5. Project – Separation Work of Quality Department
Partition Work to be done - Expenditure Rs. 1.50 Lacs.
Merits - 1. Store security will be improved
2. Better space utilization
3. More clarity of usage of
manpower & area
7. Costing of Inspection by M/C
Costing Sheet for Fabric M/c
Fabric Checked per hour 15m/min 900/hr
Total In 8 Hrs 7200
Total in a Month (A) 7200x26 187200
Labour Cost (B) 1 Fabric Checker +1 Helper = 8000+6620 14670
Electricity Cost/Month(C) 2units/hr x 8hr x 9/unit x 26 days 3744
Total Cost D=(B+C) 18414
Cost /mtr (D/A) 0.09/Mtr
8. Costing of Manual Inspection/Checking
Type of Fabric Manual Fabric Checked in mtr
Dec-14 Jan-15
Grey (A) 5,27,625 348,691
Dyed (B) 7,05,833 946,093
Total C =(A+B) 12,33,458 12,94,781
Labour Cost (D) 2,34,048 3,53,474
Cost/Mtr E = (D/C) 0.19/m 0.27/m
Average Cost 0.23/m
9. Recovery Period of Fabric Inspection
Machine
In Mtr
• Total Fabric Checked in a year 12,50,000 x12 15000000
• Total Cost saving in a year 1,50,00,000x0.10 1500000
• Machine Cost 750000
• Therefore we recover the cost in 6 months
10. Benefits Of Fabric Inspection machine
• Improvement in Fabric Quality & Handling
• Helps in Traceability
• Space Utilisation
• Reduce Labour Cost
• Time Saving
13. Recovery Period for Conveyor System
In Mtr
• Total Fabric Checked in a year 9,25,000 x12 1,11,00,000
• Total Cost saving in a yea 1,11,00,000x0.10 11,10,000
• Conveyor Cost 5,00,000
• Therefore We recover the cost in less than 6 months
14. BENEFITS OF CONVEYOR SYSTEM
• REMOVE RISK AND CHANCES OF ACCIDENT
• HELPS IN STANDARDISATION OF THE PROCESS
• MAKE THE PROCESS FAST & RELIABLE
• IMPROVE EFFICIENCY OF THE LABOUR
15. Hand Pallet
MERITS:-
1) It will help to move the material fast
2) It will increase the efficiency of Labour
3) It will save time
16. CONCLUSION
• This project will reduce the manpower cost as
well as loading process time. The entire
project will convert from manual process to
automation.
17. Total Budget for this Project
• Separation work of Store & Quality Dept. = Rs 1,50,000
• Fabric Inspection Machine = Rs 15,00,000
• Conveyor System = Rs 5,00,000
• Hand Pallet = Rs 50,000
Total = Rs 22,00,000