The document describes AMADA's DV-1 optical profile grinder. It provides details on the machine's fully automated part qualification, inspection, and correction capabilities. This allows for unattended operation and improved productivity over traditional grinders. The document also includes specifications for the machine's control system, axes, wheel spindle, and optional multi-axis robot and stocker.
Rugosidad y contorno en un mismo equipo.
Equipo automatico para aplicaciones en laboratorio o piso de producción.
Mayor información: carlos.ramirez@hommel-etamic.com
Modern precision manufacturing demands extreme dimensional accuracy and surface finish.Such performance is very difficult to achieve manually, if not impossible, even with expert operators. In cases where it is possible, it takes much higher time due to the need for frequent dimensional measurement to prevent overcutting. It is thus obvious that automated motion control would replace manual “handwheel” control in modern manufacturing. Development of computer numerically controlled (CNC) machines has also made possible the automation of the machining processes with flexibility to handle production of small to medium batch of parts. In the 1940s when the U.S. Air Force perceived the need to manufacture complex parts for highspeed aircraft. This led to the development of computer-based automatic machine tool controls also known as the Numerical Control (NC) systems. Commercial production of NC machine tools started around the fifties and sixties around the world. Note that at this time the microprocessor has not yet been invented. Initially, the CNC technology was applied on lathes, milling machines, etc. which could perform a single type of metal cutting operation. Later, attempt was made to handle a variety of workpieces that may require several different types machining operations and to finish them in a single set-up. Thus CNC machining Centres capable of performing multiple operations were developed. To start with, CNC machining centres were developed for machining prismatic components combining operations like milling, drilling, boring and tapping. Gradually machines for manufacturing cylindrical components, called turning centers were developed.
Automatically controlling a machine tool based on a set of pre-programmed machining and movement instructions is known as numerical control, or NC.In a typical NC system the motion and machining instructions and the related numerical data, together called a part program, used to be written on a punched tape. The part program is arranged in the form of blocks of information, each related to a particular operation in a sequence
of operations needed for producing a mechanical component. The punched tape used to be read one block at a time. Each block contained, in a particular syntax, information needed for processing a particular machining instruction such as, the segment length, its cutting speed, feed, etc. These pieces of information were related to the final dimensions of the workpiece (length, width, and radii of circles) and the contour forms (linear, circular, or other) as per the drawing. Based on these dimensions, motion commands were given separately for each axis of motion. Other instructions and related machining parameters, such as cutting speed, feed rate, as well as auxiliary functions related to coolant flow, spindle speed, part clamping, are also provided in part programs depending on manufacturing specifications such as tolerance and surface finish. Punched tapes are mostly obsolete.
Find the table moving 4 axis CNC routers for 3d, interior and exterior work. Visit Omni CNC website and know more about the features of 4 axis CNC routers. Visit @ http://www.omni-cnc.com/product/4-axis-cnc-router/
Rugosidad y contorno en un mismo equipo.
Equipo automatico para aplicaciones en laboratorio o piso de producción.
Mayor información: carlos.ramirez@hommel-etamic.com
Modern precision manufacturing demands extreme dimensional accuracy and surface finish.Such performance is very difficult to achieve manually, if not impossible, even with expert operators. In cases where it is possible, it takes much higher time due to the need for frequent dimensional measurement to prevent overcutting. It is thus obvious that automated motion control would replace manual “handwheel” control in modern manufacturing. Development of computer numerically controlled (CNC) machines has also made possible the automation of the machining processes with flexibility to handle production of small to medium batch of parts. In the 1940s when the U.S. Air Force perceived the need to manufacture complex parts for highspeed aircraft. This led to the development of computer-based automatic machine tool controls also known as the Numerical Control (NC) systems. Commercial production of NC machine tools started around the fifties and sixties around the world. Note that at this time the microprocessor has not yet been invented. Initially, the CNC technology was applied on lathes, milling machines, etc. which could perform a single type of metal cutting operation. Later, attempt was made to handle a variety of workpieces that may require several different types machining operations and to finish them in a single set-up. Thus CNC machining Centres capable of performing multiple operations were developed. To start with, CNC machining centres were developed for machining prismatic components combining operations like milling, drilling, boring and tapping. Gradually machines for manufacturing cylindrical components, called turning centers were developed.
Automatically controlling a machine tool based on a set of pre-programmed machining and movement instructions is known as numerical control, or NC.In a typical NC system the motion and machining instructions and the related numerical data, together called a part program, used to be written on a punched tape. The part program is arranged in the form of blocks of information, each related to a particular operation in a sequence
of operations needed for producing a mechanical component. The punched tape used to be read one block at a time. Each block contained, in a particular syntax, information needed for processing a particular machining instruction such as, the segment length, its cutting speed, feed, etc. These pieces of information were related to the final dimensions of the workpiece (length, width, and radii of circles) and the contour forms (linear, circular, or other) as per the drawing. Based on these dimensions, motion commands were given separately for each axis of motion. Other instructions and related machining parameters, such as cutting speed, feed rate, as well as auxiliary functions related to coolant flow, spindle speed, part clamping, are also provided in part programs depending on manufacturing specifications such as tolerance and surface finish. Punched tapes are mostly obsolete.
Find the table moving 4 axis CNC routers for 3d, interior and exterior work. Visit Omni CNC website and know more about the features of 4 axis CNC routers. Visit @ http://www.omni-cnc.com/product/4-axis-cnc-router/
Manufacturer, Exporter and Supplier of the world class CNC Engraver, Water Jet Cutter, Wood Art Work Product, Metal Die Work Product, Acrylic Art Work Product, MDF Art Work Product, Art Work Product, Metal Die, Acrylic Name Plate, etc.
http://www.cnc.info.pl//files/fanuc_ot_cnc_program_manual_gcodetraining_588.pdf
Found this programming training manual at the link above, fairly decent, worth a look.
Contents:
1. History
2. Introduction to CNC Milling
3. Elements of CNC Machine
4. How CNC Works
5. CNC Programming
6. Advantages and Disadvantages of CNC
7. Applications of CNC
This is the ppt of CNC turning with Fanuc system.It helps you to encourage your CNC programming skills,also in this ppt some theory of CNC turning are available which helps you to do the programming in the proper way.Here some points are given below to do the programming in the fanuc control CNC.
1 . How to make the turning job?
2. How to make the programming of fillet and chamfer in the different ways.
3. How to use the TNRC codes G41 and G42.
4. How to use the different tools in the different-different operations.
The all above points are very important and these points are available in this ppt.
Manufacturer, Exporter and Supplier of the world class CNC Engraver, Water Jet Cutter, Wood Art Work Product, Metal Die Work Product, Acrylic Art Work Product, MDF Art Work Product, Art Work Product, Metal Die, Acrylic Name Plate, etc.
http://www.cnc.info.pl//files/fanuc_ot_cnc_program_manual_gcodetraining_588.pdf
Found this programming training manual at the link above, fairly decent, worth a look.
Contents:
1. History
2. Introduction to CNC Milling
3. Elements of CNC Machine
4. How CNC Works
5. CNC Programming
6. Advantages and Disadvantages of CNC
7. Applications of CNC
This is the ppt of CNC turning with Fanuc system.It helps you to encourage your CNC programming skills,also in this ppt some theory of CNC turning are available which helps you to do the programming in the proper way.Here some points are given below to do the programming in the fanuc control CNC.
1 . How to make the turning job?
2. How to make the programming of fillet and chamfer in the different ways.
3. How to use the TNRC codes G41 and G42.
4. How to use the different tools in the different-different operations.
The all above points are very important and these points are available in this ppt.
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3. DV1 continued..
1 2
From Optical to Graphical.
AMADA brings the next generation in profile gri ndi ng.
Part qualific
a
t ion is ful ly aut oma t ed due to aut oma t ic ima ge me asur ement with a CCD camera. Part tolerance can be
automatically measured and compensated. The issue of projector based, eye ball inspection variability is eliminated. Ultra fin
e
workpiece can be automatically and repeatably inspected with great effici ency .
With optional articulating robot & stocker, automatic wheel change and workpiece loading, optimal unattended through put is
provided.
This innovation has enabled unmatched productivity in profile gr indi ng. Not sur pr isi ngl y, it has received the award of The Most
Innovative Machine in the grinder division at the prestigious European exhibition Germany AMB2008.
If you use two machines for one worker, our optical profile gr inder GL S- 5P/ 5T r equires manual form measurement and program
correction causing machine idle time. In contrast, DV-1 can perform this task automatically, resulting in shorter lead times. This
achieves improved productivity.
Ultra precision metal press punch
Operation 3
Programmed
correction
GLS-5P/5T
DV-1
Idle tim e occurs
S horten ed lead tim e!
*Varies according to
level of proficiency.
Firs t
m achin e
Operation 1
Grinding
Automatic
S econ d
m achin e
Operation 1
Grinding
Automatic
Operation 2
Form
inspection
Manual
Operation 3
Programmed
correction
Operation 2
Form
inspection
Manual
Operation 4
Re-grinding
Automatic
Operation 4
Re-grinding
Automatic
Firs t
m achin e
Operation 3
Programmed
correction
Operation 2
Form
inspection
Operation 4
Re-grinding
Operation 1
Grinding
Automatic
Operation 3
Programmed
correction
Operation 2
Form
inspection
Operation 4
Re-grinding
Operation 1
Grinding
Automatic
S econ d
m achin e
Compact,chartless,andfullyautomatic,3rdgenerationprofile grinder
Multi-Processing Capability
Comparing Optical Grinding to Graphical Grinding
DV-1 (5 axis control specifica t ions)
7. DV1 continued…
9 10
Machine Specific
a
t ion NC control Specifica t ion
Floor layout DV-1 stand alone specific
a
t ion
Software
DV-1 software (application for PC)
Conversational
microsoftware, etc.
Standard
functions
Image teaching playback
Wheel data recording
function
Chartless measurement
Fixture recording
function
Processing simulation display
Simple S command
(7-speed)
Work piece standard
measurement
Warm up setting
Processing actual
performance display
Wheel position measurement
(wheel transcription form
measurement)
Automatic work piece form
measurement/correction
processing software
Optional
functions
Rough grinding cycle Taper interpolation
R-forming dress software
Simple circuler
interpolation
Outside auto programing
software ASSIST DV*4
Repeat cycle
Run hour display
function
*4 Not compatible with WAPS WIN.
Specific
a
t ions
Item Unit 5 axis control specif cation 7 axis control specif cation
Projector
Screen size mm 12 inch LCD (CCD view range 0.5 x 0.4)
Magnific
a
t ion Optical magnific
a
t ion x10/ Mo ni tor ma gni fica
t
i on x350
Lighting W Tapering lighting 150
Table
Working surface mm ø115 (Round table)
Distance from the table top to focus point mm 200
Maximum loading weight kg 20 (Work piece+ Fixture+ Chuck)
Linear axis
Travel
Traverse feed (X axis) mm 300
Cross feed (Y axis) mm 250
Vertical feed (Z axis) mm 80
Feedrate
Rapid traverse (G00) mm/min XY: 2000, Z: 500
Linear Interpolation
(G01)
mm/min XY: 0.1 – 1000, Z: 500
Jog feed mm/min XY: 2000, Z: 500
Minimun input increment mm 0.0001
Position
detection/
Scale resolution
XY axes µm Full-closed/0.05
Z axis Semi-closed
Rotary axis B
Travel deg 360
Feedrate
Rapid traverse (G00) deg/min 1000
Linear Interpolation
(G01)
deg/min 0.1 – 1000
Jog feed deg/min 1000
Minimun input increment deg 0.0001
Position detection/Scale resolution deg Full-closed/±5
Wheel
spindle
Whreel size (outer diameter x width x hole diameter) mm ø65 – 100 x 4 – 6 x ø22.23 ø120 – 180 x 3 – 10 x ø31.75
Spindle Nose mm ø25.4 1/4 Taper
Spindle speed min-1
2000 – 20000 (TC-20) 600 – 6000 (TS-6)
Wheel
head
Reciprocating
axis
Recprocating slide stroke (W axis) mm 0 – 80*1
Drive system Crank Ball screw
Reciprocation speed min-1
30 – 400 (In case of 10st)*2
30 – 200 (In case of 15st)*2
Jog feed mm/min 2000
Minimun input increment mm 0.0001
Position detection Semi-closed
Relief angle
Travel
Radial relief angle
(V axis)
deg -1 – 2 (Manual operation) -1 – 15 (NC control)
Axial relief angle
(A axis)
deg ±3 (Manual operation) ±8 (NC control)
Rapid traverse (G00) deg/min 72
Jog feed deg/min 72
Minimun input increment deg 0.0001
Position detection Semi-closed
Motor
Wheel spindle kW-P 1.5-4 (TC-20) 1.5-4 (TS-6)
X/Y axes kW 0.75
Z axes kW 0.5
B axis kW 0.05
Reciprocating axis (W axis) kW 1.8 1.0
A axis kW 0.05
V axis kW 0.05
Automatic lubrication W 4
Power capacity kVA 13
Machine size (width x depth x height) mm 1630 x 2370 x 1717
Machine weight kg 4000
*1 Length that can be processed will vary depending on the setting of relief angle.
*2 There is limitation depending on the reciprocation stroke.
Profil
e
gr inder s lineup
DV-1 GLS-5P GLS-5T
Graphical profile gr inder Optical profile gr inder s
Floor layput/Robot Stocker Specific
a
t ion
R830
7001000
FL
1717
1630
1230
1805565700
Front viewTop view Side view
(Units: mm)
Multi-axis robot stocker specific
a
t ion
Control unit model FANUC Series 180i-MB
Number
of control
axis
5 aixs control specifica t ion
Table X, Y, Table vertical Z, reciprocation W
Work piece rotay B
7 axis control specifica t ion
Table X, Y, Table vertical Z, reciprocation W
Work piece rotary B, radial relief V, axial relief A
Standard
functions
12' color LCD (touch panel) Manual reference return
PC NC (O/S Windows XP) Memory-type pitch error compensation
CNC screen display function Feedrate override 0 to 200%
Wheel spindle infin
i
tel y var iabl e- speed
drive (inverter control)
Tape memory 40m (16kB)
Simple S command (7-speed) Registerable programs 63
Reciprocation 20-speed (servo control) Total tool offset pairs 32
Circuit breaker (30mA) Tool length compensation
Auto power off Rapid speed override
AC100V outlet (2P-1 outlet) Warm up timer (daily timer)
3 manual handles
(5-spindle control specifica t ion:
Common to X axis, Y axis, Z/B axis)
(7-spindle control specifica t ion:
X axis, Y axis, Z/W/B/A/V axis)
Memory card I/O
Handle magnific
a
t ion rat io Of f, x1, x10, x100 Table setup function
Optional
functions
Additional memory
(80, 160, 320, 640, 1280m)
Run hour and parts count display
Additional registerable programs
(125, 200, 400)
Cycle time stamp function
Additional tool offset pairs (64, 99, 200, 400) Automatic corner override
Weekly timer
I/O interface
LAN connection (additional Ethernet
function/connector for the PC part) *3
*3 Device for LAN connection is added. The network connection for the PC part should be set by customer.
Item Unit Specific
a
t ion Note
Robot
Robot Manufacturer: FANUC
Number of controled axis axis 6
Maximum travel mm 892
Maximum delivery weight kg 5 including robot hand
Machine weight kg 29
Stocker
Maximum number of stocked pallets pcs 12 4 pallet x 3
Maximum number of stocked wheel fla
n
ge pcs 4 4 tools x 1
Maximum work piece size mm ø115 x 90 from pallet top surface Pallet diameter ø80 is available
Maximum wheel size mm ø75 – 85 x 4 to 6