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Journal of Civil Engineering and Environmental Technology
Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014 pp. 26-29
© Krishi Sanskriti Publications
http://www.krishisanskriti.org/jceet.html
Effect of Rice Husk Ash on Properties of Concrete
Makarand Suresh Kulkarni1
, Paresh GovindMirgal2
, Prajyot Prakash Bodhale3
, S.N. Tande4
1,2,3
M. Tech. Students, 4
Department of Applied Mechanics, Walchand College of Engineering, Sangli ,
Maharashtra , India
1
kulkarnimakarand17@gmail.com, 2
parsh49@gmail.com, 3
bodhaleprajyot@gmail.com, 4
sntande1@rediffmail.com
Abstract: The optimized RHA, by controlled burn and/or
grinding, has been used as a pozzolanic material in cement and
concrete. Using it provides several advantages, such as improved
strength and durability properties, and environmental benefits
related to the disposal of waste materials and to reduced carbon
dioxide emissions. Up to now, little research has been done to
investigate the use of RHA as supplementary material in cement
and concrete production in Vietnam.The main objective of this
work is to study the suitability of the rice husk ash as a
pozzolanic material for cement replacement in concrete. However
it is expected that the use of rice husk ash in concrete improve the
strength properties of concrete. Also it is an attempt made to
develop the concrete using rice husk ash as a source material for
partial replacement of cement, which satisfies the various
structural properties of concrete like compressive strength.From
the entire experimental work & studies it is concluded that mix
M2 (M0+20%RHA) is the best combination among all mixes,
which gives max, tensile, flexure & compression strength over
normal concrete.
1. INTRODUCTION
Rice husk can be burnt into ash that fulfils the physical
characteristics and chemical composition of mineral
admixtures. Pozzolanic activity of rice husk ash (RHA)
depends on (i) silica content, (ii) silica crystallization phase,
and (iii) size and surface area of ash particles. In addition, ash
must contain only a small amount of carbon.RHA that has
amorphous silica content and large surface area can be
produced by combustion of rice husk at controlled
temperature. Suitable incinerator/furnace as well as grinding
method is required for burning and grinding rice husk in order
to obtain good quality ash. Although the studies on pozzolanic
activity of RHA, its use as a supplementary cementitious
material, and its environmental and economical benefits are
available in many literatures, very few of them deal with rice
husk combustion and grinding methods.
The optimized RHA, by controlled burn and/or grinding, has
been used as a pozzolanic material in cement and concrete.
Using it provides several advantages, such as improved
strength and durability properties, and environmental benefits
related to the disposal of waste materials and to reduced
carbon dioxide emissions. Up to now, little research has been
done to investigate the use of RHA as supplementary material
in cement and concrete production in Vietnam. For example,
in 2005 Bui et al.published a paper in which they burnt
Vietnam rice husk in a drum incinerator for RHA production
and researched the particle-size effect on the strength of RHA
blended gap-graded Portland cement concrete. For this reason,
this study investigates the strength activity index of mortars
containing residual RHA that is generated when burning rice
husk pellets and RHA as received after grinding residual
RHA. The effect of partial replacement of cement with
different percentages of ground RHA on the compressive
strength and durability of concrete is examined.
1.1 Performance of rice husk concrete expose to industrial
environment
A comprehensive programme to investigate the performance
of plane concrete and rice husk ash concrete expose to
industrial environment was chalked out in this short duration
study. The programme is composed of compressive strength
study, weight loss study, effect of carbonation, PH
test study
and ultrasonic pulse velocity test study. investigation to study
the behavior of plain concrete having mix proportion 1:1.35:3
and rice husk ash concrete having a specified weight of rice
husk ash exposed to industrial environment (5%H2SO4,
55HIL, 10%(NH4)2SO4 and 10%NaOH solution) for 28 days
revealed that plain concrete cube deteriorated more than rice
husk concrete . The strength of PCC expose to aggressive
medium reduced significantly .ten percent replacement of
cement by rice husk ash makes the concrete impervious and
enhances the resistance of concrete to different environment.
The compressive strength and durability of concrete increased
significantly when 10%RHA (by weight) in place of cement
was added. The reduction in strength was mainly due to
expansive salt formation and weakening of bonds. The
formation of expansive salt also reduced in loss of
cementations properties and loss of weight. The plain concrete
exposed to H2SO4 solution was found to be least durable.
This study also shows that higher the ultrasonic pulse velocity,
lower is the deterioration. This paper presents the result of an
experimental investigation of comparative performance of
plain concrete and rice husk concrete expose to different
industrial environment.
1.2 Properties of RHA
Rice Husk Ash is a Pozzolanic material. It is having different
physical & chemical properties. The product obtained from
R.H.A. is identified by trade name Silpoz which is much finer
than cement.
Effect of Rice Husk Ash on Properties of Concrete 27
Journal of Civil Engineering and Environmental Technology
Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014
RHA characteristics
A residual RHA obtained from open filed burning. The
material was carefully homogenized and prepared in two
conditions:
Natural RHA (NRHA): the ash was only dried, homogenized,
and packed to enhance the transport to the laboratory. Grinded
RHA (GRHA): after drying and homogenization process the
RHA was ground in a laboratory ball mill by one hour for
optimization.
Physical Properties of R.H.A.
Table 1: Physical Properties of R.H.A
Sr. No. Particulars Properties
1 Colour Gray
2 Shape Texture Irregular
3 Mineralogy Non Crystalline
4 Particle Size < 45 micron
5 Odour Odourless
6 Specific gravity 2.3
7 Appearance Very fine
Chemical Properties of R.H.A.
Table 2: Chemical Properties of R.H.A
Sr. No. Particulars Proportion
1 Silicon dioxide 86.94%
2 Aluminum oxide 0.2%
3 Iron oxide 0.1%
4 Calcium Oxide 03.-2.2%
5 Magnesium Oxide 0.2- 0.6%
6 Sodium Oxide 0.1- 0.8%
7 Potassium Oxide 2.15-2.30%
8 Ignition Loss 3.15-4.4%
2. EXPERIMENTAL WORK
The primary aim of experimental work is to study the
properties of Rice Husk Ash. Preparation of mix design
.Replacement of cement with RHA as different proportions
with cement.
2.1 Objective
1 Effect of Rice Husk Ash on workability.
2 Effect on Compressive strength of concrete
3 Effect on flexural strength of concrete
4 Effect on split tensile strength of concrete
5. Comparison of result of different tests with varying
proportion of RHA.
2.2 Methodology
The main objective of this work is to study the suitability of
the rice husk ash as a pozzolanic material for cement
replacement in concrete. However it is expected that the use of
rice husk ash in concrete improve the strength properties of
concrete. Also it is an attempt made to develop the concrete
using rice husk ash as a source material for partial replacement
of cement, which satisfies the various structural properties of
concrete like compressive strength and Flexural strength.
It is also expected that the final outcome of the project will
have an overall beneficial effect on the utility of rice husk ash
concrete in the field of civil engineering construction work.
Literature review presented in chapter 2 has given good
insight for the concrete with rice husk ash. Following
parameters influences behavior of the rice husk ash concrete,
so these parameters are kept constant for the experimental
work.
• Percentage replacement of cement by rice husk ash
• Fineness of rice husk ash
• Chemical composition of rice husk ash
• Water to cementitious material ratio (w/b ratio)
• Type of Curing
Also from the literature survey, it is observed that the
parameters suggested by different researchers and their results
are not matching with each other. It was due to variation in
properties of different materials considered in the
work.Therefore the percentage replacement of cement by rice
husk ash and method of mix design is fixed after preliminary
investigation.
3. MIX DESIGN OF CONCRETE
IS-Code method of mix design was used for mix design of M-
30 grade of concrete. The quantities of ingredient materials &
mix proportions as per design are as under.
Table 3: Quantities of Materials per Cubic meter of Concrete
Material Proportion by weight Weight in kg
Cement 1 476.00
F.A. 1.25 595.00
C.A.(20mm) 2.73 1299.48
W/C ratio 0.45 186.00
28 Makarand Suresh Kulkarni, Paresh Govind Mirgal, Prajyot Prakash Bodhale, S.N. Tande
Journal of Civil Engineering and Environmental Technology
Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014
4. TEST RESULTS AND DISCUSSION
4.1 Tests on Hardened Concrete- Compressive strength
Table 4: Test results of compressive strength on concrete
cubes for different mixes (M0 – M3) at 7&28 days.
Sr.no. Mix
design
%RHA Compressive
strength(N/mm2
)
% increase
or decrease
in strength
over control
mix
7 days 28
days
7
days
28
days
1 M0 0 27.2 37 0 0
2 M1 10 27.8 42.8 2 15.67
3 M2 20 28.3 39.8 4 7.56
4 M3 30 27.4 37 0.73 0
a) Effect of RICE HUSK ASH on 7 days Compressive
Strength of Normal Concrete:
7 days compressive strength test results show that due to
addition of RICE HUSK ASH in Normal concrete the early
strength gain is slight.
In comparison of normal concrete compressive strength is
increased by about 2% after addition of 10% RICE HUSK
ASH; similarly the strength is increased about 4% after
addition of 20% RICE HUSK ASH, and it is about 1% gain of
strength after addition of 30% RICE HUSK ASH to normal
concrete. Thus it can be observed that after addition of RICE
HUSK ASH to normal concrete the early strength takes place
slightly.
b) Effect of RICE HUSK ASH on 28 days Compressive
Strength:
It is observed from table 13 that after addition of 10% RICE
HUSK ASH to normal concrete there is about 16% increase in
strength as compared to normal concrete, it is again increased
about 8% when 20% RICE HUSK ASH is added to normal
concrete. Itis decrease to of the original value of strength of
normal concrete when 30% RICE HUSK ASH is added.
Therefore the 30% RICE HUSK ASH is the optimum content
at which it is showing parallel result as compared to normal
concrete.
Graph 2: Effect of RHA on 7 & 28 days compressive strength
27.2 27.8 28.3
27.4
37
42.8
39.8
37
0
5
10
15
20
25
30
35
40
45
0 5 10 15 20 25 30 35
Compressive
strength
% RHA
compressive strength at 7&28 days
7 Days 28 Days
Effect of Rice Husk Ash on Properties of Concrete 29
Journal of Civil Engineering and Environmental Technology
Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014
5. CONCLUSION
Based on experiments and test results on fresh & hardened
concrete the following conclusions are drawn:
1. Improvement in Fresh Concrete Properties:
a. Due to addition of rice Husk ash, concrete becomes
cohesive and more plastic and thus permits easier
placing and finishing of concrete. It also increases
workability of concrete.
b. The bulk density of RHA concrete is reducing with
increase in RHA content.
2. Compressive Strength:
1. Due to addition of RHA it is observed that early strength
gain is slightly increasing with addition of 10%, 20% &
30% RHA in normal concrete at 7 days.
2. But in 28 days tests results it is found that with addition of
20% RHA in normal concrete strength is running parallel
or more than of normal concrete. Thus 20% RHA is the
optimum content for getting nearly equal strength at 28
days.
3. As the replacement of cement by RHA in concrete
increases, the workability of concrete decreases.
4. Replacement of cement with Rice Husk Ash leads to
increase in the compressive strength improved the
workability and achieved the target strength at 20%
replacement for the grade of concrete.
5. The pozzolonic activity of rice husk ash is not only
effective in enhance the concrete strength, but also in
improving the impermeability characteristics of concrete.
6. The optimum replacement level of Rice Husk Ash is
found to be to20% for M30 grade of concrete.
7. The use of rice husk ash as an alternative for cement & as
additive to reduce corrosion and increase durability of
concrete strength.
8. The utilization of RHA holds promising prospects in the
country because it softens the impact on the environment
& capital cost of the structure.
9. RHA is also use for manufacturing load bearing blocks
bricks tiles in low cost.
10. As the Rice Husk Ash is waste material, it reduces the
cost of construction.
11. It helps in reducing the pollution in environment.
3. Ideal Combination
From the entire experimental work & studies it is concluded
that mix M2 (M0+20% RHA ) is the best combination among
all mixes, which gives max, tensile, flexure & compression
strength over normal concrete.

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03 jul20151207388

  • 1. Journal of Civil Engineering and Environmental Technology Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014 pp. 26-29 © Krishi Sanskriti Publications http://www.krishisanskriti.org/jceet.html Effect of Rice Husk Ash on Properties of Concrete Makarand Suresh Kulkarni1 , Paresh GovindMirgal2 , Prajyot Prakash Bodhale3 , S.N. Tande4 1,2,3 M. Tech. Students, 4 Department of Applied Mechanics, Walchand College of Engineering, Sangli , Maharashtra , India 1 kulkarnimakarand17@gmail.com, 2 parsh49@gmail.com, 3 bodhaleprajyot@gmail.com, 4 sntande1@rediffmail.com Abstract: The optimized RHA, by controlled burn and/or grinding, has been used as a pozzolanic material in cement and concrete. Using it provides several advantages, such as improved strength and durability properties, and environmental benefits related to the disposal of waste materials and to reduced carbon dioxide emissions. Up to now, little research has been done to investigate the use of RHA as supplementary material in cement and concrete production in Vietnam.The main objective of this work is to study the suitability of the rice husk ash as a pozzolanic material for cement replacement in concrete. However it is expected that the use of rice husk ash in concrete improve the strength properties of concrete. Also it is an attempt made to develop the concrete using rice husk ash as a source material for partial replacement of cement, which satisfies the various structural properties of concrete like compressive strength.From the entire experimental work & studies it is concluded that mix M2 (M0+20%RHA) is the best combination among all mixes, which gives max, tensile, flexure & compression strength over normal concrete. 1. INTRODUCTION Rice husk can be burnt into ash that fulfils the physical characteristics and chemical composition of mineral admixtures. Pozzolanic activity of rice husk ash (RHA) depends on (i) silica content, (ii) silica crystallization phase, and (iii) size and surface area of ash particles. In addition, ash must contain only a small amount of carbon.RHA that has amorphous silica content and large surface area can be produced by combustion of rice husk at controlled temperature. Suitable incinerator/furnace as well as grinding method is required for burning and grinding rice husk in order to obtain good quality ash. Although the studies on pozzolanic activity of RHA, its use as a supplementary cementitious material, and its environmental and economical benefits are available in many literatures, very few of them deal with rice husk combustion and grinding methods. The optimized RHA, by controlled burn and/or grinding, has been used as a pozzolanic material in cement and concrete. Using it provides several advantages, such as improved strength and durability properties, and environmental benefits related to the disposal of waste materials and to reduced carbon dioxide emissions. Up to now, little research has been done to investigate the use of RHA as supplementary material in cement and concrete production in Vietnam. For example, in 2005 Bui et al.published a paper in which they burnt Vietnam rice husk in a drum incinerator for RHA production and researched the particle-size effect on the strength of RHA blended gap-graded Portland cement concrete. For this reason, this study investigates the strength activity index of mortars containing residual RHA that is generated when burning rice husk pellets and RHA as received after grinding residual RHA. The effect of partial replacement of cement with different percentages of ground RHA on the compressive strength and durability of concrete is examined. 1.1 Performance of rice husk concrete expose to industrial environment A comprehensive programme to investigate the performance of plane concrete and rice husk ash concrete expose to industrial environment was chalked out in this short duration study. The programme is composed of compressive strength study, weight loss study, effect of carbonation, PH test study and ultrasonic pulse velocity test study. investigation to study the behavior of plain concrete having mix proportion 1:1.35:3 and rice husk ash concrete having a specified weight of rice husk ash exposed to industrial environment (5%H2SO4, 55HIL, 10%(NH4)2SO4 and 10%NaOH solution) for 28 days revealed that plain concrete cube deteriorated more than rice husk concrete . The strength of PCC expose to aggressive medium reduced significantly .ten percent replacement of cement by rice husk ash makes the concrete impervious and enhances the resistance of concrete to different environment. The compressive strength and durability of concrete increased significantly when 10%RHA (by weight) in place of cement was added. The reduction in strength was mainly due to expansive salt formation and weakening of bonds. The formation of expansive salt also reduced in loss of cementations properties and loss of weight. The plain concrete exposed to H2SO4 solution was found to be least durable. This study also shows that higher the ultrasonic pulse velocity, lower is the deterioration. This paper presents the result of an experimental investigation of comparative performance of plain concrete and rice husk concrete expose to different industrial environment. 1.2 Properties of RHA Rice Husk Ash is a Pozzolanic material. It is having different physical & chemical properties. The product obtained from R.H.A. is identified by trade name Silpoz which is much finer than cement.
  • 2. Effect of Rice Husk Ash on Properties of Concrete 27 Journal of Civil Engineering and Environmental Technology Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014 RHA characteristics A residual RHA obtained from open filed burning. The material was carefully homogenized and prepared in two conditions: Natural RHA (NRHA): the ash was only dried, homogenized, and packed to enhance the transport to the laboratory. Grinded RHA (GRHA): after drying and homogenization process the RHA was ground in a laboratory ball mill by one hour for optimization. Physical Properties of R.H.A. Table 1: Physical Properties of R.H.A Sr. No. Particulars Properties 1 Colour Gray 2 Shape Texture Irregular 3 Mineralogy Non Crystalline 4 Particle Size < 45 micron 5 Odour Odourless 6 Specific gravity 2.3 7 Appearance Very fine Chemical Properties of R.H.A. Table 2: Chemical Properties of R.H.A Sr. No. Particulars Proportion 1 Silicon dioxide 86.94% 2 Aluminum oxide 0.2% 3 Iron oxide 0.1% 4 Calcium Oxide 03.-2.2% 5 Magnesium Oxide 0.2- 0.6% 6 Sodium Oxide 0.1- 0.8% 7 Potassium Oxide 2.15-2.30% 8 Ignition Loss 3.15-4.4% 2. EXPERIMENTAL WORK The primary aim of experimental work is to study the properties of Rice Husk Ash. Preparation of mix design .Replacement of cement with RHA as different proportions with cement. 2.1 Objective 1 Effect of Rice Husk Ash on workability. 2 Effect on Compressive strength of concrete 3 Effect on flexural strength of concrete 4 Effect on split tensile strength of concrete 5. Comparison of result of different tests with varying proportion of RHA. 2.2 Methodology The main objective of this work is to study the suitability of the rice husk ash as a pozzolanic material for cement replacement in concrete. However it is expected that the use of rice husk ash in concrete improve the strength properties of concrete. Also it is an attempt made to develop the concrete using rice husk ash as a source material for partial replacement of cement, which satisfies the various structural properties of concrete like compressive strength and Flexural strength. It is also expected that the final outcome of the project will have an overall beneficial effect on the utility of rice husk ash concrete in the field of civil engineering construction work. Literature review presented in chapter 2 has given good insight for the concrete with rice husk ash. Following parameters influences behavior of the rice husk ash concrete, so these parameters are kept constant for the experimental work. • Percentage replacement of cement by rice husk ash • Fineness of rice husk ash • Chemical composition of rice husk ash • Water to cementitious material ratio (w/b ratio) • Type of Curing Also from the literature survey, it is observed that the parameters suggested by different researchers and their results are not matching with each other. It was due to variation in properties of different materials considered in the work.Therefore the percentage replacement of cement by rice husk ash and method of mix design is fixed after preliminary investigation. 3. MIX DESIGN OF CONCRETE IS-Code method of mix design was used for mix design of M- 30 grade of concrete. The quantities of ingredient materials & mix proportions as per design are as under. Table 3: Quantities of Materials per Cubic meter of Concrete Material Proportion by weight Weight in kg Cement 1 476.00 F.A. 1.25 595.00 C.A.(20mm) 2.73 1299.48 W/C ratio 0.45 186.00
  • 3. 28 Makarand Suresh Kulkarni, Paresh Govind Mirgal, Prajyot Prakash Bodhale, S.N. Tande Journal of Civil Engineering and Environmental Technology Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014 4. TEST RESULTS AND DISCUSSION 4.1 Tests on Hardened Concrete- Compressive strength Table 4: Test results of compressive strength on concrete cubes for different mixes (M0 – M3) at 7&28 days. Sr.no. Mix design %RHA Compressive strength(N/mm2 ) % increase or decrease in strength over control mix 7 days 28 days 7 days 28 days 1 M0 0 27.2 37 0 0 2 M1 10 27.8 42.8 2 15.67 3 M2 20 28.3 39.8 4 7.56 4 M3 30 27.4 37 0.73 0 a) Effect of RICE HUSK ASH on 7 days Compressive Strength of Normal Concrete: 7 days compressive strength test results show that due to addition of RICE HUSK ASH in Normal concrete the early strength gain is slight. In comparison of normal concrete compressive strength is increased by about 2% after addition of 10% RICE HUSK ASH; similarly the strength is increased about 4% after addition of 20% RICE HUSK ASH, and it is about 1% gain of strength after addition of 30% RICE HUSK ASH to normal concrete. Thus it can be observed that after addition of RICE HUSK ASH to normal concrete the early strength takes place slightly. b) Effect of RICE HUSK ASH on 28 days Compressive Strength: It is observed from table 13 that after addition of 10% RICE HUSK ASH to normal concrete there is about 16% increase in strength as compared to normal concrete, it is again increased about 8% when 20% RICE HUSK ASH is added to normal concrete. Itis decrease to of the original value of strength of normal concrete when 30% RICE HUSK ASH is added. Therefore the 30% RICE HUSK ASH is the optimum content at which it is showing parallel result as compared to normal concrete. Graph 2: Effect of RHA on 7 & 28 days compressive strength 27.2 27.8 28.3 27.4 37 42.8 39.8 37 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 Compressive strength % RHA compressive strength at 7&28 days 7 Days 28 Days
  • 4. Effect of Rice Husk Ash on Properties of Concrete 29 Journal of Civil Engineering and Environmental Technology Print ISSN: 2349-8404; Online ISSN: 2349-879X; Volume 1, Number 1; August, 2014 5. CONCLUSION Based on experiments and test results on fresh & hardened concrete the following conclusions are drawn: 1. Improvement in Fresh Concrete Properties: a. Due to addition of rice Husk ash, concrete becomes cohesive and more plastic and thus permits easier placing and finishing of concrete. It also increases workability of concrete. b. The bulk density of RHA concrete is reducing with increase in RHA content. 2. Compressive Strength: 1. Due to addition of RHA it is observed that early strength gain is slightly increasing with addition of 10%, 20% & 30% RHA in normal concrete at 7 days. 2. But in 28 days tests results it is found that with addition of 20% RHA in normal concrete strength is running parallel or more than of normal concrete. Thus 20% RHA is the optimum content for getting nearly equal strength at 28 days. 3. As the replacement of cement by RHA in concrete increases, the workability of concrete decreases. 4. Replacement of cement with Rice Husk Ash leads to increase in the compressive strength improved the workability and achieved the target strength at 20% replacement for the grade of concrete. 5. The pozzolonic activity of rice husk ash is not only effective in enhance the concrete strength, but also in improving the impermeability characteristics of concrete. 6. The optimum replacement level of Rice Husk Ash is found to be to20% for M30 grade of concrete. 7. The use of rice husk ash as an alternative for cement & as additive to reduce corrosion and increase durability of concrete strength. 8. The utilization of RHA holds promising prospects in the country because it softens the impact on the environment & capital cost of the structure. 9. RHA is also use for manufacturing load bearing blocks bricks tiles in low cost. 10. As the Rice Husk Ash is waste material, it reduces the cost of construction. 11. It helps in reducing the pollution in environment. 3. Ideal Combination From the entire experimental work & studies it is concluded that mix M2 (M0+20% RHA ) is the best combination among all mixes, which gives max, tensile, flexure & compression strength over normal concrete.