SlideShare a Scribd company logo
1 of 18
Download to read offline
2016 Fall ME 7210 Elasticity and Plasticity Final Project
Strip stress over half space
Northeastern University Department of Mechanical Engineering
Mutian Fan
Abstract
This project discusses the theory of analysis of stress in a uniform loaded strip stress over a half
space. Based on textbook Elasticity 3rd
edition by Martin Sadd on page 196-198, the equations to
calculate stress field in x and y direction and xy shear stress are given. A MATLAB routine is
scripted to calculate and plot the theoretical stress field over 3 straight line under the loaded
area on the half space. Then Solidworks FEA analysis is employed to test out theory. Also,
correct boundary condition and mesh size are discussed in this report.
Theory
The principal theory behind the strip stress over a half space comes from superposition of single
point load solution. (pg 196-197)
The equations are shown in figure 1 and figure 2 below.
Figure 1
Figure 2
For practical, I only calculated and plotted 3 lines of stress that are directly under the
boundaries and at the middle of loaded area. I implemented a MATLAB routine and plot the
stress vs relative distance. Please refer to appendix A for MATLAB routine.
For all these 3 lines, I calculated xx normal ,yy normal, and xy shear stress. They are shown in
the appendix.
Finite element analysis
The part is created as a 100*100 mm square with 1mm thickness plate and a loaded area of 20
mm on the top. It is as shown in the figure 9.
For FEA, the boundary conditions have to be set up properly, I used different boundary
conditions to test and compare the theory plot to determine the correct boundary conditions.
I used only fixtures on bottom and sides without roller support, roller support with only bottom
and sides support with same dimension of the half space and mesh size to ensure the accuracy
of the effect of the boundary condition.
After mesh and simulation, X,Y normal stress and xy shear stress are showed and probe function
are used to plot the stress field along the lines.
Because there are 9 plot for each condition and we have 36 plots in total, I am not able to
compare them all here. In this paragraph, I will only use one set of plot to compare and explain
which is the correct boundary condition.
Figure 3 Theory x1 stress plot
Figure 4 x1 stress with fixtures only
Figure 5 x1 stress with bottom fixture and roller slide
support
It is quite obvious that in figure 5 and 6 the general trend of the plot is not right compare to the
theoretical plot. The major difference between plot 4 and 7 is that the plot 4 has a “wiggle” at
the end of the plot. It is been pointed out in the zoomed out version in the following.
Figure 4 x1 with fixtures only zoomed out
Other plots show same pattern, hence it is safe to conclude that the correct boundary
conditions are bottom and sides fixtures and roller slides on both sides just as shown in the
following SolidWork sketch.
Figure 6 x1 stress with side fixture and roller slide
support
Figure 7 x1 stress with full boundary condition include
all fixtures and roller slide support
Line 1
Line 2
Figure 9 SolidWorks Model with full boundary conditions
Next, the distance of loaded are to the edge must be determined to be far enough so the edge
end effect won’t affect the stress field in the center. In order to do that, the loaded area in the
FEA simulation remain 20 mm while size of the part(square) grows from 100 mm to 600 mm
with 100 mm increment. Each individual case has generated 9 plots so the results can be
compared to determine the end effects from the edge.
The following plots are from 500 mm and 600 mm size parts. It is quite obvious the shape of the
plots is nearly same and it is safe to conclude that 500 mm square is big enough for this
particular topic i.e. (ratio of the loaded area and actual size of the edge has to be more than
1:25). Also, for the demonstration purpose, the 100 mm size parts are also included to show the
effect of increase the size.
X normal stress along line 1
Figure 10 X normal stress along line 1 500*500 mm part Figure11X normal stress along line 1 600*600 mm part
Line 3
Figure 12 X normal stress along line 1 100*100 mm part
Y normal stress along line 2
Figure 14 Y normal stress along line 2 600*600 mm
part
Figure 13 Y normal stress along line 1 500*500 mm
part
Figure 15 Y normal stress along line 1 100*100 mm
part
XY shear stress along line 3
Figure 17 xy shear stress along line 3 100*100 mm part
Finally mesh size is refined as small as possible for 500*500 mm part so that the FEA results plot
are close to the plots from theory. The mesh size for the region under the loaded area is refined
and global mesh size remained relatively bigger (7.4mm) to reduce the time for processing. The
mesh size started from 5mm to 0.8 mm. Due to the limitation of the computing power, finer
results took very long time and system crushes after a few attempts.
Following plots are the best result and theory plots are added to compare.
Figure 16 x normal stress along line 1 vs theory
Figure 15 xy shear stress along line 3 500*500
mm part
Figure 16 xy shear stress along line 3 600*600
mm part
Figure 17 y normal stress along line 1 vs theory
Figure 18 xy shear stress along line 1 vs theory
Conclusion and Discussion
By comparing the theory and actual FEA simulation, it can be concluded that FEA generates
reasonable plots with boundary conditions to simulate the theory of a half space as plane stress.
The boundary conditions are fixtures on bottom and sides with roller support on both plane
surfaces. The x-normal stress have the best result in very refined mesh, the plots from FEA and
theory are almost same. The y normal and xy shear stress have some edge end effect, this could
also because the mesh is not refined enough.
It is worth mentioning that the stress field of xy shear stress in line 2 is almost 0 in the theory
and FEA plots generates very small stress in the magnitude of 1-2 pa. But in the plots they seem
very drastic because of the range of the axises.
The improvements for any future progress on this topic are refined mesh and study of the edge
end effect in the FEA.
Appendix A Matlab Code
%ME 7210 final project
%equation from text book sadd 3rd edition 8.4.50
%half space uniform loading
clear
clc
p=500; %uniform loading 500
%%
t11d=linspace(0.01,84)
t11=degtorad(t11d);
t12=degtorad(90);
sx1=-p/(2*pi())*(2*(t12-t11)+(sin(2*t12)-sin(2*t11)))
sy1=-p/(2*pi())*(2*(t12-t11)-(sin(2*t12)-sin(2*t11)))
sxy1=p/(2*pi())*(cos(2*t12)-cos(2*t11))
d=tan(t11)*20
plot(d,sxy1) %manualy change for different stress
title('xy shear stress along line1')
xlabel('distance in mm')
ylabel('stress in pa')
%%
clear
clc
p=500;
t21d=linspace(0.01,84);
t22d=180-t21d;
t21=degtorad(t21d);
t22=degtorad(t22d);
d=(tan(t21)*10)/100;
sx2=-p/(2*pi())*(2*(t22-t21)+(sin(2*t22)-sin(2*t21)))
sy2=-p/(2*pi())*(2*(t22-t21)-(sin(2*t22)-sin(2*t21)))
sxy2=p/(2*pi())*(cos(2*t22)-cos(2*t21))
plot(d,sy2) %manualy change for different stress
title('y normal stress along line2')
xlabel('distance in mm')
ylabel('stress in pa')
%%
clear
clc
p=500
t32d=linspace(179,100)
t31=degtorad(90);
t32=degtorad(t32d);
d=tan(3.14159-t32)*20/100
sx3=-p/(2*pi())*(2*(t32-t31)+(sin(2*t32)-sin(2*t31)))
sy3=-p/(2*pi())*(2*(t32-t31)-(sin(2*t32)-sin(2*t31)))
sxy3=p/(2*pi())*(cos(2*t32)-cos(2*t31))
plot(d,(sxy3)) %manualy change for different stress
title('xy shear stress along line3')
xlabel('distance in mm')
ylabel('stress in pa')
Appendix B Theory plots
2016 Fall ME 7210 Elasticity and Plasticity Final Project
2016 Fall ME 7210 Elasticity and Plasticity Final Project
2016 Fall ME 7210 Elasticity and Plasticity Final Project
2016 Fall ME 7210 Elasticity and Plasticity Final Project
2016 Fall ME 7210 Elasticity and Plasticity Final Project
2016 Fall ME 7210 Elasticity and Plasticity Final Project

More Related Content

What's hot

“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...
“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...
“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...IOSR Journals
 
ME 5720 Fall 2015 - Wind Turbine Project_FINAL
ME 5720 Fall 2015 - Wind Turbine Project_FINALME 5720 Fall 2015 - Wind Turbine Project_FINAL
ME 5720 Fall 2015 - Wind Turbine Project_FINALOmar Latifi
 
case study of curve fitting
case study of curve fittingcase study of curve fitting
case study of curve fittingAdarsh Patel
 
Matlab polynimials and curve fitting
Matlab polynimials and curve fittingMatlab polynimials and curve fitting
Matlab polynimials and curve fittingAmeen San
 
MAE235_project
MAE235_projectMAE235_project
MAE235_projectYixuan Jia
 
How to deal with the annoying "Hot Spots" in finite element analysis
How to deal with the annoying "Hot Spots" in finite element analysisHow to deal with the annoying "Hot Spots" in finite element analysis
How to deal with the annoying "Hot Spots" in finite element analysisJon Svenninggaard
 
Open GL T0074 56 sm2
Open GL T0074 56 sm2Open GL T0074 56 sm2
Open GL T0074 56 sm2Roziq Bahtiar
 
Non linear curve fitting
Non linear curve fitting Non linear curve fitting
Non linear curve fitting Anumita Mondal
 
Using Generic Image Processing Operations to Detect a Calibration Grid
Using Generic Image Processing Operations to Detect a Calibration GridUsing Generic Image Processing Operations to Detect a Calibration Grid
Using Generic Image Processing Operations to Detect a Calibration GridJan Wedekind
 
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...Numerical Solution of Third Order Time-Invariant Linear Differential Equation...
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...theijes
 
1.4.4 Parallel and Perpendicular Line Equations
1.4.4 Parallel and Perpendicular Line Equations1.4.4 Parallel and Perpendicular Line Equations
1.4.4 Parallel and Perpendicular Line Equationssmiller5
 
Module10 the regression analysis
Module10 the regression analysisModule10 the regression analysis
Module10 the regression analysisREYEMMANUELILUMBA
 
A Density Control Based Adaptive Hexahedral Mesh Generation Algorithm
A Density Control Based Adaptive Hexahedral Mesh Generation AlgorithmA Density Control Based Adaptive Hexahedral Mesh Generation Algorithm
A Density Control Based Adaptive Hexahedral Mesh Generation Algorithmijeei-iaes
 
A closed form solution for stress concentration around a circular hole in a l
A closed form solution for stress concentration around a circular hole in a lA closed form solution for stress concentration around a circular hole in a l
A closed form solution for stress concentration around a circular hole in a lIAEME Publication
 

What's hot (18)

“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...
“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...
“Investigation of Structural Analysis of Composite Beam Having I- Cross Secti...
 
K012237887
K012237887K012237887
K012237887
 
Mathematical modeling
Mathematical modelingMathematical modeling
Mathematical modeling
 
ME 5720 Fall 2015 - Wind Turbine Project_FINAL
ME 5720 Fall 2015 - Wind Turbine Project_FINALME 5720 Fall 2015 - Wind Turbine Project_FINAL
ME 5720 Fall 2015 - Wind Turbine Project_FINAL
 
case study of curve fitting
case study of curve fittingcase study of curve fitting
case study of curve fitting
 
Matlab polynimials and curve fitting
Matlab polynimials and curve fittingMatlab polynimials and curve fitting
Matlab polynimials and curve fitting
 
MAE235_project
MAE235_projectMAE235_project
MAE235_project
 
How to deal with the annoying "Hot Spots" in finite element analysis
How to deal with the annoying "Hot Spots" in finite element analysisHow to deal with the annoying "Hot Spots" in finite element analysis
How to deal with the annoying "Hot Spots" in finite element analysis
 
Tirupathi
TirupathiTirupathi
Tirupathi
 
Open GL T0074 56 sm2
Open GL T0074 56 sm2Open GL T0074 56 sm2
Open GL T0074 56 sm2
 
Non linear curve fitting
Non linear curve fitting Non linear curve fitting
Non linear curve fitting
 
Using Generic Image Processing Operations to Detect a Calibration Grid
Using Generic Image Processing Operations to Detect a Calibration GridUsing Generic Image Processing Operations to Detect a Calibration Grid
Using Generic Image Processing Operations to Detect a Calibration Grid
 
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...Numerical Solution of Third Order Time-Invariant Linear Differential Equation...
Numerical Solution of Third Order Time-Invariant Linear Differential Equation...
 
1.4.4 Parallel and Perpendicular Line Equations
1.4.4 Parallel and Perpendicular Line Equations1.4.4 Parallel and Perpendicular Line Equations
1.4.4 Parallel and Perpendicular Line Equations
 
Assignment problem
Assignment problemAssignment problem
Assignment problem
 
Module10 the regression analysis
Module10 the regression analysisModule10 the regression analysis
Module10 the regression analysis
 
A Density Control Based Adaptive Hexahedral Mesh Generation Algorithm
A Density Control Based Adaptive Hexahedral Mesh Generation AlgorithmA Density Control Based Adaptive Hexahedral Mesh Generation Algorithm
A Density Control Based Adaptive Hexahedral Mesh Generation Algorithm
 
A closed form solution for stress concentration around a circular hole in a l
A closed form solution for stress concentration around a circular hole in a lA closed form solution for stress concentration around a circular hole in a l
A closed form solution for stress concentration around a circular hole in a l
 

Viewers also liked

Advanced strength and applied stress analysis by richard g. budynas
Advanced strength and applied stress analysis by richard g. budynasAdvanced strength and applied stress analysis by richard g. budynas
Advanced strength and applied stress analysis by richard g. budynasdillipiitkgp
 
Introduction to Theory of elasticity and plasticity Att 6521
Introduction to Theory of elasticity and plasticity Att 6521Introduction to Theory of elasticity and plasticity Att 6521
Introduction to Theory of elasticity and plasticity Att 6521Shekh Muhsen Uddin Ahmed
 
Solution manual for advanced mechanics of materials and applied elasticity, 5...
Solution manual for advanced mechanics of materials and applied elasticity, 5...Solution manual for advanced mechanics of materials and applied elasticity, 5...
Solution manual for advanced mechanics of materials and applied elasticity, 5...zammok
 
solution manual of mechanics of material by beer johnston
solution manual of mechanics of material by beer johnstonsolution manual of mechanics of material by beer johnston
solution manual of mechanics of material by beer johnstonZia ur rahman
 
Theory of elasticity - Timoshenko
Theory of elasticity - TimoshenkoTheory of elasticity - Timoshenko
Theory of elasticity - TimoshenkoPatricio Arrien
 
Solucionario gere y timoshenko completo
Solucionario gere y timoshenko completoSolucionario gere y timoshenko completo
Solucionario gere y timoshenko completomarielenasoruco
 

Viewers also liked (7)

Advanced strength and applied stress analysis by richard g. budynas
Advanced strength and applied stress analysis by richard g. budynasAdvanced strength and applied stress analysis by richard g. budynas
Advanced strength and applied stress analysis by richard g. budynas
 
Introduction to Theory of elasticity and plasticity Att 6521
Introduction to Theory of elasticity and plasticity Att 6521Introduction to Theory of elasticity and plasticity Att 6521
Introduction to Theory of elasticity and plasticity Att 6521
 
Solution manual 1 3
Solution manual 1 3Solution manual 1 3
Solution manual 1 3
 
Solution manual for advanced mechanics of materials and applied elasticity, 5...
Solution manual for advanced mechanics of materials and applied elasticity, 5...Solution manual for advanced mechanics of materials and applied elasticity, 5...
Solution manual for advanced mechanics of materials and applied elasticity, 5...
 
solution manual of mechanics of material by beer johnston
solution manual of mechanics of material by beer johnstonsolution manual of mechanics of material by beer johnston
solution manual of mechanics of material by beer johnston
 
Theory of elasticity - Timoshenko
Theory of elasticity - TimoshenkoTheory of elasticity - Timoshenko
Theory of elasticity - Timoshenko
 
Solucionario gere y timoshenko completo
Solucionario gere y timoshenko completoSolucionario gere y timoshenko completo
Solucionario gere y timoshenko completo
 

Similar to 2016 Fall ME 7210 Elasticity and Plasticity Final Project

FEM project # 2
FEM project # 2FEM project # 2
FEM project # 2James Li
 
Robert Tanner FEA CW2 (final)
Robert Tanner FEA CW2 (final)Robert Tanner FEA CW2 (final)
Robert Tanner FEA CW2 (final)Robert Tanner
 
Finite Element Model Establishment and Strength Analysis of Crane Boom
Finite Element Model Establishment and Strength Analysis of Crane  BoomFinite Element Model Establishment and Strength Analysis of Crane  Boom
Finite Element Model Establishment and Strength Analysis of Crane BoomSuresh Ramarao
 
Torque Arm Modeling, Simulation & Optimization using Finite Element Methods
Torque Arm Modeling, Simulation & Optimization using Finite Element MethodsTorque Arm Modeling, Simulation & Optimization using Finite Element Methods
Torque Arm Modeling, Simulation & Optimization using Finite Element MethodsRavishankar Venkatasubramanian
 
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS Workbench
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS WorkbenchLinear Dynamics and Non-Linear Finite Element Analysis using ANSYS Workbench
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS WorkbenchRavishankar Venkatasubramanian
 
2015 Fall Contact Polyhedral Mechanics
2015 Fall Contact Polyhedral Mechanics2015 Fall Contact Polyhedral Mechanics
2015 Fall Contact Polyhedral MechanicsNianshen Zhang
 
finalreportedit.docx
finalreportedit.docxfinalreportedit.docx
finalreportedit.docxChenXi Liu
 
2016 optimisation a rear wing endplate in a rotating domain
2016 optimisation a rear wing endplate in a rotating domain2016 optimisation a rear wing endplate in a rotating domain
2016 optimisation a rear wing endplate in a rotating domainHashan Mendis
 
4. static and_dynamic_analysis.full
4. static and_dynamic_analysis.full4. static and_dynamic_analysis.full
4. static and_dynamic_analysis.fullVivek Fegade
 
Stress Analysis of Chain Links in Different Operating Conditions
Stress Analysis of Chain Links in Different Operating ConditionsStress Analysis of Chain Links in Different Operating Conditions
Stress Analysis of Chain Links in Different Operating Conditionsinventionjournals
 
Slip Line Field Method
Slip Line Field MethodSlip Line Field Method
Slip Line Field MethodSantosh Verma
 
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft Design
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft DesignFEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft Design
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft DesignMehmet Bariskan
 

Similar to 2016 Fall ME 7210 Elasticity and Plasticity Final Project (20)

FEM project # 2
FEM project # 2FEM project # 2
FEM project # 2
 
FEA Analysis - Thin Plate
FEA Analysis - Thin PlateFEA Analysis - Thin Plate
FEA Analysis - Thin Plate
 
Robert Tanner FEA CW2 (final)
Robert Tanner FEA CW2 (final)Robert Tanner FEA CW2 (final)
Robert Tanner FEA CW2 (final)
 
FEA Report
FEA ReportFEA Report
FEA Report
 
Finite Element Model Establishment and Strength Analysis of Crane Boom
Finite Element Model Establishment and Strength Analysis of Crane  BoomFinite Element Model Establishment and Strength Analysis of Crane  Boom
Finite Element Model Establishment and Strength Analysis of Crane Boom
 
FEA Project-Plate Analysis
FEA Project-Plate AnalysisFEA Project-Plate Analysis
FEA Project-Plate Analysis
 
Torque Arm Modeling, Simulation & Optimization using Finite Element Methods
Torque Arm Modeling, Simulation & Optimization using Finite Element MethodsTorque Arm Modeling, Simulation & Optimization using Finite Element Methods
Torque Arm Modeling, Simulation & Optimization using Finite Element Methods
 
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS Workbench
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS WorkbenchLinear Dynamics and Non-Linear Finite Element Analysis using ANSYS Workbench
Linear Dynamics and Non-Linear Finite Element Analysis using ANSYS Workbench
 
2015 Fall Contact Polyhedral Mechanics
2015 Fall Contact Polyhedral Mechanics2015 Fall Contact Polyhedral Mechanics
2015 Fall Contact Polyhedral Mechanics
 
Exercise+2+with+answer
Exercise+2+with+answerExercise+2+with+answer
Exercise+2+with+answer
 
finalreportedit.docx
finalreportedit.docxfinalreportedit.docx
finalreportedit.docx
 
2016 optimisation a rear wing endplate in a rotating domain
2016 optimisation a rear wing endplate in a rotating domain2016 optimisation a rear wing endplate in a rotating domain
2016 optimisation a rear wing endplate in a rotating domain
 
4. static and_dynamic_analysis.full
4. static and_dynamic_analysis.full4. static and_dynamic_analysis.full
4. static and_dynamic_analysis.full
 
Stress Analysis of Chain Links in Different Operating Conditions
Stress Analysis of Chain Links in Different Operating ConditionsStress Analysis of Chain Links in Different Operating Conditions
Stress Analysis of Chain Links in Different Operating Conditions
 
Slip Line Field Method
Slip Line Field MethodSlip Line Field Method
Slip Line Field Method
 
M20100376
M20100376M20100376
M20100376
 
Cme434 project
Cme434 projectCme434 project
Cme434 project
 
Senior Project Report
Senior Project Report Senior Project Report
Senior Project Report
 
MMAE 594_Report
MMAE 594_ReportMMAE 594_Report
MMAE 594_Report
 
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft Design
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft DesignFEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft Design
FEM_Modeling_Project_Evaluation of a Steel Pulley and Shaft Design
 

2016 Fall ME 7210 Elasticity and Plasticity Final Project

  • 1. 2016 Fall ME 7210 Elasticity and Plasticity Final Project Strip stress over half space Northeastern University Department of Mechanical Engineering Mutian Fan
  • 2. Abstract This project discusses the theory of analysis of stress in a uniform loaded strip stress over a half space. Based on textbook Elasticity 3rd edition by Martin Sadd on page 196-198, the equations to calculate stress field in x and y direction and xy shear stress are given. A MATLAB routine is scripted to calculate and plot the theoretical stress field over 3 straight line under the loaded area on the half space. Then Solidworks FEA analysis is employed to test out theory. Also, correct boundary condition and mesh size are discussed in this report.
  • 3. Theory The principal theory behind the strip stress over a half space comes from superposition of single point load solution. (pg 196-197) The equations are shown in figure 1 and figure 2 below. Figure 1 Figure 2 For practical, I only calculated and plotted 3 lines of stress that are directly under the boundaries and at the middle of loaded area. I implemented a MATLAB routine and plot the stress vs relative distance. Please refer to appendix A for MATLAB routine. For all these 3 lines, I calculated xx normal ,yy normal, and xy shear stress. They are shown in the appendix.
  • 4. Finite element analysis The part is created as a 100*100 mm square with 1mm thickness plate and a loaded area of 20 mm on the top. It is as shown in the figure 9. For FEA, the boundary conditions have to be set up properly, I used different boundary conditions to test and compare the theory plot to determine the correct boundary conditions. I used only fixtures on bottom and sides without roller support, roller support with only bottom and sides support with same dimension of the half space and mesh size to ensure the accuracy of the effect of the boundary condition. After mesh and simulation, X,Y normal stress and xy shear stress are showed and probe function are used to plot the stress field along the lines. Because there are 9 plot for each condition and we have 36 plots in total, I am not able to compare them all here. In this paragraph, I will only use one set of plot to compare and explain which is the correct boundary condition. Figure 3 Theory x1 stress plot Figure 4 x1 stress with fixtures only Figure 5 x1 stress with bottom fixture and roller slide support
  • 5. It is quite obvious that in figure 5 and 6 the general trend of the plot is not right compare to the theoretical plot. The major difference between plot 4 and 7 is that the plot 4 has a “wiggle” at the end of the plot. It is been pointed out in the zoomed out version in the following. Figure 4 x1 with fixtures only zoomed out Other plots show same pattern, hence it is safe to conclude that the correct boundary conditions are bottom and sides fixtures and roller slides on both sides just as shown in the following SolidWork sketch. Figure 6 x1 stress with side fixture and roller slide support Figure 7 x1 stress with full boundary condition include all fixtures and roller slide support Line 1 Line 2
  • 6. Figure 9 SolidWorks Model with full boundary conditions Next, the distance of loaded are to the edge must be determined to be far enough so the edge end effect won’t affect the stress field in the center. In order to do that, the loaded area in the FEA simulation remain 20 mm while size of the part(square) grows from 100 mm to 600 mm with 100 mm increment. Each individual case has generated 9 plots so the results can be compared to determine the end effects from the edge. The following plots are from 500 mm and 600 mm size parts. It is quite obvious the shape of the plots is nearly same and it is safe to conclude that 500 mm square is big enough for this particular topic i.e. (ratio of the loaded area and actual size of the edge has to be more than 1:25). Also, for the demonstration purpose, the 100 mm size parts are also included to show the effect of increase the size. X normal stress along line 1 Figure 10 X normal stress along line 1 500*500 mm part Figure11X normal stress along line 1 600*600 mm part Line 3
  • 7. Figure 12 X normal stress along line 1 100*100 mm part Y normal stress along line 2 Figure 14 Y normal stress along line 2 600*600 mm part Figure 13 Y normal stress along line 1 500*500 mm part Figure 15 Y normal stress along line 1 100*100 mm part
  • 8. XY shear stress along line 3 Figure 17 xy shear stress along line 3 100*100 mm part Finally mesh size is refined as small as possible for 500*500 mm part so that the FEA results plot are close to the plots from theory. The mesh size for the region under the loaded area is refined and global mesh size remained relatively bigger (7.4mm) to reduce the time for processing. The mesh size started from 5mm to 0.8 mm. Due to the limitation of the computing power, finer results took very long time and system crushes after a few attempts. Following plots are the best result and theory plots are added to compare. Figure 16 x normal stress along line 1 vs theory Figure 15 xy shear stress along line 3 500*500 mm part Figure 16 xy shear stress along line 3 600*600 mm part
  • 9. Figure 17 y normal stress along line 1 vs theory Figure 18 xy shear stress along line 1 vs theory Conclusion and Discussion By comparing the theory and actual FEA simulation, it can be concluded that FEA generates reasonable plots with boundary conditions to simulate the theory of a half space as plane stress. The boundary conditions are fixtures on bottom and sides with roller support on both plane surfaces. The x-normal stress have the best result in very refined mesh, the plots from FEA and theory are almost same. The y normal and xy shear stress have some edge end effect, this could also because the mesh is not refined enough. It is worth mentioning that the stress field of xy shear stress in line 2 is almost 0 in the theory and FEA plots generates very small stress in the magnitude of 1-2 pa. But in the plots they seem very drastic because of the range of the axises. The improvements for any future progress on this topic are refined mesh and study of the edge end effect in the FEA.
  • 10. Appendix A Matlab Code %ME 7210 final project %equation from text book sadd 3rd edition 8.4.50 %half space uniform loading clear clc p=500; %uniform loading 500 %% t11d=linspace(0.01,84) t11=degtorad(t11d); t12=degtorad(90); sx1=-p/(2*pi())*(2*(t12-t11)+(sin(2*t12)-sin(2*t11))) sy1=-p/(2*pi())*(2*(t12-t11)-(sin(2*t12)-sin(2*t11))) sxy1=p/(2*pi())*(cos(2*t12)-cos(2*t11)) d=tan(t11)*20 plot(d,sxy1) %manualy change for different stress title('xy shear stress along line1') xlabel('distance in mm') ylabel('stress in pa') %% clear clc p=500; t21d=linspace(0.01,84); t22d=180-t21d; t21=degtorad(t21d); t22=degtorad(t22d); d=(tan(t21)*10)/100; sx2=-p/(2*pi())*(2*(t22-t21)+(sin(2*t22)-sin(2*t21)))
  • 11. sy2=-p/(2*pi())*(2*(t22-t21)-(sin(2*t22)-sin(2*t21))) sxy2=p/(2*pi())*(cos(2*t22)-cos(2*t21)) plot(d,sy2) %manualy change for different stress title('y normal stress along line2') xlabel('distance in mm') ylabel('stress in pa') %% clear clc p=500 t32d=linspace(179,100) t31=degtorad(90); t32=degtorad(t32d); d=tan(3.14159-t32)*20/100 sx3=-p/(2*pi())*(2*(t32-t31)+(sin(2*t32)-sin(2*t31))) sy3=-p/(2*pi())*(2*(t32-t31)-(sin(2*t32)-sin(2*t31))) sxy3=p/(2*pi())*(cos(2*t32)-cos(2*t31)) plot(d,(sxy3)) %manualy change for different stress title('xy shear stress along line3') xlabel('distance in mm') ylabel('stress in pa')