Seminar   SAP Life sciences Chandra Shekar CV ,  Soltius Singapore Pte Ltd   Competence Manager – Life sciences ______________________ Presented to  : Korean Pharmaceutical Industry Participants Presented by :
Pharmaceutical Industry Global and Korea An Overview
Global Pharmaceutical Industry (Source : BCC, Inc. "World Pharmaceutical Markets" 2004) Annual  Average Growth of 10% Estimated US $ 900 Billion in 2010
Korean Pharmaceutical Industry (Source : KPMA  *** Excludes API/Intermediates)
Korean Pharmaceutical Companies (Source : KPMA,  2006)
Korean Pharmaceutical Companies (Source : KDRA,  2006) SAP Best Practices implementation with  Pharmaexpress** (** Pharmaexpress renamed Pharmavision in 2005) USFDA inspection in 2004-2005 accepted the Computer systems validation
Regulations in Pharmaceutical Industry An Overview
USFDA MCA MHRA MCC TGA cGMP and Regulatory Compliance handling & Validation International Regulatory agencies UNITED STATES FOOD AND DRUG ADMINISTRATION MEDICINES CONTROL AGENCY MEDICAL CONTROL COUNCIL TECHNICAL GUIDANCE AGENCY WORLD HEALTH ORGANIZATION Software compliance requirements for the above are the key features of SAP Best practices and Pharmavision Korea GMP
GMP – Good Manufacturing Practices GMP  outlines the regulations and guidelines within a specific country for medical products manufactured in that country or imported from other countries USFDA 21 CFR – United States Food and Drugs Administration  21 Code of Federal Regulations 21CFR, part 11 FDA's Standards for the use of electronic records and signatures as an equivalent and/or substitute for paper records and handwritten signatures executed on paper 21CFR, part 210 FDA's Current Good Manufacturing Practices in Manufacturing, Processing,  Packing, or Holding of Drugs; general 21 CFR, part 211 FDA's Current Good Manufacturing Practice for Finished Pharmaceuticals Regulations in the Pharmaceutical Industry
Examples of E-records Batch Records ( Manufacturing records) Compliance Records ( Validation IQ / OQ / PQ Protocols) Laboratory data ( Routine inspection, Stability sample management) Manufacturing data (Master formulation record, Master Packaging record) Training records ( cGMP 21 CFR Part 210, 211 and Part 11) Calibration tracking records ( Laboratory equipments ) Audit trails ( Deviations listing, Resource logs) A set of rules formulated by USFDA governing access, storage, retrieval, control and security of Electronic records What is USFDA 21 CFR Part 11 ? The basis by which Electronic records and signatures may be used as  equivalents to paper records and traditional handwritten signatures A set of rules governing security, control and use of electronic signatures
SAP Best Practices for Pharmaceuticals
What is “SAP Best Practices“ Product description Deliverables Concept of Use SAP Best Practices: Installation “ Quick” Installation SAP Best Practices Tools Building Block Principle Building Block Approach Building Blocks Overview List Preconfigured Business Scenarios Benefits of SAP Best Practices cGMP compliance in the GMP relevant functional modules SAP Best Practices
SAP Best Practices Standard/Add-on System With SAP  Best Practices Standard/Add-on-System Traditional project SAP Best Practices  Adjustments within project Time and effort savings   Working prototype Get a living and fully documented prototype within days that you  can rapidly turn into a productive solution Enable fast and easy implementa- tion of mySAP Business Suite Adjustments within project Identification and anticipation of  reusable  business processes  and project activities Demonstration of a solution that is easy to: identify with implement adapt to specific requirements
SAP Best Practices Deliverables Structure Definition and documentation of integrated business processes Preconfigured configuration settings and installation automation …  for all scenarios Preconfiguration  settings Master data Configuration Documentation Installation Assistant Preconfiguration Documentation BP Scenario overview BP Business process procedures Installation instruction Step-by-step guide to be used together with the Installation Assistant Best Practices Configuration Guide
Batch Management  Batch Information Cockpit  Active Ingredient Processing  Integration of Warehouse Management  Procurement of stock material  Regulated Manufacturing Subcontracting Integration of Weighing system  Electronic Batch Recording  Process Manufacturing Cockpit  Expiry Date Calculation QM in Procurement  Samples and advertising materials Some GMP relevant functions SAP GMP Relevant modules for 21 CFR Part 210 Compliance Production Planning (PP Module) Process execution (PI Module) Materials Management (MM Module)
Return and Complaints Processing Batch Recall  QM in Manufacturing  QM in Sales  QM Basics  PP-PI Basics  Some GMP relevant functions – contd… SAP GMP Relevant modules for 21 CFR Part 211 Compliance Sales and Distribution module (SD Module) SAP GMP Relevant modules for 21 CFR Part 210 and 211 Quality management (QM Module) Warehouse management (WM Module) Cross-Company Delivery  Integration of DMS  Engineering Change  Management  Stability Study in QM  Part 11 Tool Configuration Other SAP GMP Relevant modules for 21 CFR Part 210 Compliance Plant Maintenance (Instrument calibrations and Equipment history) Project Systems (R&D Projects) APO (Batch recall network)
Invoice SAP Integration model for Pharmaceutical industry Material Availability Check cGMP and USFDA Compliance Asset Management Quality Management Quality Management Sales & Distribution Production Planning in  Process Ind. Materials Management Finance & Controlling Customer Sales Order Shipment Accounts Receivable Credit Management Transfer of Requirements Goods Issue to Sales Goods Receipt Invoice Receipt Purchase Order Accounts Payable Accounting Document Production &  Operation Cost Goods issue to Process Order Process Order Receipt Sales Forecast / Plan Vendor Material Requirements
Pharmavision
SAP Best Practices + Add-ons SOLTIUS  Pharma  Expertise “ Pharmavision” Pharmaceutical Industry specific  Add-ons Pre-configured Features Enhanced Features Custom Features Validation Support Features What is Pharmavision ?
Enhanced and Custom features Enhanced Change Management Enhanced Quality control Manufacture at risk Ship on hold Quality status label management Custom inventory movements Batch re-work process Manufacturers part control Pipe line material Inspection Custom reports Custom PI sheets (Electronic Batch records - 21 CFR Part 11) Features - Pharmavision ? Audit Trails Batch classification
Pharmavision comes with support for… 21 CFR PART 11 VALIDATION – USFDA GUIDELINES Validation Master Plan Audit Reports template Sample IQ/PQ/OQ Protocols System Maintenance Documentation Continuous validation plan 21 CFR part II validation protocol for Digital signatures Rigorous Change Control And Problem Reporting User Acceptance/Integration Testing Protocol User related application SOPs templates Functional Requirement Spec’s (FRS) COMPUTERIZED SYTEMS VALIDATION – GAMP4 GUIDELINES
A provider of specialty pharmaceutical products  based in Minneapolis, Minnesota  Pharmavision has been customized to Paddock's needs and addresses the company's core business process and key manufacturing areas; Procurement and Sales and Distribution Inventory Management and Warehouse  Management Process Manufacturing and Quality Management Finance, Profitability Analysis and Reporting ASP plus Hosting is powered by AT&T's Ecosystem  Success story – Paddock Laboratories Inc.
A provider of specialty respiratory, cough/cold, pediatric and central nervous system products and maintains a manufacturing facility in Decatur,   USA Pharmavision has been implemented to the company's  core business process and key manufacturing areas, the company went live in Dec 2002: Med Pointe's financials, order management, procurement, inventory management, batch management and lot trace ability, process manufacturing, quality management, distribution, DEA reporting, custom interfaces and charge back processes   Effectively employed the solution in only six months Success story – MedPointe Inc.
A provider of specialty respiratory, cough/cold, pediatric and central nervous system products and anti cancer drugs maintains a manufacturing facility in Indonesia Pharmavision has been implemented to the company's  core business process and key manufacturing areas, the company went live in July 2002: Combiphar’s financials, order management, procurement, inventory management, batch management and lot trace ability, quality management, distribution, custom Warehouse management solutions and localized Legal requirements were customized in the Pharmavision  Effectively employed the solution in only six months Success story – PT. Combiphar
LG Life Sciences (LGLS) is a leading pharmaceutical    Company based in Seoul, Korea   Pharmaceuticals Division, Agrochemicals Division, animal health Division   Antibiotic Factive developed by LG Life Sciences has obtained the formal approval from the U.S. Federal Drug Administration, becoming the first Korean new medicine to be endorsed by the prestigious American agency Confronted with ongoing regulatory constraints imposed upon by the FDA. The most significant issue is upon others 21CFR Part 11  Decision was made on SAP Best practices with Pharmavision and Computer systems validation and Part 11 validation in 2003 Project was successfully completed in Jan 2004 USFDA inspection in Jun 2004 accepted the validation of the computer systems   Success story – LG Life sciences, Korea
DKSH is a leading Pharmaceutical and Healthcare distributor   globally Sole distributor for multinationals like GSK, Roche and Novartis   Decided on a centralized SAP system based in Malaysia   SAP successfully implemented in China, Vietnam, Indonesia, Thailand and Philippines cGMP compliance with 21CFR Part 210  Validation of computerized systems based on GAMP4 guidelines China rollout in 2005 Vietnam and Thailand in 2006 Philippines in 2007 Success story – Diethelm Keller Sieber Hegner Grp
Sterling Diagnostics Wella Products PT. Anugerah Pharmindo Lestari Qualigen Life Sciences SKW Bio systems PT. Combiphar  Siemens Medical Systems EnMed Dade Behring Bristol Myers Squibb Wyeth Labs Johnson & Johnson Eli Lily Glaxo Smith Klein Paddock Labs Warner Lambert Purdue Pharmaceuticals Med Pointe Other Engagements in Life Sciences Industry Pharma Formulations, Diagnostics, Bio Tech, Clinical Trials
21 CFR Part 11 in SAP Sample
Integration with Document management system for on-line S.O.P’s Digital signatures for Resource check Electronic Batch Record
Electronic SOP in Batch Records
Notes for Resource status with digital signatures  Electronic Signatures
Deviation rules, check and approval procedures
Custom reports in Production planning and Inventory Mgmt.  Custom Reports
Custom movements for consumption in Batch reworks Batch Re-work Audit trail report
Audit Trails in SAP Demo
More Information: Contact [email_address]   Questions?

SAP in Pharmaceutical Industry

  • 1.
    Seminar SAP Life sciences Chandra Shekar CV , Soltius Singapore Pte Ltd Competence Manager – Life sciences ______________________ Presented to : Korean Pharmaceutical Industry Participants Presented by :
  • 2.
    Pharmaceutical Industry Globaland Korea An Overview
  • 3.
    Global Pharmaceutical Industry(Source : BCC, Inc. "World Pharmaceutical Markets" 2004) Annual Average Growth of 10% Estimated US $ 900 Billion in 2010
  • 4.
    Korean Pharmaceutical Industry(Source : KPMA *** Excludes API/Intermediates)
  • 5.
    Korean Pharmaceutical Companies(Source : KPMA, 2006)
  • 6.
    Korean Pharmaceutical Companies(Source : KDRA, 2006) SAP Best Practices implementation with Pharmaexpress** (** Pharmaexpress renamed Pharmavision in 2005) USFDA inspection in 2004-2005 accepted the Computer systems validation
  • 7.
    Regulations in PharmaceuticalIndustry An Overview
  • 8.
    USFDA MCA MHRAMCC TGA cGMP and Regulatory Compliance handling & Validation International Regulatory agencies UNITED STATES FOOD AND DRUG ADMINISTRATION MEDICINES CONTROL AGENCY MEDICAL CONTROL COUNCIL TECHNICAL GUIDANCE AGENCY WORLD HEALTH ORGANIZATION Software compliance requirements for the above are the key features of SAP Best practices and Pharmavision Korea GMP
  • 9.
    GMP – GoodManufacturing Practices GMP outlines the regulations and guidelines within a specific country for medical products manufactured in that country or imported from other countries USFDA 21 CFR – United States Food and Drugs Administration 21 Code of Federal Regulations 21CFR, part 11 FDA's Standards for the use of electronic records and signatures as an equivalent and/or substitute for paper records and handwritten signatures executed on paper 21CFR, part 210 FDA's Current Good Manufacturing Practices in Manufacturing, Processing, Packing, or Holding of Drugs; general 21 CFR, part 211 FDA's Current Good Manufacturing Practice for Finished Pharmaceuticals Regulations in the Pharmaceutical Industry
  • 10.
    Examples of E-recordsBatch Records ( Manufacturing records) Compliance Records ( Validation IQ / OQ / PQ Protocols) Laboratory data ( Routine inspection, Stability sample management) Manufacturing data (Master formulation record, Master Packaging record) Training records ( cGMP 21 CFR Part 210, 211 and Part 11) Calibration tracking records ( Laboratory equipments ) Audit trails ( Deviations listing, Resource logs) A set of rules formulated by USFDA governing access, storage, retrieval, control and security of Electronic records What is USFDA 21 CFR Part 11 ? The basis by which Electronic records and signatures may be used as equivalents to paper records and traditional handwritten signatures A set of rules governing security, control and use of electronic signatures
  • 11.
    SAP Best Practicesfor Pharmaceuticals
  • 12.
    What is “SAPBest Practices“ Product description Deliverables Concept of Use SAP Best Practices: Installation “ Quick” Installation SAP Best Practices Tools Building Block Principle Building Block Approach Building Blocks Overview List Preconfigured Business Scenarios Benefits of SAP Best Practices cGMP compliance in the GMP relevant functional modules SAP Best Practices
  • 13.
    SAP Best PracticesStandard/Add-on System With SAP Best Practices Standard/Add-on-System Traditional project SAP Best Practices Adjustments within project Time and effort savings Working prototype Get a living and fully documented prototype within days that you can rapidly turn into a productive solution Enable fast and easy implementa- tion of mySAP Business Suite Adjustments within project Identification and anticipation of reusable business processes and project activities Demonstration of a solution that is easy to: identify with implement adapt to specific requirements
  • 14.
    SAP Best PracticesDeliverables Structure Definition and documentation of integrated business processes Preconfigured configuration settings and installation automation … for all scenarios Preconfiguration settings Master data Configuration Documentation Installation Assistant Preconfiguration Documentation BP Scenario overview BP Business process procedures Installation instruction Step-by-step guide to be used together with the Installation Assistant Best Practices Configuration Guide
  • 15.
    Batch Management Batch Information Cockpit Active Ingredient Processing Integration of Warehouse Management Procurement of stock material Regulated Manufacturing Subcontracting Integration of Weighing system Electronic Batch Recording Process Manufacturing Cockpit Expiry Date Calculation QM in Procurement Samples and advertising materials Some GMP relevant functions SAP GMP Relevant modules for 21 CFR Part 210 Compliance Production Planning (PP Module) Process execution (PI Module) Materials Management (MM Module)
  • 16.
    Return and ComplaintsProcessing Batch Recall QM in Manufacturing QM in Sales QM Basics PP-PI Basics Some GMP relevant functions – contd… SAP GMP Relevant modules for 21 CFR Part 211 Compliance Sales and Distribution module (SD Module) SAP GMP Relevant modules for 21 CFR Part 210 and 211 Quality management (QM Module) Warehouse management (WM Module) Cross-Company Delivery Integration of DMS Engineering Change Management Stability Study in QM Part 11 Tool Configuration Other SAP GMP Relevant modules for 21 CFR Part 210 Compliance Plant Maintenance (Instrument calibrations and Equipment history) Project Systems (R&D Projects) APO (Batch recall network)
  • 17.
    Invoice SAP Integrationmodel for Pharmaceutical industry Material Availability Check cGMP and USFDA Compliance Asset Management Quality Management Quality Management Sales & Distribution Production Planning in Process Ind. Materials Management Finance & Controlling Customer Sales Order Shipment Accounts Receivable Credit Management Transfer of Requirements Goods Issue to Sales Goods Receipt Invoice Receipt Purchase Order Accounts Payable Accounting Document Production & Operation Cost Goods issue to Process Order Process Order Receipt Sales Forecast / Plan Vendor Material Requirements
  • 18.
  • 19.
    SAP Best Practices+ Add-ons SOLTIUS Pharma Expertise “ Pharmavision” Pharmaceutical Industry specific Add-ons Pre-configured Features Enhanced Features Custom Features Validation Support Features What is Pharmavision ?
  • 20.
    Enhanced and Customfeatures Enhanced Change Management Enhanced Quality control Manufacture at risk Ship on hold Quality status label management Custom inventory movements Batch re-work process Manufacturers part control Pipe line material Inspection Custom reports Custom PI sheets (Electronic Batch records - 21 CFR Part 11) Features - Pharmavision ? Audit Trails Batch classification
  • 21.
    Pharmavision comes withsupport for… 21 CFR PART 11 VALIDATION – USFDA GUIDELINES Validation Master Plan Audit Reports template Sample IQ/PQ/OQ Protocols System Maintenance Documentation Continuous validation plan 21 CFR part II validation protocol for Digital signatures Rigorous Change Control And Problem Reporting User Acceptance/Integration Testing Protocol User related application SOPs templates Functional Requirement Spec’s (FRS) COMPUTERIZED SYTEMS VALIDATION – GAMP4 GUIDELINES
  • 22.
    A provider ofspecialty pharmaceutical products based in Minneapolis, Minnesota Pharmavision has been customized to Paddock's needs and addresses the company's core business process and key manufacturing areas; Procurement and Sales and Distribution Inventory Management and Warehouse Management Process Manufacturing and Quality Management Finance, Profitability Analysis and Reporting ASP plus Hosting is powered by AT&T's Ecosystem Success story – Paddock Laboratories Inc.
  • 23.
    A provider ofspecialty respiratory, cough/cold, pediatric and central nervous system products and maintains a manufacturing facility in Decatur, USA Pharmavision has been implemented to the company's core business process and key manufacturing areas, the company went live in Dec 2002: Med Pointe's financials, order management, procurement, inventory management, batch management and lot trace ability, process manufacturing, quality management, distribution, DEA reporting, custom interfaces and charge back processes Effectively employed the solution in only six months Success story – MedPointe Inc.
  • 24.
    A provider ofspecialty respiratory, cough/cold, pediatric and central nervous system products and anti cancer drugs maintains a manufacturing facility in Indonesia Pharmavision has been implemented to the company's core business process and key manufacturing areas, the company went live in July 2002: Combiphar’s financials, order management, procurement, inventory management, batch management and lot trace ability, quality management, distribution, custom Warehouse management solutions and localized Legal requirements were customized in the Pharmavision Effectively employed the solution in only six months Success story – PT. Combiphar
  • 25.
    LG Life Sciences(LGLS) is a leading pharmaceutical Company based in Seoul, Korea Pharmaceuticals Division, Agrochemicals Division, animal health Division Antibiotic Factive developed by LG Life Sciences has obtained the formal approval from the U.S. Federal Drug Administration, becoming the first Korean new medicine to be endorsed by the prestigious American agency Confronted with ongoing regulatory constraints imposed upon by the FDA. The most significant issue is upon others 21CFR Part 11 Decision was made on SAP Best practices with Pharmavision and Computer systems validation and Part 11 validation in 2003 Project was successfully completed in Jan 2004 USFDA inspection in Jun 2004 accepted the validation of the computer systems Success story – LG Life sciences, Korea
  • 26.
    DKSH is aleading Pharmaceutical and Healthcare distributor globally Sole distributor for multinationals like GSK, Roche and Novartis Decided on a centralized SAP system based in Malaysia SAP successfully implemented in China, Vietnam, Indonesia, Thailand and Philippines cGMP compliance with 21CFR Part 210 Validation of computerized systems based on GAMP4 guidelines China rollout in 2005 Vietnam and Thailand in 2006 Philippines in 2007 Success story – Diethelm Keller Sieber Hegner Grp
  • 27.
    Sterling Diagnostics WellaProducts PT. Anugerah Pharmindo Lestari Qualigen Life Sciences SKW Bio systems PT. Combiphar Siemens Medical Systems EnMed Dade Behring Bristol Myers Squibb Wyeth Labs Johnson & Johnson Eli Lily Glaxo Smith Klein Paddock Labs Warner Lambert Purdue Pharmaceuticals Med Pointe Other Engagements in Life Sciences Industry Pharma Formulations, Diagnostics, Bio Tech, Clinical Trials
  • 28.
    21 CFR Part11 in SAP Sample
  • 29.
    Integration with Documentmanagement system for on-line S.O.P’s Digital signatures for Resource check Electronic Batch Record
  • 30.
    Electronic SOP inBatch Records
  • 31.
    Notes for Resourcestatus with digital signatures Electronic Signatures
  • 32.
    Deviation rules, checkand approval procedures
  • 33.
    Custom reports inProduction planning and Inventory Mgmt. Custom Reports
  • 34.
    Custom movements forconsumption in Batch reworks Batch Re-work Audit trail report
  • 35.
  • 36.
    More Information: Contact[email_address] Questions?