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Chapter 6

SANITATION
PROCEDURES
Sanitation Procedures
๏‚— Last chapter we talked about the three
  hazards โ€ฆ
๏‚— What were they?
Sanitation Procedures
๏‚— Biological, Chemical and Physical
๏‚— Biological hazards pose the greatest
  threat to foodservice
๏‚— Preventing chemical and physical is
  easy, just be careful, biological is
  much more complicated
Time and Temperature
Principle
๏‚— Both time and temp need to be
  controlled to prevent pathogen
  contamination
๏‚— To protect food from contamination
  you must ensure the following โ€ฆ
Temperature
๏‚—   Make sure food is either above or
    below the temperature danger zone
    โ—ฆ 41 degrees to 135 degrees
Time
๏‚—   When food must be in the temperature
    danger zone, limit the time to no more
    than 4 TOTAL hours
When Thawing โ€ฆ
๏‚— Most of the time frozen food is thawed
  unsafely
๏‚— There are only three safe ways to
  thaw food
    โ—ฆ 1. Thaw the product under cold running
      water
    โ—ฆ 2. Thaw the product in the fridge
    โ—ฆ 3. Cook product directly from a frozen
      state without thawing first
When Cooking โ€ฆ
๏‚— As food cooks, heat destroys the
  biological hazards that are present in the
  food
๏‚— Most potentially hazardous food is
  cooked to 145 degrees internal temp.
๏‚— Use an instant read thermometer
    โ—ฆ 165 degrees for poultry, stuffing, stuffed food
      products, and leftovers
    โ—ฆ 155 degrees for hot-held eggs, ground
      meats, fish
    โ—ฆ 145 degrees for whole muscle meats and
      fish, raw eggs that are broken and
      immediately cooked to order
When Hot Holding โ€ฆ
๏‚— In foodservice it is
  often necessary to
  hold cooked food
  and keep it hot until
  it is needed
๏‚— Hot held food must
  maintain and
  internal temp of
  135
    โ—ฆ Steam table
    โ—ฆ Warming ovens
When Cooling โ€ฆ
๏‚— Most time and temp abuses happen
  during cooling
๏‚— Cooked foods must be cooled from
  135 to 70 in two hours or less
๏‚— In less than a total of 6 hours, the food
  must be cooled to 41
๏‚— If food is not cooled properly, it
  becomes a breeding ground for
  biological hazards
When Cooling โ€ฆ
๏‚—   Place food in shallow pans for cooling
    โ—ฆ Increasing the surface area speeds up
      cooling
๏‚—   Place the container of hot food in an
    ice water bath and stir the in
    ingredients frequently
    โ—ฆ Water transfers heat taking the heat away
      from items
๏‚—   Place food in a blast chiller or other
    rapid cooling equipment
    โ—ฆ Large equipment that continually blasts
      cold air
When Storing โ€ฆ
๏‚— Potentially hazardous food must be
  stored at temps below 41ยบ, a temp
  where pathogen growth is slowed, but
  the food will eventually spoil
๏‚— Freezer temps under 0ยบ stops
  pathogen growth
๏‚— All fridges and freezers must have
  thermometers
When Reheating โ€ฆ
๏‚—   Sometimes itโ€™s
    needed to reheat
    chilled food
    โ—ฆ Chili, soups, etc.
    โ—ฆ Must be heated to
      165ยบ within two
      hours, but food can
      only be reheated
      ONCE!
Cross-Contamination
๏‚— Cross-contamination occurs when
  harmful microorganisms are
  transferred from one product to
  another by hands, utensils,
  equipment, or other physical contact
๏‚— One of the largest sources of food
  borne illnesses
๏‚— Often the result of negligence or
  ignorance on the part of the food
  service worker
Cross-Contamination
๏‚—   Hands are often
    the culprit โ€ฆ
    โ—ฆ Moving raw chicken
      then making a
      sandwich, but never
      washing your hands
    โ—ฆ 80% of all raw
      chicken was tested
      POSITIVE for
      salmonella in the US
Scenario
๏‚— Joe is cutting pork steaks on a cutting
  board. Mary, the sandwich cook, needed
  to cut up a large number of sandwiches
  and is in a hurry. She asks Joe to help
  her cut some sandwiches in half. Joe,
  eager to help a fellow cook, quickly
  wipes off his cutting board and knife
  using a side towel. He takes half of the
  sandwiches and cuts them using the
  knife and cutting board that he just wiped
  off.
๏‚— What was wrong in the scenario? What
  was right?
Clean v. Sanitary
๏‚—   Clean is the visual appearance that
    something is unsoiled
    โ—ฆ An items that is clean is not always sanitary
๏‚—   Sanitary refers to an environment that is
    free from pathogens
    โ—ฆ Kitchens have many places that need
      sanitization
    โ—ฆ Any surface such as a table, cutting board or
      a piece of equipment that comes in contact
      with food is considered a food-contact
      surface
     ๏‚– Food-contact surfaces must be cleaned and
       sanitized before food prep, completing only one of
       the steps is not enough
Step One: Cleaning
๏‚— The first step toward a sanitary work
  environment is cleaning, or the
  removal of any visible dirt, grime, or
  pieces of food
๏‚— Proper cleaning requires hot water,
  detergents and sometimes grease
  cutters
๏‚— Clean all food contact surfaces after
  completing a task and before starting
  a new one
Step Two: Sanitizing
๏‚—   Sanitizing kills pathogens, there are
    two powerful strategies and when they
    are used correctly they will kill most
    pathogens
    โ—ฆ Heat
    โ—ฆ Chemicals
Heat Sanitizing
๏‚— Food-contact
  surfaces must be
  heated to at least
  180ยบ for 30
  seconds
๏‚— Hot water is used
  for heat sanitizing
๏‚— Dishwashers are
  used for small
  items
Chemical Sanitizing
๏‚— Most common technique used
๏‚— Some chemicals can be dangerous is
  mixed improperly
    โ—ฆ Ammonia and bleach
๏‚—   Precautions:
    โ—ฆ   Follow manufacturer's instructions
    โ—ฆ   Wear protective gear
    โ—ฆ   Dilute properly
    โ—ฆ   Never mix random chemicals
Clean and Sanitizing the Whole
Kitchen
๏‚— Work surfaces-
๏‚— Counters and
  workstations need
  to be cleaned and
  sanitized when the
  task is completed
  or after four hours
๏‚— Usually a chemical
  sanitizer is used
Clean and Sanitizing the Whole
Kitchen
๏‚— Small equipment and dishes-
๏‚— Need to be cleaned after each use or after
  four hours
๏‚— Use a combination of heat and chemicals
๏‚— Dish machines or three compartment sinks
    โ—ฆ Dish machines-conveyor belt, three cycles
     ๏‚– 1st cycle- removes physical objects and grease
     ๏‚– 2nd cycle rinses off detergent
     ๏‚– 3rd cycle- sanitizers either with hot water or chemicals
๏‚—   Three compartment sink
    โ—ฆ 1st compartment- clean
    โ—ฆ 2nd- rinse
    โ—ฆ 3rd -sanitize
Clean and Sanitizing the Whole
Kitchen
๏‚— Large equipment-
๏‚— Mixers, slicers, and
  grinders must still
  be cleaned and
  sanitized- after
  each task or after 4
  hours
๏‚— Each one is
  different
Personal Hygiene- Hands
๏‚—   Hands- common culprit germ spreader
๏‚—   Where to wash you hands:
    โ—ฆ Designated hand washing sinks, antimicrobial
      soap, nail brush, disposable towels
๏‚—   When to wash your hands:
    โ—ฆ   Before beginning a work shift
    โ—ฆ   After using the restroom
    โ—ฆ   After eating, drinking, or taking a break
    โ—ฆ   At end of a job task
    โ—ฆ   After handling toxic chemicals
    โ—ฆ   After taking out trash
    โ—ฆ   After handling dirty dishes or linens
    โ—ฆ   After coughing or sneezing
    โ—ฆ   After touching hair or skin
Personal Hygiene- Hands
๏‚— Glove- some states require gloves, but
  they give a false sense of security
๏‚— Wounds- open wounds are breeding
  grounds for bacteria, cover with clean
  band aid or latex sheath
๏‚— Fingernails- pathogens hide under
  nails, use finger brush and keep nails
  short and clean
Personal Hygiene- Hair
๏‚— Keep hair up and
  secured at all times
๏‚— hair is always dirty
๏‚— Hair net, beard net
Personal Hygiene- gross stuff
๏‚— Eating/drinking- should never be done
  in the kitchen, tasting by chefs is done
  properly
๏‚— Cooks should never be in the kitchen
  with a contagious illness
๏‚— Clothes should be clean
Insect and Rodent Control
๏‚—   Insects and rodents spread biological
    hazards in many ways
๏‚—   Urine and feces contain pathogens
๏‚—   Feet and bodies track pathogens
๏‚—   Flies and cockroaches, Mice and rats
๏‚—   Air curtains to prevent flying bugs,
    cockroaches usually come in boxes,
    rats/mice through cracks and holes
๏‚—   Many counties require pest control
    operators to visit and spray chemicals
    and set traps
Waste control
๏‚— Garbage is a breeding ground for
  bacteria and pathogens
๏‚— You should โ€ฆ
    โ—ฆ Empty containers often
    โ—ฆ Put grease into separate containers,
      separate from garbage
    โ—ฆ Dumpsters need to be emptied when they
      are filled, and should be washed periodically
    โ—ฆ Lids need to fit snuggly
    โ—ฆ Containers should be washed inside and out
      often
Health Inspections
๏‚—   Health departments monitor
    compliance with health codes
    โ—ฆ Inspectors make sure the public is being
      served safe food in a safe environment
    โ—ฆ Not the enemy
    โ—ฆ Certificate has to be posted in the
      restaurant
Activity
๏‚—   Add to your booklet โ€ฆ
    โ—ฆ   temperature danger zone and definition
    โ—ฆ   Three ways to thaw food safely
    โ—ฆ   Safe cooking temps (3)
    โ—ฆ   Cross-contamination info page
    โ—ฆ   Definition of clean
    โ—ฆ   Definition of sanitary
    โ—ฆ   When to wash your hands (9)

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6 sanitation procedures

  • 2. Sanitation Procedures ๏‚— Last chapter we talked about the three hazards โ€ฆ ๏‚— What were they?
  • 3. Sanitation Procedures ๏‚— Biological, Chemical and Physical ๏‚— Biological hazards pose the greatest threat to foodservice ๏‚— Preventing chemical and physical is easy, just be careful, biological is much more complicated
  • 4. Time and Temperature Principle ๏‚— Both time and temp need to be controlled to prevent pathogen contamination ๏‚— To protect food from contamination you must ensure the following โ€ฆ
  • 5. Temperature ๏‚— Make sure food is either above or below the temperature danger zone โ—ฆ 41 degrees to 135 degrees
  • 6. Time ๏‚— When food must be in the temperature danger zone, limit the time to no more than 4 TOTAL hours
  • 7. When Thawing โ€ฆ ๏‚— Most of the time frozen food is thawed unsafely ๏‚— There are only three safe ways to thaw food โ—ฆ 1. Thaw the product under cold running water โ—ฆ 2. Thaw the product in the fridge โ—ฆ 3. Cook product directly from a frozen state without thawing first
  • 8. When Cooking โ€ฆ ๏‚— As food cooks, heat destroys the biological hazards that are present in the food ๏‚— Most potentially hazardous food is cooked to 145 degrees internal temp. ๏‚— Use an instant read thermometer โ—ฆ 165 degrees for poultry, stuffing, stuffed food products, and leftovers โ—ฆ 155 degrees for hot-held eggs, ground meats, fish โ—ฆ 145 degrees for whole muscle meats and fish, raw eggs that are broken and immediately cooked to order
  • 9. When Hot Holding โ€ฆ ๏‚— In foodservice it is often necessary to hold cooked food and keep it hot until it is needed ๏‚— Hot held food must maintain and internal temp of 135 โ—ฆ Steam table โ—ฆ Warming ovens
  • 10. When Cooling โ€ฆ ๏‚— Most time and temp abuses happen during cooling ๏‚— Cooked foods must be cooled from 135 to 70 in two hours or less ๏‚— In less than a total of 6 hours, the food must be cooled to 41 ๏‚— If food is not cooled properly, it becomes a breeding ground for biological hazards
  • 11. When Cooling โ€ฆ ๏‚— Place food in shallow pans for cooling โ—ฆ Increasing the surface area speeds up cooling ๏‚— Place the container of hot food in an ice water bath and stir the in ingredients frequently โ—ฆ Water transfers heat taking the heat away from items ๏‚— Place food in a blast chiller or other rapid cooling equipment โ—ฆ Large equipment that continually blasts cold air
  • 12. When Storing โ€ฆ ๏‚— Potentially hazardous food must be stored at temps below 41ยบ, a temp where pathogen growth is slowed, but the food will eventually spoil ๏‚— Freezer temps under 0ยบ stops pathogen growth ๏‚— All fridges and freezers must have thermometers
  • 13. When Reheating โ€ฆ ๏‚— Sometimes itโ€™s needed to reheat chilled food โ—ฆ Chili, soups, etc. โ—ฆ Must be heated to 165ยบ within two hours, but food can only be reheated ONCE!
  • 14. Cross-Contamination ๏‚— Cross-contamination occurs when harmful microorganisms are transferred from one product to another by hands, utensils, equipment, or other physical contact ๏‚— One of the largest sources of food borne illnesses ๏‚— Often the result of negligence or ignorance on the part of the food service worker
  • 15. Cross-Contamination ๏‚— Hands are often the culprit โ€ฆ โ—ฆ Moving raw chicken then making a sandwich, but never washing your hands โ—ฆ 80% of all raw chicken was tested POSITIVE for salmonella in the US
  • 16. Scenario ๏‚— Joe is cutting pork steaks on a cutting board. Mary, the sandwich cook, needed to cut up a large number of sandwiches and is in a hurry. She asks Joe to help her cut some sandwiches in half. Joe, eager to help a fellow cook, quickly wipes off his cutting board and knife using a side towel. He takes half of the sandwiches and cuts them using the knife and cutting board that he just wiped off. ๏‚— What was wrong in the scenario? What was right?
  • 17. Clean v. Sanitary ๏‚— Clean is the visual appearance that something is unsoiled โ—ฆ An items that is clean is not always sanitary ๏‚— Sanitary refers to an environment that is free from pathogens โ—ฆ Kitchens have many places that need sanitization โ—ฆ Any surface such as a table, cutting board or a piece of equipment that comes in contact with food is considered a food-contact surface ๏‚– Food-contact surfaces must be cleaned and sanitized before food prep, completing only one of the steps is not enough
  • 18. Step One: Cleaning ๏‚— The first step toward a sanitary work environment is cleaning, or the removal of any visible dirt, grime, or pieces of food ๏‚— Proper cleaning requires hot water, detergents and sometimes grease cutters ๏‚— Clean all food contact surfaces after completing a task and before starting a new one
  • 19. Step Two: Sanitizing ๏‚— Sanitizing kills pathogens, there are two powerful strategies and when they are used correctly they will kill most pathogens โ—ฆ Heat โ—ฆ Chemicals
  • 20. Heat Sanitizing ๏‚— Food-contact surfaces must be heated to at least 180ยบ for 30 seconds ๏‚— Hot water is used for heat sanitizing ๏‚— Dishwashers are used for small items
  • 21. Chemical Sanitizing ๏‚— Most common technique used ๏‚— Some chemicals can be dangerous is mixed improperly โ—ฆ Ammonia and bleach ๏‚— Precautions: โ—ฆ Follow manufacturer's instructions โ—ฆ Wear protective gear โ—ฆ Dilute properly โ—ฆ Never mix random chemicals
  • 22. Clean and Sanitizing the Whole Kitchen ๏‚— Work surfaces- ๏‚— Counters and workstations need to be cleaned and sanitized when the task is completed or after four hours ๏‚— Usually a chemical sanitizer is used
  • 23. Clean and Sanitizing the Whole Kitchen ๏‚— Small equipment and dishes- ๏‚— Need to be cleaned after each use or after four hours ๏‚— Use a combination of heat and chemicals ๏‚— Dish machines or three compartment sinks โ—ฆ Dish machines-conveyor belt, three cycles ๏‚– 1st cycle- removes physical objects and grease ๏‚– 2nd cycle rinses off detergent ๏‚– 3rd cycle- sanitizers either with hot water or chemicals ๏‚— Three compartment sink โ—ฆ 1st compartment- clean โ—ฆ 2nd- rinse โ—ฆ 3rd -sanitize
  • 24. Clean and Sanitizing the Whole Kitchen ๏‚— Large equipment- ๏‚— Mixers, slicers, and grinders must still be cleaned and sanitized- after each task or after 4 hours ๏‚— Each one is different
  • 25. Personal Hygiene- Hands ๏‚— Hands- common culprit germ spreader ๏‚— Where to wash you hands: โ—ฆ Designated hand washing sinks, antimicrobial soap, nail brush, disposable towels ๏‚— When to wash your hands: โ—ฆ Before beginning a work shift โ—ฆ After using the restroom โ—ฆ After eating, drinking, or taking a break โ—ฆ At end of a job task โ—ฆ After handling toxic chemicals โ—ฆ After taking out trash โ—ฆ After handling dirty dishes or linens โ—ฆ After coughing or sneezing โ—ฆ After touching hair or skin
  • 26. Personal Hygiene- Hands ๏‚— Glove- some states require gloves, but they give a false sense of security ๏‚— Wounds- open wounds are breeding grounds for bacteria, cover with clean band aid or latex sheath ๏‚— Fingernails- pathogens hide under nails, use finger brush and keep nails short and clean
  • 27. Personal Hygiene- Hair ๏‚— Keep hair up and secured at all times ๏‚— hair is always dirty ๏‚— Hair net, beard net
  • 28. Personal Hygiene- gross stuff ๏‚— Eating/drinking- should never be done in the kitchen, tasting by chefs is done properly ๏‚— Cooks should never be in the kitchen with a contagious illness ๏‚— Clothes should be clean
  • 29. Insect and Rodent Control ๏‚— Insects and rodents spread biological hazards in many ways ๏‚— Urine and feces contain pathogens ๏‚— Feet and bodies track pathogens ๏‚— Flies and cockroaches, Mice and rats ๏‚— Air curtains to prevent flying bugs, cockroaches usually come in boxes, rats/mice through cracks and holes ๏‚— Many counties require pest control operators to visit and spray chemicals and set traps
  • 30. Waste control ๏‚— Garbage is a breeding ground for bacteria and pathogens ๏‚— You should โ€ฆ โ—ฆ Empty containers often โ—ฆ Put grease into separate containers, separate from garbage โ—ฆ Dumpsters need to be emptied when they are filled, and should be washed periodically โ—ฆ Lids need to fit snuggly โ—ฆ Containers should be washed inside and out often
  • 31. Health Inspections ๏‚— Health departments monitor compliance with health codes โ—ฆ Inspectors make sure the public is being served safe food in a safe environment โ—ฆ Not the enemy โ—ฆ Certificate has to be posted in the restaurant
  • 32. Activity ๏‚— Add to your booklet โ€ฆ โ—ฆ temperature danger zone and definition โ—ฆ Three ways to thaw food safely โ—ฆ Safe cooking temps (3) โ—ฆ Cross-contamination info page โ—ฆ Definition of clean โ—ฆ Definition of sanitary โ—ฆ When to wash your hands (9)