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SEMINAR ON
EFFECT OF DUCTILE TO BRITTILE
TRANSITION TEMPERATURE ON
SHIP
SEMINAR ON
EFFECT OF DUCTILE TO BRITTILE
TRANSITION TEMPERATURE ON
SHIP
SANJAYA KUMAR SAHOO
METALLURGICAL AND MATERIALs ENG.
ROLLNO…… 25628
REGD NO….0601105153
Presented By
GUIDED By
MR. P. k. MALLICk
SUBJET OF INTEREST
• Objective
• Introduction
• What is DBTT
• Problem on ship due to DBTT
• Factors affecting DBTT
• Remedy of upcoming problem
• Conclusion
OBJECTIVES
• The awareness of brittle fracture under
service conditions will be made by the
use of ductile to brittle transition
temperature curve.
• This chapter provides an understanding
of characteristics and causes that effect
on ship.
Introduction
• Big failure of Titanic in 10th April 1912
• Failure of different material due to DBTT
• Commitment to safety pervades all deep sea
shipping operations
• An alternative to increasing the component
reliability is to provide redundancy in a part of
the system
WHAT IS DBTT
Ductile to brittle transition
temperature curve
• The absorbed energy (Joule) is plotted
again testing temperature, giving a
ductile to brittle transition temperature
curve (DBTT curve).
• The curve represents a change in
fracture behavior from ductile at high
temperature to brittle at lower
temperature
Lower shelf
Transition – mixed mode
Upper shelf
DBTT curve
Upper shelf
Transition
Lower shelf
contd….
1. As temperature decreases a ductile material can
become behave brittle - ductile-to-brittle transition
2. FCC metals remain ductile down to very low
temperatures.
3. For ceramics, this type of transition occurs at much
higher temperatures than for metals.
4. The ductile-to-brittle transition can be measured by
impact testing: the impact energy needed for fracture
drops suddenly over a relatively narrow temperature
range – temperature of the ductile-to-brittle
transition.
Charpy impact test
The energy absorption is a
measure of the impact energy
The results are qualitative in
nature and are useful in
making comparisons
Determine whether or not a
material experiences a ductile
brittle transition with decreasing
temperature and, if so, the range
of temperatures over which occur
Transition temperature
Different criteria are used to determine
the transition temperature, depending
on the purpose of the application
Various criteria of transition temperature
obtained from Charpy test
1) T1 transition temp is the
Temp at which fracture is
100% ductile (fibrous).
2) T2 transition temp is the
Temp at which fracture is
50% cleavage and 50%
ductile.
3) T3 transition temp is the
Temp at the average energy
absorption of upper and
lower shelves.
4) T4 transition temp is the
Temp defined at Cv = 20J.
5) T5 transition temp is the
Temp at which fracture is
100% cleavage
Note: FTP is fracture transition plastic
The brittle-fracture problems
Failure of Liberty Ships during services in
World War II.
The cause of failure was due to crack of
materials to brittle behavior.
initiated from defects in the welded area
and subjected to subzero temperature
Material failures
• When the Titanic collided with the iceberg,
the hull steel and the wrought iron rivets
failed.
• Brittle facture is a failure of a metal by rapid
crack propagation and without any
significant deformation.
• The steel and the wrought iron rivets failed
by brittle fracture.
What caused the brittle fracture
• What caused the brittle fracture?
• What was the effect of the impact with the
iceberg?
• Did the sulphur content play a role in the failure?
• Temperature for the steel used to construct the
hull of Titanic?
• Did the water temperature experienced by the
Titanic ( -20degreeC ) play a role?
Metallurgical factors affecting
DBTT curves
• The shape and position of the DBTT curve is
important because it determines the
transition temperature, which indicates where
it is safe to use for the required application.
• There are several factors affecting the DBTT
curve
• Crystal structure
• Interstitial atom
• Grain size
• Heat treatment
• Specimen orientation
• Specimen thickness
Effect of crystal structure
Relationship between energy absorption
and test temperature
• Only BCC structure materials
experience ductile to brittle
transition
temperature. be careful to select
the service temperature.
• This is due to limited active slip
systems operating at low
temperature. very low plastic
deformation.
• Increasing temperature allows
more slip systems to operate
more plastic deformation.
• FCC and HCP metals do not
experience ductile to brittle
transition, therefore they give the
same energy absorption at any
Effect of interstitial atom
Ex: in steel
• Mn: C ratio should be at least
3:1 to satisfy notch toughness.
• P, Si, Mo, O raise the transition
temperature while Ni is beneficial
to notch toughness.
• Carbon and manganese contents have been observed to
change the DBTT curve
Carbon
content
Smoother curve
Higher Transition temp
Become ductile at
higher temperature
Effect of grain size
• Grain size has a strong effect on transition
temperature
• Grain size
Transition tempt
• Reducing grain size shifts the DBTT curve to the left
has a wider range of service temperatures.
• Heat treatments that provide grain refinement
such as air cooling, recrystallisation during hot
working help to lower transition temperature.
Effect of heat treatment
• Tempered martensitic
structure steel produces
the best combination of
strength and impact
toughness
Tempering temperature
Energy absorption
Effect of specimen orientation
For impact test, anisotropic properties are also observed in rolled
or forged products, giving different energy absorption according
to specimen orientations
• Longitudinal (B) shows the
best energy absorption because
the crack propagation is across
the fiber alignment.
• Transverse (C) gives the worst
energy absorption because the
crack propagates parallel to the
rolling direction.
Effect of specimen thickness
• Larger specimen size (in-service components) provides
higher constraint more brittle
If large size specimens are
used, the transition
temperature will increase
Large scale tests
Effect of section thickness on
transition temperature
Effect of sulfur
http://db1.wdc-
jp.com/isij/pdf/199107/is310712.pdf
The presence of
relatively high amounts
of P and S embrittles the
steel at low
temperatures
Composition comparison
Titanic steel Modern steel
c 0.21 0.20
Mn 0.47 0.55
p 0.045 0.012
S 0.069 0.01 to0.04
Si 0.017 0.007
Cu 0.024 0.01
O 0.013 -
N 0.0035 0.032
Mn:S ratio 7:1 15:1(typical)
Ductile-brittle transition temperature
Titanic Steel Modern Steel
Longitudinal
Direction
Traverse
Direction
Longitudinal
Direction
Traverse
Direction
Impact energy
at –2 °C
4 J 4 J 325 J 100 J
Ductile-brittle
Transition
Temperature
30 °C -42 °C -42 °C -42 °C
The steel used for the Titanic hull
was not suited for service at
low temperatures
H. P. Leighly, B. L. Bramfit, and S. J.
Lawrence. Practical Failure Analysis
Remedy of upcoming problem
• Analysis of titanic failure
• Effect of grain size
• How does the grain size affect strength?
• Hall-Petch equation: YS= a + bd-1/2
• Yield strength of a steel with 26 micrometer grain
is higher
• redundant ship navigational radar system is
performed
• prototype tool has been implemented that allows
selective failure of system resources on the fly
during testing.
conclusion
• By analysis of the factor affecting the DBTT we
can take the approach
• Finally, a quantitative comparative reliability
analysis of the two-component standby
redundant ship navigational radar system is
performed
• Both directly through safer construction designs
and indirectly through intelligence and
surveillance
• The enhanced characteristics of materials will
allow us to create new and innovative devices
to protect all of us from failure of ship
reference
1.Dieter, G.E., Mechanical metallurgy, 1988, SI metric
edition ,McGraw-Hill, ISBN 0-07-100406-8
2.a b c
Rich, Jack C. (1988), The Materials and Methods of
Sculpture, Courier Dover Publications, p. 129, ISBN
0486257428
3.John, Vernon. Introduction to Engineering Materials, 3rd
ed.(?) New York: Industrial Press, 1992. ISBN
0831130431
4.Standard Methods for Notched Bar Impact Testing of Metallic
Materials, E 23, Annual Book
of ASTM Standards, v. 03.01, ASTM, Philadelphia, 1984, pp. 210-
233
Thank youThank you
Effect of Ductile to Brittle Transition Temperature on Ship Structural Integrity

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Effect of Ductile to Brittle Transition Temperature on Ship Structural Integrity

  • 1. SEMINAR ON EFFECT OF DUCTILE TO BRITTILE TRANSITION TEMPERATURE ON SHIP SEMINAR ON EFFECT OF DUCTILE TO BRITTILE TRANSITION TEMPERATURE ON SHIP SANJAYA KUMAR SAHOO METALLURGICAL AND MATERIALs ENG. ROLLNO…… 25628 REGD NO….0601105153 Presented By GUIDED By MR. P. k. MALLICk
  • 2. SUBJET OF INTEREST • Objective • Introduction • What is DBTT • Problem on ship due to DBTT • Factors affecting DBTT • Remedy of upcoming problem • Conclusion
  • 3. OBJECTIVES • The awareness of brittle fracture under service conditions will be made by the use of ductile to brittle transition temperature curve. • This chapter provides an understanding of characteristics and causes that effect on ship.
  • 4. Introduction • Big failure of Titanic in 10th April 1912 • Failure of different material due to DBTT • Commitment to safety pervades all deep sea shipping operations • An alternative to increasing the component reliability is to provide redundancy in a part of the system
  • 5. WHAT IS DBTT Ductile to brittle transition temperature curve • The absorbed energy (Joule) is plotted again testing temperature, giving a ductile to brittle transition temperature curve (DBTT curve). • The curve represents a change in fracture behavior from ductile at high temperature to brittle at lower temperature Lower shelf Transition – mixed mode Upper shelf DBTT curve Upper shelf Transition Lower shelf
  • 6. contd…. 1. As temperature decreases a ductile material can become behave brittle - ductile-to-brittle transition 2. FCC metals remain ductile down to very low temperatures. 3. For ceramics, this type of transition occurs at much higher temperatures than for metals. 4. The ductile-to-brittle transition can be measured by impact testing: the impact energy needed for fracture drops suddenly over a relatively narrow temperature range – temperature of the ductile-to-brittle transition.
  • 7. Charpy impact test The energy absorption is a measure of the impact energy The results are qualitative in nature and are useful in making comparisons Determine whether or not a material experiences a ductile brittle transition with decreasing temperature and, if so, the range of temperatures over which occur
  • 8. Transition temperature Different criteria are used to determine the transition temperature, depending on the purpose of the application Various criteria of transition temperature obtained from Charpy test 1) T1 transition temp is the Temp at which fracture is 100% ductile (fibrous). 2) T2 transition temp is the Temp at which fracture is 50% cleavage and 50% ductile. 3) T3 transition temp is the Temp at the average energy absorption of upper and lower shelves. 4) T4 transition temp is the Temp defined at Cv = 20J. 5) T5 transition temp is the Temp at which fracture is 100% cleavage Note: FTP is fracture transition plastic
  • 9. The brittle-fracture problems Failure of Liberty Ships during services in World War II. The cause of failure was due to crack of materials to brittle behavior. initiated from defects in the welded area and subjected to subzero temperature
  • 10. Material failures • When the Titanic collided with the iceberg, the hull steel and the wrought iron rivets failed. • Brittle facture is a failure of a metal by rapid crack propagation and without any significant deformation. • The steel and the wrought iron rivets failed by brittle fracture.
  • 11. What caused the brittle fracture • What caused the brittle fracture? • What was the effect of the impact with the iceberg? • Did the sulphur content play a role in the failure? • Temperature for the steel used to construct the hull of Titanic? • Did the water temperature experienced by the Titanic ( -20degreeC ) play a role?
  • 12. Metallurgical factors affecting DBTT curves • The shape and position of the DBTT curve is important because it determines the transition temperature, which indicates where it is safe to use for the required application. • There are several factors affecting the DBTT curve • Crystal structure • Interstitial atom • Grain size • Heat treatment • Specimen orientation • Specimen thickness
  • 13. Effect of crystal structure Relationship between energy absorption and test temperature • Only BCC structure materials experience ductile to brittle transition temperature. be careful to select the service temperature. • This is due to limited active slip systems operating at low temperature. very low plastic deformation. • Increasing temperature allows more slip systems to operate more plastic deformation. • FCC and HCP metals do not experience ductile to brittle transition, therefore they give the same energy absorption at any
  • 14. Effect of interstitial atom Ex: in steel • Mn: C ratio should be at least 3:1 to satisfy notch toughness. • P, Si, Mo, O raise the transition temperature while Ni is beneficial to notch toughness. • Carbon and manganese contents have been observed to change the DBTT curve Carbon content Smoother curve Higher Transition temp Become ductile at higher temperature
  • 15. Effect of grain size • Grain size has a strong effect on transition temperature • Grain size Transition tempt • Reducing grain size shifts the DBTT curve to the left has a wider range of service temperatures. • Heat treatments that provide grain refinement such as air cooling, recrystallisation during hot working help to lower transition temperature.
  • 16. Effect of heat treatment • Tempered martensitic structure steel produces the best combination of strength and impact toughness Tempering temperature Energy absorption
  • 17. Effect of specimen orientation For impact test, anisotropic properties are also observed in rolled or forged products, giving different energy absorption according to specimen orientations • Longitudinal (B) shows the best energy absorption because the crack propagation is across the fiber alignment. • Transverse (C) gives the worst energy absorption because the crack propagates parallel to the rolling direction.
  • 18. Effect of specimen thickness • Larger specimen size (in-service components) provides higher constraint more brittle If large size specimens are used, the transition temperature will increase Large scale tests Effect of section thickness on transition temperature
  • 19. Effect of sulfur http://db1.wdc- jp.com/isij/pdf/199107/is310712.pdf The presence of relatively high amounts of P and S embrittles the steel at low temperatures
  • 20. Composition comparison Titanic steel Modern steel c 0.21 0.20 Mn 0.47 0.55 p 0.045 0.012 S 0.069 0.01 to0.04 Si 0.017 0.007 Cu 0.024 0.01 O 0.013 - N 0.0035 0.032 Mn:S ratio 7:1 15:1(typical)
  • 21. Ductile-brittle transition temperature Titanic Steel Modern Steel Longitudinal Direction Traverse Direction Longitudinal Direction Traverse Direction Impact energy at –2 °C 4 J 4 J 325 J 100 J Ductile-brittle Transition Temperature 30 °C -42 °C -42 °C -42 °C The steel used for the Titanic hull was not suited for service at low temperatures H. P. Leighly, B. L. Bramfit, and S. J. Lawrence. Practical Failure Analysis
  • 22. Remedy of upcoming problem • Analysis of titanic failure • Effect of grain size • How does the grain size affect strength? • Hall-Petch equation: YS= a + bd-1/2 • Yield strength of a steel with 26 micrometer grain is higher • redundant ship navigational radar system is performed • prototype tool has been implemented that allows selective failure of system resources on the fly during testing.
  • 23. conclusion • By analysis of the factor affecting the DBTT we can take the approach • Finally, a quantitative comparative reliability analysis of the two-component standby redundant ship navigational radar system is performed • Both directly through safer construction designs and indirectly through intelligence and surveillance • The enhanced characteristics of materials will allow us to create new and innovative devices to protect all of us from failure of ship
  • 24. reference 1.Dieter, G.E., Mechanical metallurgy, 1988, SI metric edition ,McGraw-Hill, ISBN 0-07-100406-8 2.a b c Rich, Jack C. (1988), The Materials and Methods of Sculpture, Courier Dover Publications, p. 129, ISBN 0486257428 3.John, Vernon. Introduction to Engineering Materials, 3rd ed.(?) New York: Industrial Press, 1992. ISBN 0831130431 4.Standard Methods for Notched Bar Impact Testing of Metallic Materials, E 23, Annual Book of ASTM Standards, v. 03.01, ASTM, Philadelphia, 1984, pp. 210- 233