Graphene-based 3D printed circuit boardIRJET Journal
This document discusses using graphene to create 3D printed circuit boards via additive manufacturing. It begins with background on additive manufacturing and how it differs from traditional manufacturing methods. The authors propose using graphene ink for 3D printing due to graphene's high electrical conductivity and strength. The objectives are to extract graphene, create a homogeneous graphene ink, and develop an attachment for existing 3D printers to enable graphene-based 3D printing. The document reviews the evolution of additive manufacturing technologies and materials.
Experimental Studies on Effect of Layer Thickness on Surface Finish using FDMIRJET Journal
This document discusses an experimental study on the effect of layer thickness on surface finish in fused deposition modeling (FDM) 3D printing. It aims to establish a logical relationship between surface roughness and layer thickness by 3D printing test components with varying layer thicknesses and measuring the surface roughness of each. The study uses a Flashforge Guide IIs printer and polylactic acid (PLA) material. It reviews relevant literature on factors that influence FDM part quality like layer thickness, build orientation, and infill density. The objectives are to examine how FDM process parameters like layer thickness affect surface roughness and optimize parameters for better part quality.
The document provides an overview of 3D printing including its history, working principles, types of printing processes, and conclusions about its use. It discusses how 3D printing has gained importance in manufacturing over the past decade as an additive process. The working principle involves forming a 3D model, printing the model layer-by-layer, and finishing the model. Different printing types are described like stereolithography, laminated object manufacturing, and fused deposition modeling. In conclusion, 3D printing is positioned to become more widely used for prototyping and production, though challenges around quality and intellectual property protection remain.
Role of 3D Printer in Additive ManufacturingIRJET Journal
1) The document discusses the role of 3D printers in additive manufacturing. It describes how 3D printers build objects layer by layer from digital files using various materials like plastics and metals.
2) Material extrusion is highlighted as a common 3D printing technique where thermoplastic filament is heated and selectively deposited through a nozzle to build layers. This approach is inexpensive but slower than others.
3) Examples of parts made using 3D printing include a two-stroke engine, impeller, and jaw chuck. The document outlines the process of designing models, preparing files for printing, and some issues that can occur.
Additive manufacturing 3D Printing technologySTAY CURIOUS
Additive manufacturing 3D Printing
3D printing is the process of building an object one thin layer at a time. It is fundamentally additive rather than subtractive in nature. To many, 3D printing is the singular production of often-ornate objects on a desktop printer.
A review on different process parameters in FDM and their effects on various ...IRJET Journal
The document reviews different process parameters in fused deposition modeling (FDM) 3D printing and their effects on outputs like mechanical properties. It discusses parameters like layer thickness, orientation, infill density and printing speed. A lower layer thickness improves tensile strength by increasing bonding area. Orientation also affects properties, with the flat orientation tending to produce stronger parts. Infill density influences properties like tensile and flexural strength, with maximum values at 100% infill. Printing speed impacts material distribution and strength, with slower speeds producing stronger parts. The document aims to optimize these parameters to improve FDM part quality and properties.
This document provides an overview of 3D printing technologies and their applications in the aircraft industry. It discusses various 3D printing processes like additive manufacturing, types of 3D printers, materials used, and applications in aircraft manufacturing. Some key advantages of 3D printing for aircraft include rapid prototyping, customized complex parts, reduced costs and waste. Future potential includes larger-scale printing of aircraft components and use of advanced materials. While it enables new possibilities, 3D printing also faces limitations like smaller build sizes and lower tolerances compared to traditional methods.
A Review: Fused Deposition Modeling – A Rapid Prototyping ProcessIRJET Journal
This document provides an overview of fused deposition modeling (FDM), a rapid prototyping process. FDM involves layer-by-layer deposition of thermoplastic materials using an extrusion nozzle to build 3D parts from CAD data. Key aspects covered include:
- The FDM process involves heating and extruding plastic filaments through a nozzle to build parts layer-by-layer.
- Common thermoplastics used include ABS and PLA, and process parameters like orientation, layer thickness, and raster width impact part quality.
- FDM can produce functional prototypes and has applications in industries like aerospace, consumer goods, and automotive for prototyping, tooling, and low-volume production
Graphene-based 3D printed circuit boardIRJET Journal
This document discusses using graphene to create 3D printed circuit boards via additive manufacturing. It begins with background on additive manufacturing and how it differs from traditional manufacturing methods. The authors propose using graphene ink for 3D printing due to graphene's high electrical conductivity and strength. The objectives are to extract graphene, create a homogeneous graphene ink, and develop an attachment for existing 3D printers to enable graphene-based 3D printing. The document reviews the evolution of additive manufacturing technologies and materials.
Experimental Studies on Effect of Layer Thickness on Surface Finish using FDMIRJET Journal
This document discusses an experimental study on the effect of layer thickness on surface finish in fused deposition modeling (FDM) 3D printing. It aims to establish a logical relationship between surface roughness and layer thickness by 3D printing test components with varying layer thicknesses and measuring the surface roughness of each. The study uses a Flashforge Guide IIs printer and polylactic acid (PLA) material. It reviews relevant literature on factors that influence FDM part quality like layer thickness, build orientation, and infill density. The objectives are to examine how FDM process parameters like layer thickness affect surface roughness and optimize parameters for better part quality.
The document provides an overview of 3D printing including its history, working principles, types of printing processes, and conclusions about its use. It discusses how 3D printing has gained importance in manufacturing over the past decade as an additive process. The working principle involves forming a 3D model, printing the model layer-by-layer, and finishing the model. Different printing types are described like stereolithography, laminated object manufacturing, and fused deposition modeling. In conclusion, 3D printing is positioned to become more widely used for prototyping and production, though challenges around quality and intellectual property protection remain.
Role of 3D Printer in Additive ManufacturingIRJET Journal
1) The document discusses the role of 3D printers in additive manufacturing. It describes how 3D printers build objects layer by layer from digital files using various materials like plastics and metals.
2) Material extrusion is highlighted as a common 3D printing technique where thermoplastic filament is heated and selectively deposited through a nozzle to build layers. This approach is inexpensive but slower than others.
3) Examples of parts made using 3D printing include a two-stroke engine, impeller, and jaw chuck. The document outlines the process of designing models, preparing files for printing, and some issues that can occur.
Additive manufacturing 3D Printing technologySTAY CURIOUS
Additive manufacturing 3D Printing
3D printing is the process of building an object one thin layer at a time. It is fundamentally additive rather than subtractive in nature. To many, 3D printing is the singular production of often-ornate objects on a desktop printer.
A review on different process parameters in FDM and their effects on various ...IRJET Journal
The document reviews different process parameters in fused deposition modeling (FDM) 3D printing and their effects on outputs like mechanical properties. It discusses parameters like layer thickness, orientation, infill density and printing speed. A lower layer thickness improves tensile strength by increasing bonding area. Orientation also affects properties, with the flat orientation tending to produce stronger parts. Infill density influences properties like tensile and flexural strength, with maximum values at 100% infill. Printing speed impacts material distribution and strength, with slower speeds producing stronger parts. The document aims to optimize these parameters to improve FDM part quality and properties.
This document provides an overview of 3D printing technologies and their applications in the aircraft industry. It discusses various 3D printing processes like additive manufacturing, types of 3D printers, materials used, and applications in aircraft manufacturing. Some key advantages of 3D printing for aircraft include rapid prototyping, customized complex parts, reduced costs and waste. Future potential includes larger-scale printing of aircraft components and use of advanced materials. While it enables new possibilities, 3D printing also faces limitations like smaller build sizes and lower tolerances compared to traditional methods.
A Review: Fused Deposition Modeling – A Rapid Prototyping ProcessIRJET Journal
This document provides an overview of fused deposition modeling (FDM), a rapid prototyping process. FDM involves layer-by-layer deposition of thermoplastic materials using an extrusion nozzle to build 3D parts from CAD data. Key aspects covered include:
- The FDM process involves heating and extruding plastic filaments through a nozzle to build parts layer-by-layer.
- Common thermoplastics used include ABS and PLA, and process parameters like orientation, layer thickness, and raster width impact part quality.
- FDM can produce functional prototypes and has applications in industries like aerospace, consumer goods, and automotive for prototyping, tooling, and low-volume production
Course Objectives:
Students undergoing this course would
Understand different methods of 3D Printing.
Gain knowledge about simulation of FDM process
Estimate time and material required for manufacturing a 3D component
Course Outcomes:
Upon the successful completion of course, students will be able to
Explain different types of 3d Printing techniques
Identify parameters for powder binding and jetting process
Determine effective use of ABS material for 3D Printing
Apply principles of mathematics to evaluate the volume of material require.
Module 1:
Introduction to Prototyping, Working of 3D Printer, Types of 3D printing Machines:
Exp 1: Modelling of Engineering component and conversion of STL format.
Exp 2: Slicing of STL file and study of effect of process parameter like layer thickness,
Orientation and infill on build time using software.
Exercise 1 : Component-1
Exercise 2 : Component-2
Module 2:
Exp 1 : 3D Printing of modeled component by varying layer thickness.
Exp 2 : 3D Printing of modeled component by varying orientation.
Exp 3: 3D Printing of modeled component by varying infill.
Module 3:
Study on effect of different materials like ABS, PLA, Resin etc, and dimensional accuracy.
Module 4:
Identifying the defects in 3D Printed components.
Module 5
Exp1: Modelling of component using 3D Scanner of real life object of unknown dimension
in reverse engineering.
Exp 2: 3D Printing of above modeled component.
The document discusses additive manufacturing (AM) techniques for thermoplastics. It describes fused deposition modeling (FDM) as the most commonly used AM process, where a plastic filament is heated and extruded through a nozzle to build 3D objects layer by layer. Common thermoplastics used in FDM include ABS, PLA, and nylon. The document outlines applications of FDM like rapid prototyping, manufacturing tools, and customized medical and consumer products. It concludes by discussing the company's vision to support 3D printing innovation in India through testing and collaboration with research organizations.
The document discusses additive manufacturing (AM) techniques for thermoplastics. It describes fused deposition modeling (FDM) as the most commonly used AM process, where a plastic filament is extruded through a heated nozzle to build 3D objects layer by layer. Common thermoplastics used in FDM include ABS, PLA, and nylon. The document outlines applications of FDM such as rapid prototyping, manufacturing tools, small series production, and customized medical devices. It concludes by outlining the company's vision to support 3D printing innovation in India through testing and collaboration with research organizations.
The 3D printing process builds a three-dimensional object from a computer-aided design model, usually by successively adding material layer by layer, which is why it is also called additive manufacturing,
IRJET- Analysis and Review of Rapid Prototyping Technology, & Study of Materi...IRJET Journal
This document discusses 3D printing technology and materials used in the 3D printing process. It begins with an introduction to rapid prototyping and additive manufacturing technologies. It then provides details on the general principles and processes involved, including CAD modeling, file conversion, printing, post-processing, and different 3D printing methods like vat photopolymerization, powder bed fusion, fused deposition modeling, and others. Finally, it discusses materials that can be used for 3D printing, including metals, polymers, and their combinations. The goal is to provide an overview of 3D printing technologies and materials to help guide selection for different applications.
Study on the Fused Deposition Modelling In Additive ManufacturingIJERD Editor
Additive manufacturing process, also popularly known as 3-D printing, is a process where a product
is created in a succession of layers. It is based on a novel materials incremental manufacturing philosophy.
Unlike conventional manufacturing processes where material is removed from a given work price to derive the
final shape of a product, 3-D printing develops the product from scratch thus obviating the necessity to cut away
materials. This prevents wastage of raw materials. Commonly used raw materials for the process are ABS
plastic, PLA and nylon. Recently the use of gold, bronze and wood has also been implemented. The complexity
factor of this process is 0% as in any object of any shape and size can be manufactured.
SPUR GEAR DEVELOPMENT USING ADDITIVE MANUFACTURING TECHNIQUESIRJET Journal
This document discusses developing spur gears using additive manufacturing techniques. It proposes suitable additive techniques and materials for manufacturing mechanical gears. The study prepares a gear model to perform structural stress analysis. Fused deposition modeling is identified as a method to produce functional tooling for manufacturing spur gears. The document also compares the manufacturing cost and feasible batch size of additive manufacturing versus injection molding for large-scale production. The goal is to use additive manufacturing instead of injection molding when small production volumes are required to reduce cost and time.
This document discusses fused deposition modeling (FDM), a type of additive manufacturing. FDM uses thermoplastic filament fed through an extruder head to deposit material layer by layer. The heated extruder head melts the filament and deposits it in thin layers on a platform according to a 3D computer model. Each new layer bonds to the previous layer, allowing three-dimensional objects to be built up from successive layers of material. FDM is a low-cost type of 3D printing that works well for prototypes and some end-use parts using thermoplastics like ABS and PLA. The document provides details on the FDM printing process and compares it to other additive manufacturing techniques.
3D Printing Technology: Emerging Field of DevelopmentIRJET Journal
This document discusses 3D printing technology and its emerging applications. It begins with an introduction to 3D printing, describing how objects are created layer by layer directly from CAD models. Several 3D printing processes are then outlined, including FDM, SLA, SLS, and others. Key factors that affect 3D printing such as materials and processing parameters are also covered. The document concludes that 3D printing is widely used across many industries and sectors due to its ability to produce complex designs and its potential to significantly impact manufacturing.
The document describes a dissertation submitted by four students for their Bachelor of Engineering in Mechanical Engineering. It outlines the design and manufacturing of a 3D printer. The document includes an introduction, literature review, methodology, working, design calculations, specifications, cost estimation, and conclusion. It also provides figures to illustrate the components of the 3D printer like the stepper motor, lead screw, extruder, timing belt, and Arduino microcontroller. The design aims to make a low-cost 3D printer using commonly available parts.
Introduction to Additive manufacturing by Bharath Sreevatsav(NITW)Bharath Sreevatsava
This document provides an overview of additive manufacturing (AM) including definitions, processes, technologies, materials, applications, principles, and advantages/disadvantages. AM is defined as joining materials layer by layer to make 3D objects from digital models. Key AM processes include material extrusion, directed energy deposition, material jetting, binder jetting, sheet lamination, vat polymerization, and powder bed fusion. Common AM technologies use sintering, direct metal laser sintering/melting, stereolithography, and more. AM can use thermoplastics, metals, ceramics, and biochemical materials. Applications span aerospace, automotive, healthcare, and product development. General principles involve modeling, printing,
1) Additive manufacturing (3D printing) allows for the production of complex, lightweight parts and is increasingly being used in the automotive industry.
2) It provides benefits like faster prototyping, supply chain transformation through on-demand production, and cost savings through lightweight materials.
3) Major automakers like Ford, BMW, Volkswagen, and McLaren are investing in 3D printing and have implemented the technology for prototyping, tools and fixtures, and some production parts.
Manufacturing Processes is the title of the subject. The document outlines the teaching scheme, examination scheme, syllabus and internal assessment for the subject. The syllabus covers 6 units - casting processes, melting and molding, joining processes, conventional forming processes, advanced forming processes, and advanced manufacturing processes like rapid prototyping. Rapid prototyping involves 5 main steps - CAD modeling, CAD conversion, STL model slicing, model fabrication using techniques like stereolithography, selective laser sintering, fused deposition modeling and post-processing. It has advantages like reduced design time but also limitations such as material properties.
It is a group of technologies that build 3D objects by adding layer-upon-layer of materials where the material may be plastic, metal, concrete even in future it may be human tissues also.
By group of technologies we mean 3D Printing, Rapid Prototyping (RP), Direct Digital Manufacturing (DDM), layered manufacturing and additive fabrication here.
This document provides an overview of additive manufacturing (AM), also known as 3D printing. It defines AM as a process of joining materials layer by layer to make objects from 3D model data, as opposed to subtractive manufacturing methods. The document discusses different AM technologies including liquid-based, solid-based, powder bed fusion, and binder jetting. It also covers applications of AM in the medical and automotive industries, benefits of AM including design freedom and reduced material waste, and limitations such as part size restrictions.
This document provides an overview of 3D printing and tooling. It begins by stating the educational objectives and outcomes of the course, which are to understand the principles, methods, materials, possibilities, limitations and environmental effects of additive manufacturing technologies.
The document then covers the different units that will be taught, with the first unit providing an introduction to additive manufacturing. It discusses the history and need for additive manufacturing, provides a classification of the different technologies, and discusses how additive manufacturing is used in product development. It also introduces the different materials that can be used for additive manufacturing.
In closing, the document emphasizes that additive manufacturing enables both a design and industrial revolution across many industries such as aerospace, energy, automotive
Printing the Future: From Prototype to ProductionCognizant
Additive manufacturing (AM) such as 3-D printing heralds a new industrial revolution. We offer a framework for analyzing capabilities and implementing AM technologies to help you smoothly move from prototyping to volume production.
Manufacturing Process Simulation Based Geometrical Design for Complicated PartsLiu PeiLing
More than ever, it is critical that products are designed and manufactured right the first time. Design for Manufacturing (DFM) methodology has been recognized as one of the most effective ways to short product lifecycle time and reduce manufacturing cost. The main function of DFM in the detailed design stage is analyzing the manufacturability of the part. Various existing manufacturability evaluation methods have their limitations. In this paper, a new approach to DFM for the complicated parts is proposed. Instead of checking the manufacturability following the design, the in-process model resulting from the manufacturing process simulation is used to generate process dependent geometry surfaces at the design stage. The definition of the manufacturing process dependent geometry is given, and the methodology for creation of in-process model is presented in details.
Enhancing PLA Material Performance in FDM 3D Printing: Investigating Tensile ...IRJET Journal
This document summarizes a study that used the Taguchi method to investigate how infill, orientation, and pattern parameters affect the tensile strength and surface roughness of 3D printed PLA parts. Nine experiments were conducted using an FDM 3D printer, varying the infill angle, part orientation angle, and layer thickness. The results identified the parameter combinations that optimize tensile strength to help designers produce stronger 3D printed prototypes in a cost-effective manner using the Taguchi method.
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...PriyankaKilaniya
Energy efficiency has been important since the latter part of the last century. The main object of this survey is to determine the energy efficiency knowledge among consumers. Two separate districts in Bangladesh are selected to conduct the survey on households and showrooms about the energy and seller also. The survey uses the data to find some regression equations from which it is easy to predict energy efficiency knowledge. The data is analyzed and calculated based on five important criteria. The initial target was to find some factors that help predict a person's energy efficiency knowledge. From the survey, it is found that the energy efficiency awareness among the people of our country is very low. Relationships between household energy use behaviors are estimated using a unique dataset of about 40 households and 20 showrooms in Bangladesh's Chapainawabganj and Bagerhat districts. Knowledge of energy consumption and energy efficiency technology options is found to be associated with household use of energy conservation practices. Household characteristics also influence household energy use behavior. Younger household cohorts are more likely to adopt energy-efficient technologies and energy conservation practices and place primary importance on energy saving for environmental reasons. Education also influences attitudes toward energy conservation in Bangladesh. Low-education households indicate they primarily save electricity for the environment while high-education households indicate they are motivated by environmental concerns.
Course Objectives:
Students undergoing this course would
Understand different methods of 3D Printing.
Gain knowledge about simulation of FDM process
Estimate time and material required for manufacturing a 3D component
Course Outcomes:
Upon the successful completion of course, students will be able to
Explain different types of 3d Printing techniques
Identify parameters for powder binding and jetting process
Determine effective use of ABS material for 3D Printing
Apply principles of mathematics to evaluate the volume of material require.
Module 1:
Introduction to Prototyping, Working of 3D Printer, Types of 3D printing Machines:
Exp 1: Modelling of Engineering component and conversion of STL format.
Exp 2: Slicing of STL file and study of effect of process parameter like layer thickness,
Orientation and infill on build time using software.
Exercise 1 : Component-1
Exercise 2 : Component-2
Module 2:
Exp 1 : 3D Printing of modeled component by varying layer thickness.
Exp 2 : 3D Printing of modeled component by varying orientation.
Exp 3: 3D Printing of modeled component by varying infill.
Module 3:
Study on effect of different materials like ABS, PLA, Resin etc, and dimensional accuracy.
Module 4:
Identifying the defects in 3D Printed components.
Module 5
Exp1: Modelling of component using 3D Scanner of real life object of unknown dimension
in reverse engineering.
Exp 2: 3D Printing of above modeled component.
The document discusses additive manufacturing (AM) techniques for thermoplastics. It describes fused deposition modeling (FDM) as the most commonly used AM process, where a plastic filament is heated and extruded through a nozzle to build 3D objects layer by layer. Common thermoplastics used in FDM include ABS, PLA, and nylon. The document outlines applications of FDM like rapid prototyping, manufacturing tools, and customized medical and consumer products. It concludes by discussing the company's vision to support 3D printing innovation in India through testing and collaboration with research organizations.
The document discusses additive manufacturing (AM) techniques for thermoplastics. It describes fused deposition modeling (FDM) as the most commonly used AM process, where a plastic filament is extruded through a heated nozzle to build 3D objects layer by layer. Common thermoplastics used in FDM include ABS, PLA, and nylon. The document outlines applications of FDM such as rapid prototyping, manufacturing tools, small series production, and customized medical devices. It concludes by outlining the company's vision to support 3D printing innovation in India through testing and collaboration with research organizations.
The 3D printing process builds a three-dimensional object from a computer-aided design model, usually by successively adding material layer by layer, which is why it is also called additive manufacturing,
IRJET- Analysis and Review of Rapid Prototyping Technology, & Study of Materi...IRJET Journal
This document discusses 3D printing technology and materials used in the 3D printing process. It begins with an introduction to rapid prototyping and additive manufacturing technologies. It then provides details on the general principles and processes involved, including CAD modeling, file conversion, printing, post-processing, and different 3D printing methods like vat photopolymerization, powder bed fusion, fused deposition modeling, and others. Finally, it discusses materials that can be used for 3D printing, including metals, polymers, and their combinations. The goal is to provide an overview of 3D printing technologies and materials to help guide selection for different applications.
Study on the Fused Deposition Modelling In Additive ManufacturingIJERD Editor
Additive manufacturing process, also popularly known as 3-D printing, is a process where a product
is created in a succession of layers. It is based on a novel materials incremental manufacturing philosophy.
Unlike conventional manufacturing processes where material is removed from a given work price to derive the
final shape of a product, 3-D printing develops the product from scratch thus obviating the necessity to cut away
materials. This prevents wastage of raw materials. Commonly used raw materials for the process are ABS
plastic, PLA and nylon. Recently the use of gold, bronze and wood has also been implemented. The complexity
factor of this process is 0% as in any object of any shape and size can be manufactured.
SPUR GEAR DEVELOPMENT USING ADDITIVE MANUFACTURING TECHNIQUESIRJET Journal
This document discusses developing spur gears using additive manufacturing techniques. It proposes suitable additive techniques and materials for manufacturing mechanical gears. The study prepares a gear model to perform structural stress analysis. Fused deposition modeling is identified as a method to produce functional tooling for manufacturing spur gears. The document also compares the manufacturing cost and feasible batch size of additive manufacturing versus injection molding for large-scale production. The goal is to use additive manufacturing instead of injection molding when small production volumes are required to reduce cost and time.
This document discusses fused deposition modeling (FDM), a type of additive manufacturing. FDM uses thermoplastic filament fed through an extruder head to deposit material layer by layer. The heated extruder head melts the filament and deposits it in thin layers on a platform according to a 3D computer model. Each new layer bonds to the previous layer, allowing three-dimensional objects to be built up from successive layers of material. FDM is a low-cost type of 3D printing that works well for prototypes and some end-use parts using thermoplastics like ABS and PLA. The document provides details on the FDM printing process and compares it to other additive manufacturing techniques.
3D Printing Technology: Emerging Field of DevelopmentIRJET Journal
This document discusses 3D printing technology and its emerging applications. It begins with an introduction to 3D printing, describing how objects are created layer by layer directly from CAD models. Several 3D printing processes are then outlined, including FDM, SLA, SLS, and others. Key factors that affect 3D printing such as materials and processing parameters are also covered. The document concludes that 3D printing is widely used across many industries and sectors due to its ability to produce complex designs and its potential to significantly impact manufacturing.
The document describes a dissertation submitted by four students for their Bachelor of Engineering in Mechanical Engineering. It outlines the design and manufacturing of a 3D printer. The document includes an introduction, literature review, methodology, working, design calculations, specifications, cost estimation, and conclusion. It also provides figures to illustrate the components of the 3D printer like the stepper motor, lead screw, extruder, timing belt, and Arduino microcontroller. The design aims to make a low-cost 3D printer using commonly available parts.
Introduction to Additive manufacturing by Bharath Sreevatsav(NITW)Bharath Sreevatsava
This document provides an overview of additive manufacturing (AM) including definitions, processes, technologies, materials, applications, principles, and advantages/disadvantages. AM is defined as joining materials layer by layer to make 3D objects from digital models. Key AM processes include material extrusion, directed energy deposition, material jetting, binder jetting, sheet lamination, vat polymerization, and powder bed fusion. Common AM technologies use sintering, direct metal laser sintering/melting, stereolithography, and more. AM can use thermoplastics, metals, ceramics, and biochemical materials. Applications span aerospace, automotive, healthcare, and product development. General principles involve modeling, printing,
1) Additive manufacturing (3D printing) allows for the production of complex, lightweight parts and is increasingly being used in the automotive industry.
2) It provides benefits like faster prototyping, supply chain transformation through on-demand production, and cost savings through lightweight materials.
3) Major automakers like Ford, BMW, Volkswagen, and McLaren are investing in 3D printing and have implemented the technology for prototyping, tools and fixtures, and some production parts.
Manufacturing Processes is the title of the subject. The document outlines the teaching scheme, examination scheme, syllabus and internal assessment for the subject. The syllabus covers 6 units - casting processes, melting and molding, joining processes, conventional forming processes, advanced forming processes, and advanced manufacturing processes like rapid prototyping. Rapid prototyping involves 5 main steps - CAD modeling, CAD conversion, STL model slicing, model fabrication using techniques like stereolithography, selective laser sintering, fused deposition modeling and post-processing. It has advantages like reduced design time but also limitations such as material properties.
It is a group of technologies that build 3D objects by adding layer-upon-layer of materials where the material may be plastic, metal, concrete even in future it may be human tissues also.
By group of technologies we mean 3D Printing, Rapid Prototyping (RP), Direct Digital Manufacturing (DDM), layered manufacturing and additive fabrication here.
This document provides an overview of additive manufacturing (AM), also known as 3D printing. It defines AM as a process of joining materials layer by layer to make objects from 3D model data, as opposed to subtractive manufacturing methods. The document discusses different AM technologies including liquid-based, solid-based, powder bed fusion, and binder jetting. It also covers applications of AM in the medical and automotive industries, benefits of AM including design freedom and reduced material waste, and limitations such as part size restrictions.
This document provides an overview of 3D printing and tooling. It begins by stating the educational objectives and outcomes of the course, which are to understand the principles, methods, materials, possibilities, limitations and environmental effects of additive manufacturing technologies.
The document then covers the different units that will be taught, with the first unit providing an introduction to additive manufacturing. It discusses the history and need for additive manufacturing, provides a classification of the different technologies, and discusses how additive manufacturing is used in product development. It also introduces the different materials that can be used for additive manufacturing.
In closing, the document emphasizes that additive manufacturing enables both a design and industrial revolution across many industries such as aerospace, energy, automotive
Printing the Future: From Prototype to ProductionCognizant
Additive manufacturing (AM) such as 3-D printing heralds a new industrial revolution. We offer a framework for analyzing capabilities and implementing AM technologies to help you smoothly move from prototyping to volume production.
Manufacturing Process Simulation Based Geometrical Design for Complicated PartsLiu PeiLing
More than ever, it is critical that products are designed and manufactured right the first time. Design for Manufacturing (DFM) methodology has been recognized as one of the most effective ways to short product lifecycle time and reduce manufacturing cost. The main function of DFM in the detailed design stage is analyzing the manufacturability of the part. Various existing manufacturability evaluation methods have their limitations. In this paper, a new approach to DFM for the complicated parts is proposed. Instead of checking the manufacturability following the design, the in-process model resulting from the manufacturing process simulation is used to generate process dependent geometry surfaces at the design stage. The definition of the manufacturing process dependent geometry is given, and the methodology for creation of in-process model is presented in details.
Enhancing PLA Material Performance in FDM 3D Printing: Investigating Tensile ...IRJET Journal
This document summarizes a study that used the Taguchi method to investigate how infill, orientation, and pattern parameters affect the tensile strength and surface roughness of 3D printed PLA parts. Nine experiments were conducted using an FDM 3D printer, varying the infill angle, part orientation angle, and layer thickness. The results identified the parameter combinations that optimize tensile strength to help designers produce stronger 3D printed prototypes in a cost-effective manner using the Taguchi method.
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Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...PriyankaKilaniya
Energy efficiency has been important since the latter part of the last century. The main object of this survey is to determine the energy efficiency knowledge among consumers. Two separate districts in Bangladesh are selected to conduct the survey on households and showrooms about the energy and seller also. The survey uses the data to find some regression equations from which it is easy to predict energy efficiency knowledge. The data is analyzed and calculated based on five important criteria. The initial target was to find some factors that help predict a person's energy efficiency knowledge. From the survey, it is found that the energy efficiency awareness among the people of our country is very low. Relationships between household energy use behaviors are estimated using a unique dataset of about 40 households and 20 showrooms in Bangladesh's Chapainawabganj and Bagerhat districts. Knowledge of energy consumption and energy efficiency technology options is found to be associated with household use of energy conservation practices. Household characteristics also influence household energy use behavior. Younger household cohorts are more likely to adopt energy-efficient technologies and energy conservation practices and place primary importance on energy saving for environmental reasons. Education also influences attitudes toward energy conservation in Bangladesh. Low-education households indicate they primarily save electricity for the environment while high-education households indicate they are motivated by environmental concerns.
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Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...IJECEIAES
Medical image analysis has witnessed significant advancements with deep learning techniques. In the domain of brain tumor segmentation, the ability to
precisely delineate tumor boundaries from magnetic resonance imaging (MRI)
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the state-of-the-art Deeplabv3+ architecture with the ResNet18 backbone. The
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metrics, including an impressive global accuracy of 99.286%, a high-class accuracy of 82.191%, a mean intersection over union (IoU) of 79.900%, a weighted
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imaging, emphasizing addressing false positives and resource efficiency.
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024Sinan KOZAK
Sinan from the Delivery Hero mobile infrastructure engineering team shares a deep dive into performance acceleration with Gradle build cache optimizations. Sinan shares their journey into solving complex build-cache problems that affect Gradle builds. By understanding the challenges and solutions found in our journey, we aim to demonstrate the possibilities for faster builds. The case study reveals how overlapping outputs and cache misconfigurations led to significant increases in build times, especially as the project scaled up with numerous modules using Paparazzi tests. The journey from diagnosing to defeating cache issues offers invaluable lessons on maintaining cache integrity without sacrificing functionality.
Use PyCharm for remote debugging of WSL on a Windo cf5c162d672e4e58b4dde5d797...shadow0702a
This document serves as a comprehensive step-by-step guide on how to effectively use PyCharm for remote debugging of the Windows Subsystem for Linux (WSL) on a local Windows machine. It meticulously outlines several critical steps in the process, starting with the crucial task of enabling permissions, followed by the installation and configuration of WSL.
The guide then proceeds to explain how to set up the SSH service within the WSL environment, an integral part of the process. Alongside this, it also provides detailed instructions on how to modify the inbound rules of the Windows firewall to facilitate the process, ensuring that there are no connectivity issues that could potentially hinder the debugging process.
The document further emphasizes on the importance of checking the connection between the Windows and WSL environments, providing instructions on how to ensure that the connection is optimal and ready for remote debugging.
It also offers an in-depth guide on how to configure the WSL interpreter and files within the PyCharm environment. This is essential for ensuring that the debugging process is set up correctly and that the program can be run effectively within the WSL terminal.
Additionally, the document provides guidance on how to set up breakpoints for debugging, a fundamental aspect of the debugging process which allows the developer to stop the execution of their code at certain points and inspect their program at those stages.
Finally, the document concludes by providing a link to a reference blog. This blog offers additional information and guidance on configuring the remote Python interpreter in PyCharm, providing the reader with a well-rounded understanding of the process.
Embedded machine learning-based road conditions and driving behavior monitoringIJECEIAES
Car accident rates have increased in recent years, resulting in losses in human lives, properties, and other financial costs. An embedded machine learning-based system is developed to address this critical issue. The system can monitor road conditions, detect driving patterns, and identify aggressive driving behaviors. The system is based on neural networks trained on a comprehensive dataset of driving events, driving styles, and road conditions. The system effectively detects potential risks and helps mitigate the frequency and impact of accidents. The primary goal is to ensure the safety of drivers and vehicles. Collecting data involved gathering information on three key road events: normal street and normal drive, speed bumps, circular yellow speed bumps, and three aggressive driving actions: sudden start, sudden stop, and sudden entry. The gathered data is processed and analyzed using a machine learning system designed for limited power and memory devices. The developed system resulted in 91.9% accuracy, 93.6% precision, and 92% recall. The achieved inference time on an Arduino Nano 33 BLE Sense with a 32-bit CPU running at 64 MHz is 34 ms and requires 2.6 kB peak RAM and 139.9 kB program flash memory, making it suitable for resource-constrained embedded systems.
AI for Legal Research with applications, toolsmahaffeycheryld
AI applications in legal research include rapid document analysis, case law review, and statute interpretation. AI-powered tools can sift through vast legal databases to find relevant precedents and citations, enhancing research accuracy and speed. They assist in legal writing by drafting and proofreading documents. Predictive analytics help foresee case outcomes based on historical data, aiding in strategic decision-making. AI also automates routine tasks like contract review and due diligence, freeing up lawyers to focus on complex legal issues. These applications make legal research more efficient, cost-effective, and accessible.
Rainfall intensity duration frequency curve statistical analysis and modeling...bijceesjournal
Using data from 41 years in Patna’ India’ the study’s goal is to analyze the trends of how often it rains on a weekly, seasonal, and annual basis (1981−2020). First, utilizing the intensity-duration-frequency (IDF) curve and the relationship by statistically analyzing rainfall’ the historical rainfall data set for Patna’ India’ during a 41 year period (1981−2020), was evaluated for its quality. Changes in the hydrologic cycle as a result of increased greenhouse gas emissions are expected to induce variations in the intensity, length, and frequency of precipitation events. One strategy to lessen vulnerability is to quantify probable changes and adapt to them. Techniques such as log-normal, normal, and Gumbel are used (EV-I). Distributions were created with durations of 1, 2, 3, 6, and 24 h and return times of 2, 5, 10, 25, and 100 years. There were also mathematical correlations discovered between rainfall and recurrence interval.
Findings: Based on findings, the Gumbel approach produced the highest intensity values, whereas the other approaches produced values that were close to each other. The data indicates that 461.9 mm of rain fell during the monsoon season’s 301st week. However, it was found that the 29th week had the greatest average rainfall, 92.6 mm. With 952.6 mm on average, the monsoon season saw the highest rainfall. Calculations revealed that the yearly rainfall averaged 1171.1 mm. Using Weibull’s method, the study was subsequently expanded to examine rainfall distribution at different recurrence intervals of 2, 5, 10, and 25 years. Rainfall and recurrence interval mathematical correlations were also developed. Further regression analysis revealed that short wave irrigation, wind direction, wind speed, pressure, relative humidity, and temperature all had a substantial influence on rainfall.
Originality and value: The results of the rainfall IDF curves can provide useful information to policymakers in making appropriate decisions in managing and minimizing floods in the study area.
Null Bangalore | Pentesters Approach to AWS IAMDivyanshu
#Abstract:
- Learn more about the real-world methods for auditing AWS IAM (Identity and Access Management) as a pentester. So let us proceed with a brief discussion of IAM as well as some typical misconfigurations and their potential exploits in order to reinforce the understanding of IAM security best practices.
- Gain actionable insights into AWS IAM policies and roles, using hands on approach.
#Prerequisites:
- Basic understanding of AWS services and architecture
- Familiarity with cloud security concepts
- Experience using the AWS Management Console or AWS CLI.
- For hands on lab create account on [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
# Scenario Covered:
- Basics of IAM in AWS
- Implementing IAM Policies with Least Privilege to Manage S3 Bucket
- Objective: Create an S3 bucket with least privilege IAM policy and validate access.
- Steps:
- Create S3 bucket.
- Attach least privilege policy to IAM user.
- Validate access.
- Exploiting IAM PassRole Misconfiguration
-Allows a user to pass a specific IAM role to an AWS service (ec2), typically used for service access delegation. Then exploit PassRole Misconfiguration granting unauthorized access to sensitive resources.
- Objective: Demonstrate how a PassRole misconfiguration can grant unauthorized access.
- Steps:
- Allow user to pass IAM role to EC2.
- Exploit misconfiguration for unauthorized access.
- Access sensitive resources.
- Exploiting IAM AssumeRole Misconfiguration with Overly Permissive Role
- An overly permissive IAM role configuration can lead to privilege escalation by creating a role with administrative privileges and allow a user to assume this role.
- Objective: Show how overly permissive IAM roles can lead to privilege escalation.
- Steps:
- Create role with administrative privileges.
- Allow user to assume the role.
- Perform administrative actions.
- Differentiation between PassRole vs AssumeRole
Try at [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
1. A SEMINAR REPORT ON
ADDITIVE MANUFACTURING & 3D PRINTING PROCESS
Submitted in partial fulfilment of the requirements for the award of the degree of
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
BY
CH. ASHISH RAM 20P31A0317
Under the guidance of
Dr. CH.V.V.M.J. SATISH M.Tech, Ph.D
ASSOCIATE PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
ADITYA COLLEGE OF ENGINEERING & TECHNOLOGY
(Permanently Affiliated to JNTUK, Kakinada, Approved by AICTE, New Delhi, Accredited by
NAAC-UGC)
Recognized by UGC Under Section (2f) and 12(B) of UGC Act 1956
Aditya Nagar, ADB Road, Surampalem-533437
2020-2024
2. ADITYA COLLEGE OF ENGINEERING & TECHNOLOGY
(Permanently Affiliated to JNTUK, Kakinada, Approved by AICTE, New Delhi, Accredited by
NAAC-UGC)
Recognized by UGC Under Section (2f) and 12(B) of UGC Act 1956
Aditya Nagar, ADB Road, Surampalem-533437
Department of Mechanical Engineering
CERTIFICATE
This is to certify that the seminar entitled “ADDITIVE MANUFACTURING & 3D
PRINTING PROCESS" is a being submitted by CH.AshishRam,20P31A0317,in partial fulfilment of
the requirements for the award of Bachelorof Technology degree in Mechanical Engineering,
during the academic year 2020-2024. The results embodied in this seminar report have not been
submitted to any other institute or university for the award of any degree.
PROJECT GUIDE
Dr. CH.V.V.M.J. Satish M.Tech, Ph.D.
Associate Professor
Dept. of Mechanical Engineering
Aditya College of Engineering &Technology
HEAD OF THE DEPARTMENT
Dr. Puli Danaiah, M.Tech, Ph.D.
Professor and Head
Dept. of Mechanical Engineering
Aditya College of Engineering &Technology
3. ADDITIVE MANUFACTURING
Introduction to Additive Manufacturing:
AM is the generic term for the collective advanced manufacturing technologies that
build parts layer by layer. The layers are produced by adding material instead of removing
it as opposed to subtractive manufacturing such as machining. The material addition or
fusion is controlled by G-codes generated directly from 3D CAD models. FDM, One of the
AM technologies, builds parts layer by layer by heating a thermoplastic filament to a semi-
liquid state and extruding it through a small nozzle per 3D CAD models usually in STL
format. The filament is usually of circular cross section with specific diameters for each
FDM system. The most widely used diameters are either 1.75 mm or 3.0 mm. Due to the
nature of FDM process, many advantages arise, such as the design freedom to produce
complex shapes without the need to invest in dies and moulds, the ability to produce internal
features, which is impossible using traditional manufacturing techniques. FDM enables the
reduction of the number of assemblies by producing consolidated complex parts. More
advantage of FDM can be reaped through the supply chain by reducing the lead time and
the need for storage and transportation, especially in applications where high customization
is necessary. On the other hand, FDM technology has challenges; such as producing parts
with anisotropic mechanical properties, staircase effect at curves, coarse surface finish, the
need for supports for overhanging regions and more. To overcome these challenges, many
researchers focus on refining the quality of FDM parts. Techniques to improve the quality
of AM or FDM parts, in particular, vary between chemical treatment, machining, heat
treatment, and optimization of processing parameters.
FIG:1 PRINCIPLE OF ADDITIVE MANUFACTURING
4. Over the past years, additive manufacturing (AM) processes have evolved from just being
employed in rapid prototyping techniques to assist in manufacturing methods. The latter
aims to produce finished parts that are economically feasible, robust, with high strength,
and with long-term stability. Moreover, these processes do not require special or costly
tooling for manufacturing the parts, which allows the AM machine to handle a variety of
polymers.
Material extrusion is an additive manufacturing process preferred for building components
due to its low cost, ease of creating complex shapes, and reduced waste. This process is
also known as fused filament fabrication (FFF) or fused deposition modelling (FDM),
which is a trademark name. The FDM method starts by selectively dispensing material
through a nozzle. The polymer is then melted and forced out of the outlet by applying
pressure. The polymer, when extruded, is in a semisolid state, and it solidifies and bonds
with the already extruded material. The nozzle is capable of moving in the XY plane, while
the build platform moves along the z axis. In this way, FDM technology allows for complex
shapes and internal structures.
For many polymers, building material and support material are used during the FDM
process. Both of them are heated and extruded using different nozzles. The support material
holds the structure while printing the layers of the piece. Since this material does not adhere
to the build polymer, it can be removed by submerging the part in a bath.
Despite being a technology that provides several benefits, material extrusion is a
manufacturing process that requires some attention regarding its energy consumption.
Because such electricity is obtained from fossil fuel sources, it generates an environmental
impact. As a consequence, it is vital to optimizing the energy consumption of the FDM
process, along with the typical operation measures (productivity, quality, and structural
performance of the part).
Additive Vs Subtractive Manufacturing:
Additive manufacturing is a process that builds parts from the base up by adding successive
layers to manufacture a product. 3D printing is the technology most associated with
additive manufacturing. Subtractive manufacturing removes material to manufacture a part.
This process traditionally uses Computer Numerical Control (CNC) machining.
5. Both technologies can utilize computer-aided design (CAD) software models to produce
products. These manufacturing technologies have tremendously impacted prototypes and
production and continue to make advancements.
Additive Manufacturing vs. Subtractive Manufacturing: What are Their
Differences?
The differences between additive manufacturing and subtractive manufacturing are
significant. Additive manufacturing, often referred to as 3D printing, adds successive layers
of material to create an object. Subtractive manufacturing removes material to create an
object.
FIG:2 ADDITIVE MANUFACTURING
FIG: 3 SUBTRACTIVE MANUFACTURING
6. Additive Manufacturing:
Both technologies utilize CAD drawings to create parts; additive manufacturing melts or
fuses powder or cures liquid polymer materials to form parts based on the CAD drawings.
Additive processes are slower to manufacture, and several technologies require post-
manufacturing methods to cure, clean, or finish the product. The surface finish is not as
smooth as subtractive manufacturing, and the tolerances aren’t as precise. These processes
are ideal for lighter parts, material efficiencies, rapid prototyping, and small to medium-
batch manufacturing.
Complex geometries, including the printing of articulating joints with additive
manufacturing, are available. The geometries are more complicated, and set-up is quick and
easy, with no operator required during the printing process. The most common materials
used in additive manufacturing are plastics and metals. The equipment cost is less than
subtractive manufacturing, and various material colours are available for most 3D printing
operations.
Subtractive Manufacturing:
Subtractive manufacturing involves material removal with turning, milling, drilling,
grinding, cutting, and boring. The material is typically metals or plastics, and the end
product has a smooth finish with tight dimensional tolerances. A wide variety of materials
are available. Change-overs are longer, but automatic tool changers help reduce time-
consuming delays. The processes can be fully automated, although an attendant may
oversee two or more machines.
The equipment costs are higher and usually require additional jigs, fixtures, and tooling. It
is best suited for large production with reasonably fast manufacturing time but lengthy
changeovers. Material handling equipment helps both processes with material loading and
removal. Geometries are not as complex as additive manufacturing processes.
7. FIG: 4 ADDITVE VS SUBTRACTIVE MANUFACTURING
FUSED DEPOSITION MODELLING:
Fused deposition modelling (FDM) is one of the methods used in 3D printing. This
technique is one of the manufacturing methods under the additive manufacturing
engineering class, gaining popularity among researchers and industry to study and
develop. Additive manufacturing techniques can create various complex shapes and
structures while properly managing materials, resulting in less waste and various other
advantages over conventional manufacturing, making it increasingly popular.
Technically, the FDM technique has the same role as injection molding in the
manufacturing aspect. For example, mass customization. It means producing a series of
personalized items, so that each product can be different while maintaining low prices
due to mass production. It does not need the additional costs of making molds and tools
for customized products.
The basic concept of the FDM manufacturing process is simply melting the raw material
and forming it to build new shapes. The material is a filament placed in a roll, pulled by
a drive wheel, and then put into a temperature-controlled nozzle head and heated to
semiliquid. The nozzle precisely extrudes and guides materials in an ultrathin layer after
layer to produce layer-by-layer structural elements. This follows the contours of the layer
specified by the program, usually CAD, which has been inserted into the FDM work
system.
Since the shapes in FDM are built from layers of the thin filament, the filament thermo-
plasticity plays a vital role in this process, which determines the filament’s ability to
create bonding between layers during the printing process and then solidify at room
8. temperature after printing. The thickness of the layers, the width, and the filament
orientation are the few processing parameters that affect the mechanical properties of the
printed part. The complex requirements of FDM have made the material development
for the filament a quite challenging task.
Research on this material stigmatizes the limitations of the material for this technique.
Currently, 51% of the products produced by the additive manufacturing system are
polymer– plastic filament types. It is because these materials not only have sufficient
criteria to be used and developed but also help to make FDM processes for manufacturing
products more manageable and more optimal. The most well-known polymers used in
this technique are polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS).
Moreover, other materials such as polypropylene (PP) also began to be noticed for
development because it is one of the plastics that is commonly found in everyday life. In
Japan, filaments made of PP are being used and offer superior resistance to heat, fatigue,
chemicals, and better mechanical properties such as stiffness, hinges, and high tensile
strength with a smooth surface finish. Also, several other types of filaments are currently
being developed and introduced as commercial filaments.
Some previous studies showed that although the filament composition is the same, the test
may obtain different results. In other studies, some researchers optimized the performance
of FDM machine by changing some of the parameters and concluded that each combination
of parameters would be showing different results. These studies have shown that many
factors critically determine the results of the FDM process.
This study aims to provide a comprehensive picture of the various factors that influence the
mechanical characteristics of FDM products. The review is carried out by critical mapping
parameters and critical parameters determining FDM factors and analysing each
parameter’s main effects and their interactions in the FDM process. The review starts with
producing the filaments, the impact of different filament materials, and the critical printing
parameters of the FDM techniques. Understanding these factors will be useful to get a
combination of each influential factor, which can later be optimized to obtain printing
results with mechanical properties that can be adjusted to the target application.
9. Filament types
According to its composition, polymer filament is divided into two categories, namely, pure
polymer filament and composite filament. The pure polymer filament is entirely made from
a polymer compound without adding additive solutions. Each type of pure polymer filament
has its inherent characteristics and mechanical properties. Still, sometimes the intrinsic
properties of pure polymers cannot accommodate the need for mechanical properties for
certain products. This problem requires researchers and industries to continuously develop
polymer filaments suitable for commercial needs. One of the steps that can be taken to
improve the mechanical properties of a filament is adding additives to the filament
composition. This process finally led to the composite filament. The following is using
some pure polymer filaments that are often used in 3D printing and development processes.
PLA (Poly Lactic Acid)
PLA is one of the most innovative materials developed in various fields of application. This
type of polymer is thermoplastic and biodegradable. PLA can be developed in medical
applications because of its biocompatibility which is not metabolically harmful. This
process can be achieved by turning it into a filament and then processing it through the
FDM method. The filament can then be converted into various forms commonly used as
implants. The 3D printing scaffolding technique of FDM made a recent development of a
PLA/graphene oxide (GO) nanocomposite material with a customized structure. This study
was carried out to analyze many scaffolding parameters such as morphology, chemistry,
structural and mechanical properties, and biocompatibility to show their potential uses in
biological applications. The study concluded that the use of PLA/GO nanocomposite in 3D
printing is a platform with promising mechanical properties and cytocompatibility, which
has the potential in bone formation application.
The development of PLA-based filaments to improve their mechanical properties has been
carried out comprehensively, starting from testing pure PLA, thermoplastic elastomeric
thermoplastic (TPU) blends, and E-glass fibre reinforced composites (GF). From these
studies, it is concluded that GF as fibre reinforced is generally very beneficial because it
can increase the tensile modulus and flexural modulus. On the other hand, the addition of
TPU provides increased toughness to PLA blends.
10. ABS (Acrylonitrile Butadiene Styrene)
ABS is a general term used to describe various acrylonitrile blends and copolymers,
butadiene containing polymers, and styrene. ABS was introduced in the 1950s as a stricter
alternative to styrene–acrylonitrile (SAN) copolymers.ABS was a mixture of SAN or better
known as nitrile rubber at that time. Nitrile is rubbery, and SAN is glassy and the room
temperature makes this structure an amorphous, glassy, tough, and impact-resistant
material. ABS has complex morphology with various compositions and effects of additives,
therefore making it quite bad in some aspects. However, ABS is a prevalent material used
in the 3D printing process of the FDM method. Still, the choice of other ingredients also
has their respective weaknesses. Researchers carried out various developments to correct
the deficiencies in the mechanical properties of ABS, one of which was to develop an ABS
composite filament reinforced with GO with the addition of 2 weight% GO, made from a
solvent mixing method. This method succeeded in printing the filament ABS into a 3D
model. The tensile strength and Young’s modulus of ABS can be increased by adding GO.
PP (Poly Propylene)
PP is a homopolymer member of polyolefins and one of the most widely used low-density
and low-cost thermoplastic semi crystals. PP applications are generally used in different
industries such as the military, household appliances, cars, and construction because of their
physical and chemical properties. However, PP has low thermal, electrical, and mechanical
properties compared to other engineering plastics (PC, PA, etc.) and has a high coefficient
of friction in dry shear conditions. The mechanical properties of PP are improved by
combining with inorganic fillers in the form of nanoparticles.Friction and wear rate of PP
nanocomposites increase with the applied load and sheer speed. The coefficient of friction
is reduced to 74.7% below the shear speed. Another research tried to compare the printing
ability of PP filled with 30% glass fiber to unfilled PP in terms of mechanical properties.
The addition of glass fibers increases Young’s modulus and ultimate tensile strength of
about 40% for the same printing conditions. Similar enhancements in modules were also
observed for 3D-printed PPs filled with cellulose nanofibrils as well as studies of
optimizing PP compounds that contain spherical microspheres for FDM application by
11. maximizing matrix–filler compatibility that affects printability, properties’ pull, and
toughness. In a concluding impact test on printed composites, the optimized system
exhibited impact energies 80% higher than pure PP.
Printing process on the FDM machine
The FDM machine’s working principle is to heat the filament on the nozzle to reach a
semiliquid state and then extruding it on a plate or layer that was previously printed.
Thermo-plasticity of polymer filaments allows the filaments to fuse during printing and
then solidify at room temperature after printing. Although a simple 3D printing using the
FDM method has complex processes with various parameters that affect product quality
and material properties, each of these parameters is linked to one another, making this
combination of parameters often challenging to understand. In contrast, every product that
results from the 3D printing process has different quality requirements and material
properties. The print parameter combination on the FDM machine is determined by the type
of filament and the size of the filament used in the FDM process.
Therefore, it is crucial to examine the effect of a combination of mechanical performance
parameters. The parameters that affect the printing process are divided into two categories,
namely, the parameters of the FDM machine and the working parameters. Machine
parameters include bed temperature, nozzle temperature, and nozzle diameter. In contrast,
the working parameters include raster angle, raster width, build orientations, etc., and these
parameters are usually inputted in the slicing process using the software before the design
and work parameters are entered into the FDM machine.
APPLICATIONS OF 3D PRINTING:
The use of 3D printing has exploded since the turn of the 21st century and has changed the
traditional ways of manufacturing products. With 3D printers, machines that build complex,
intricate parts layer-by-layer, limited only by the designer's imagination and the capabilities
of the printed materials, seemingly anything can be manufactured. 3D printing, compared
to traditional manufacturing methods such as CNC machining or injection molding,
requires less skill and expertise and less upfront preparation to make parts. From advanced
aerospace components and medical implants to tools and equipment to home decor, the
applications of 3D printing are evidently endless. This article will review 10 applications
12. of 3D printing, and briefly discuss different types of 3D printing, the benefits of 3D
printing, and related topics.
1. Prosthetics
3D printing has revolutionized how prosthetics are created. As 3D printing processes and
techniques are refined, the creation of custom, tailored prosthetics becomes more
straightforward and more efficient. Prosthetics can quickly be modelled in CAD (computer
aided design) software and fabricated by 3D printing. If any errors or defects are found in
a 3Dprinted prosthetic, it can easily be modified in CAD, and reprinted. Consequently, 3D
printing of prosthetics can lead to better patient outcomes, comfort, and satisfaction.
2. Replacement Parts
Another application of 3D printing is the ability to fabricate replacement parts easily. This
can be enormously beneficial to consumers since it reduces both the need to travel to pick
up parts and the long lead times to obtain them. 3D printing enables consumers and
businesses to maximize the value of their purchases and spend more time on more
important matters.
3. Implants
The 3D printing of implants allows the construction of more specialized products for
patients. Patient outcomes are improved when parts with complex geometries can be
fabricated quickly. Items like tooth implants, heart valves, knee replacements, and
maxillofacial implants are all examples of implants that can be 3D printed. Soon, entire
organs could be 3D printed which could dramatically improve outcomes for patients
awaiting transplants. Figure 1 below shows a 3D-printed dental implant:
13. FIG: 5 USE OF 3D PRINTING IN MEDICAL IMPLANTS
4. Pharmaceuticals
3D printing can create drugs of different shapes and sizes and can be used to spatially
distribute active and inactive ingredients in the body. This enables 3D-printed drugs to have
special delivery profiles that can be tailored to patients’ specific needs. While only one
drug, Spritam, a levetiracetam produced by Aprecia Pharmaceuticals has been 3D printed,
3D printing may enable on-demand, local fabrication of additional drugs in the future.
5. Emergency Structures
Natural disasters such as hurricanes, wildfires, and tornados can leave many people
homeless for an extended time. 3D printing can help alleviate the hardships of affected
families by building houses, hospitals, and other structures much faster than the time it
takes to build these structures by traditional means.
6. Aeronautics and Space Travel
As humanity looks to expand its presence in space, 3D printing can be used for the on-
demand fabrication of tools, equipment, and entire structures in space and extraterrestrial
environments. Meanwhile on Earth, 3D printing can be used to produce advanced
14. aerospace components such as airframes, avionics housings, and more. Overall, 3D printing
can help make space travel more cost-effective and consequently aid in creating a
sustainable human presence.
7. Custom Clothing
The fashion industry is notorious for the amount of waste generated by discarded apparel.
3D printing can help alleviate some of this waste by enabling the fabrication of custom
clothing. By allowing consumers the ability to print clothing specific to their measurements
and fashion tastes on demand, consumers can obtain more of what they want with less
waste.
8. Custom-Fitted Personal Products
Many of the objects that people encounter every day are designed with the average body
type or size in mind. Items like doors, chairs, clothing, keyboards, and desks are designed
to be used by a person with an average build within a particular region. This is difficult for
many people who fall outside of these “average build” bounds and can lead to discomfort
and disability. 3D printing allows the creation of custom-fitted personal products which
improve ergonomics, comfort, and safety for everyone.
9. Educational Materials
3D printing can be used to provide students with tangible objects that can be used for
learning. Items like topographical maps or biological replicas can be 3D printed to enhance
learning. As a result, 3D printing can be used to catalyse creativity, better learning, and
foster collaboration.
10. Food
3D printing can also be used to print food. Today, stem cells are already used to make lab
grown meat and vegetables. In the future, 3D printing could be used to produce large
amounts of fruits, vegetables, and meat, which can help to feed the world while reducing
the amount of land dedicated to livestock and farming.