This document discusses the three factors that determine the holding force of a clutch: force, pressure, and area. It explains that force is measured in pounds and depends on the torque put into the clutch. Pressure is measured in pounds per square inch (PSI) and is controlled by the clutch pump and regulator based on load. Area refers to the surface of the clutch piston measured in square inches, where a larger area or higher pressure results in greater holding capacity. The document uses diagrams and equations to illustrate how multiplying pressure by area determines the output force exerted by the clutch.
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007 basic hydraulic principals
1.
2. Force
The force in pounds
that the piston exerts
on the clutch or band
PSI
Pounds Per Square
Inch
Area
The “working” area of
a piston in square
inches
THE 3 THINGS THAT MAKE IT WORK
Force (#)
Pressure
(PSI)
Area
In²
3. FORCE
• Force is what “holds” the clutch from
slipping
• It’s measured in pounds (#)
• The more torque put into the clutch…the
more force is needed
• BUT….
• It’s a Yin & Yang thing
More pressure = More holding capacity
More Area = More holding capacity
4. • Pressure is
created in the
pump
• A regulator
controls
pressure based
on load
• Load is based on
throttle angle
• The pressure is
measured with a
pressure gauge
PRESSURE
5. AREA
Area refers to the square inches (in²) of surface
that fluid can act on
When looking at AT clutch pistons, there is a
hole in the center…
This piston is called an Annulus
Annulus-A ring-shaped object, structure, or
region.
To find the area we need only one equation
A (area) = (3.14) X R²(radius X radius)
6. MULTIPLICATION OF
FORCE
10 PSI
1 in2
Piston Area
10 lb.
Input
Force
20 lb.
Output
Force
10 PSI
10 PSI
10 PSI
10 lb.
Output
Force
10 PSI
5 lb.
Output
Force
2 in2
Piston
Area
Force = PSI x Piston Area
1 in2
Piston
Area
.5 in2
Piston
Area
7. • A Governor
Valve
determines
Shift Points
• Valve
movement is
based on the
“Face” size
• Pressures are
different on
each valve face
SPOOL VALVE MOVEMENT
8. MOTION
10 in.
1 in2
Piston Area
2 in2
Piston
Area
20 lb.
Output
Force
Force = PSI x Piston Area
Distance = PSI Piston Area
10 PSI
1 in2
Piston
Area
10 lb.
Output
Force
.5 in2
Piston
Area
5 lb.
Output
Force
10 in.20 in. 5 in.
10 lb.
Input
Force
Editor's Notes
Force is a push or pull on an object. Common examples of force are gravity, friction, and spring force. Force is commonly measured and expressed in pounds or in Newtons.
Pressure is the amount of force being applied to a certain area. That is, pressure equals force divided by area. Common measurements of pressure are pounds per square inch (psi) and kilo-Pascals (kPa).
Automatic transmissions take advantage of a physical law called multiplication of force. If a closed system is filled with fluid and pressure is applied at one point, that pressure exists at all points in the system.
For example, if you apply 10 pounds of force to a 1-square-inch input piston, the system develops 10 psi system pressure (10 lb. / 1 sq. in. = 10 psi). That same pressure exists throughout the entire closed system. If the input and output areas are equal, then the pressure at the input and output areas will be equal. A 1-square-inch output piston delivers 10 lb. of output force.
But if input and output areas are unequal, then output pressure can be different from input pressure. For example, consider the same system with 10 psi system pressure. A 2-square-inch output piston delivers 20 lb. of output force (10 psi x 2 sq. in. = 20 lb.). That is an example of multiplication of force — input pressure multiplied by the specific output area equals the force at that point.
Hydraulic systems use force to create motion. If equal force is applied to equal areas, the result is equal amounts of motion. If equal force is applied to varying areas, the result is varying amounts of motion. This is due to the principle of the physical world which says that a system cannot create or destroy energy; it can only convert energy from one form into another. When one form of energy increases, another form of energy decreases to keep the system in balance.
Hydraulic systems maintain balance by trading force and motion. When force is multiplied, motion is reduced. That is, if a larger output piston is used to create a greater output force, then the output piston will move a shorter distance than the input piston. The multiplication of force results in a division of motion. Similarly, multiplication of motion results in a division of force.