.
The cold forging, cold extrusion, and cold heading are general terms for plastic processing. Cold forging, also called cold volume forming, is a manufacturing process and a processing method. Cold forging is the forming process below the recrystallization temperature of the material, and the forging performed below the recovery temperature.
What is the difference between blow molding and injection moldingJasmineHL
What Is The Difference Between Blow Molding And Injection Molding?
First, the process is different
Blow molding: Blow molding uses gas pressure to inflate the hot parison closed in the mold into a hollow product, or the tube parison is inflated into a tube film without a mold.
Injection molding: injection molding is to melt plastic materials, and then inject them into the film cavity to form.
Blow molding is a manufacturing process for forming and joining together hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding.
The inclined top mold is also known as the inclined tip. It is the mechanism used to mold the internal barbs of the product in the mold design. It is suitable for relatively simple barbs.
How complex molds are demolded dynamic picturesJasmineHL
Today we will share with you a wave of dynamic pictures of how complex molds are demolded, including rotary core pulling, complex slider mechanisms, complex inclined top mechanisms, and so on. These dynamic pictures can be said to be the essence of a set of molds. We recommend everyone to collect them. They can really help everyone to increase their knowledge.
What is parting lock?
Parting lock is also called nylon mold clamp, resin shutter, nylon mold lock, resin mold clamp, nylon resin shutter, etc. It is a mold component that adjusts the friction between the template and the nylon sleeve by locking the tapered bolts.
What is the standard injection mold development process?JasmineHL
Before drawing the final assembly drawing of the mold, the process drawing should be drawn up, and it should meet the requirements of the workpiece drawing and process data. The size guaranteed by the next process shall be marked with the words "process size" on the drawing. If, after molding, no other machining is performed except for repairing burrs, the process drawing is exactly the same as the workpiece drawing.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
7 solutions to PC and ABS problems -dgmf mold clamps co., ltd
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DGMF Mold Clamps Co., Ltd
mingfeng425@gmail.com
Please browse our website or contact us for more articles, thank you.
7 solutions to PC And ABS problems
Written By Jasmine HL
1. Silver wire problem
Poor silver wire is the most common problem of PC / ABS materials. Silver wire, also known as
silver streaks, water splashes, material flowers, etc., is a phenomenon of silvery-white silky
stripes on the surface of the product along the flow direction.
The main reason is because of the interference of gas, and the generated gas is mainly divided
into three components:
Air: air involved in the melt and injection phase;
Moisture: the moisture contained in the material itself;
Pyrolysis gas: Gas produced by high-temperature hydrolysis / thermal decomposition.
Solution: First check whether the material is sufficiently dry. After confirming that the material is
sufficiently dry, adjust the injection molding process to improve the silver wire defect. At the
same time, poor injection silver wire is also related to mold venting.
2. Flow mark problem
The flow mark is generated when the material is injected. The reason is that the material has
poor fluidity. The flow mark is different from silver streaks. It is not caused by moisture or
material decomposition, and the appearance is also different.
Solution: It can be avoided by increasing the temperature of the material to improve the fluidity.
Properly increasing the mold problem to increase the fluidity of the material in the mold and
reducing the injection speed can also be solved.
3. Shrinkage and dent problems
Shrinkage is caused by the insufficient filling of the material in the mold cavity.
Solution: Properly increase the mold temperature and material temperature to improve the
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DGMF Mold Clamps Co., Ltd
mingfeng425@gmail.com
Please browse our website or contact us for more articles, thank you.
fluidity of the material, extend the injection pressure holding time, increase the injection
pressure, increase the injection speed to improve mold filling performance, or increase the size
of the gate and heat the gate flow. To reduce and eliminate product shrinkage;
Dent is caused by improper material temperature and improper product design. When the
material temperature is too low, not only shrinkage will occur, but also the problem of dents. The
material temperature is too high and the mold temperature is too high, which will cause the melt
to cool. Shrinks excessively, causing dents.
Solution: Use appropriate processing problems to increase injection speed and measures.
4. Warping and deformation
The warpage and deformation of the injection-molded part is due to the irrational design of the
part, improper gate location and unreasonable injection processing conditions, which results in
internal stress, uneven or excessive shrinkage, excessive mold temperature or uneven mold
temperature It may cause difficulty in demolding of the mucous membrane of the product, or
uneven cooling, which will also cause warping deformation;
Solution:
Processing technology: lengthen the injection molding cycle, reduce the injection temperature,
properly adjust the injection pressure and injection speed, at the same time slow the ejection
speed, increase the ejection area, and maintain the ejection force balance;
Product design: increasing wall thickness, adding reinforcement and reinforcement at rounded
corners can reduce warping deformation;
5. Streaks
Usually caused by melt expansion into the mold cavity during high-speed injection, resulting in
"melt rupture".
Solution:
In terms of molding process: take measures to increase the material temperature, increase the
nozzle temperature, and slow down the injection speed to reduce the appearance of streaks;
In terms of mold: increase the mold temperature, add overflow grooves, increase the size of the
gate, and modify the shape of the gate.
6. Pockmark
Solution:
Poor dispersibility, add dispersant or oil, increase temperature, and add backpressure.
Watch for mold problems. Try something else.
Is the baking temperature-time sufficient?
Mold temperature adjustment.
7. "Peeling" of Products
The peeling problem of plastic products is greatly related to the fluid rupture caused by high
shear force. At low shear stress or rate, small disturbances caused by various factors are
suppressed by the melt; while at high shear Under stress or velocity, the disturbance in the fluid
is difficult to suppress and develops into an unstable flow; when a critical shear force is reached,
the fluid will rupture.
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DGMF Mold Clamps Co., Ltd
mingfeng425@gmail.com
Please browse our website or contact us for more articles, thank you.
Solution:
In terms of materials: The PC and ABS components are partially compatible, so it is necessary to
add an appropriate compatibilizer in the modification process to improve its compatibility. Of
course, the bad peeling caused by the mixture is the first step we need to eliminate;
Mould: The principle of mold design should follow the direction of minimizing shear. Generally
speaking, products with dense skin texture surface are more prone to peeling (caused by
frictional shear of the melt in the cavity and the inner wall of the cavity during high-speed filling);
at the same time, the gate design is too small, Will cause excessive shear when the melt passes
through the gate, which in turn will cause the product surface to peel;
Injection process: the main direction is to avoid excessive shearing. When product filling is
difficult, high-speed and high-pressure methods can be used to improve it. Therefore, in the
actual injection molding process, you can also consider increasing the injection
temperature/mold temperature and improving the material fluidity to reduce the flow resistance
during the actual filling process, thereby Avoid excessive shearing caused by high speed and high
pressure.