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WELCOME TO OUR
PRESENTATION
SUBMITTED TO:
FATEMA TUJ JAHURA
LECTURER,
DEPARTMENT OF WET PROCESSING SUBMITTED BY :
NAME ID
DIPAK CHANDRA BARMAN 16061039
SUDARSAN BASAK 16061040
PROTTASHA PAUL 16061041
ABU RASEL 16061042
MD.MEHEDI HASAN APU 16061043
MD.JUBAYER IBN HARIS 16061044
MD.MUSTAFIZUR RAHMAN
16061046
WHAT DO YOU MEAN BY SILK FIBER?
• SILK IS A NATURAL PROTEIN FIBER,
SOME FORMS OF WHICH CAN BE
WOVEN INTO TEXTILES. THE PROTEIN
FIBER OF SILK IS COMPOSED MAINLY OF
FIBROIN AND IS PRODUCED BY CERTAIN
INSECT LARVAE TO FORM COCOONS
• THE SHIMMERING APPEARANCE OF SILK
IS DUE TO THE TRIANGULAR PRISM-LIKE
STRUCTURE OF THE SILK FIBRE, WHICH
ALLOWS SILK CLOTH TO REFRACT
INCOMING LIGHT AT DIFFERENT
ANGLES, THUS PRODUCING DIFFERENT
COLORS.
CONSTITUENT OF SILK FIBER
Fibrion 68-70%
Sericin 30%
Mineral
1-1.5%
Coloring Matter
Trace of wax,fats
0
20
40
60
80
Fibrion
COMPARISON BETWEEN SERICIN AND
FIBROIN
Amino acid
Componen
ts
Sericin Fibrion
Glycine 13.49 43.7
Alanine 5.97 28.8
Serine 33.43 11.9
Tyrosin 2.61 5.11
WHAT IS SILK SCOURING
• THE PROCESS OF REMOVING SERICIN AND OTHER IMPURITIES FROM THE
FIBRE
• MUST BE DONE SO THAT FIBRE CAN BE SPUN INTO YARN
• SERICIN IS A STICKY OR GUMMY SUBSTANCE, PRODUCED BY THE SILKWORM
• SERICIN HOLDS THE CONSTITUENTS OF SILK TOGETHER , SO BY REMOVING IT
OTHER IMPURITIES BECOME WEAK IN BOND
• THEN WE CAN EASILY AQUOUS WASH THEM
• THIS WHOLE PROCESS IS SILK SCOURING
• A VERY IMPORTANT PROCESS FOR SILK FIBRE PROCESSING
SILK SCOURING METHODS
• TRADITIONAL METHOD WITH SOAP
• DEGUMMING WITH DETERGENT
• ENZYMATIC DEGUMMING
• ACID DEGUMMING
TRADITIONAL METHOD WITH SOAP
THE TRADITIONAL METHOD WITH SOAP IS STILL
THE ONE MOSTLY USED, ESPECIALLY IN CHINA
AND INDIA. HOWEVER, SLOWLY THE PROCESSES
USING SYNTHETIC DETERGENTS OR ENZYMES
ARE BECOMING POPULAR. THE ADVANTAGE OF
SOAP DEGUMMING IS THAT AN ESPECIALLY SOFT
HANDLE IS PRODUCED. HOWEVER THE
TREATMENT TIME IS VERY LONG(2-6 HOURS) AND
PROLONGED TREATMENT MAY DAMAGE THE
MATERIAL CONTINUOUS. PROCESSING OF PIECE
GOODS IS HARDLY PRACTICABLE.
DEGUMMING
THE MAIN OBJECTIVES OF SILK
DEGUMMING IS TO IMPART SOFT
HANDLE AND LUSTER TO SILK BY
REMOVING SERICIN
THE PROCESS MAINLY CONSISTS OF
CLEAVAGE OF PEPTIDE BONDS OF
SERICIN BY HYDROLYTIC OR OTHER
METHODS AND SUBSEQUENT REMOVAL
FROM FIBRION BY SOLUBILIZATION IN
WATER
RECIPE OF DEGUMMING
•
WETTING AGENT……………………=0.5-1.0 G/L
SEQUESTERING AGENT……..……….=1.0-2.0 G/L
ANTIFOAMING AGENT……………...=0.5-1.0 G/L
SOAP…………………………..…….=15.0-30.0 G/L
TSP/SODA ASH………….…………..=1.0-3.0 G/L
DETERGENT…………………………..=1.0-3.0 G/L (NOT MANDATORY IF USE SODA)
TEMPERATURE…………….………….=90-95°C
TIME……………………….…………=90-120 MIN
PH……………………………………=9.5-10.5
M:L…………………………..………..=1:10
WORKING PROCEDURE
• SET THE BATH WITH SUBSTRATE AT ROOM TEMPERATURE AND ADD SOAP AND
OTHER NECESSARY AUXILIARIES.
• IF NECESSARY ADD TRISODIUM PHOSPHATE (TSP) OR SODA ASH TO MAINTAIN
DESIRED PH 9-10.
• RAISE THE TEMPERATURE TO 95° AND RUN FOR 2 HOURS FOR OPTIMUM
REMOVAL OF SERICIN GUM.
• COOL DOWN TO 70°C AND THEN DROP THE BATH.
• WASH IT WITH WARM AND COLD WATER SUCCESSIVELY
CONCLUSION
Silk scouring

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Silk scouring

  • 2. SUBMITTED TO: FATEMA TUJ JAHURA LECTURER, DEPARTMENT OF WET PROCESSING SUBMITTED BY : NAME ID DIPAK CHANDRA BARMAN 16061039 SUDARSAN BASAK 16061040 PROTTASHA PAUL 16061041 ABU RASEL 16061042 MD.MEHEDI HASAN APU 16061043 MD.JUBAYER IBN HARIS 16061044 MD.MUSTAFIZUR RAHMAN 16061046
  • 3. WHAT DO YOU MEAN BY SILK FIBER? • SILK IS A NATURAL PROTEIN FIBER, SOME FORMS OF WHICH CAN BE WOVEN INTO TEXTILES. THE PROTEIN FIBER OF SILK IS COMPOSED MAINLY OF FIBROIN AND IS PRODUCED BY CERTAIN INSECT LARVAE TO FORM COCOONS • THE SHIMMERING APPEARANCE OF SILK IS DUE TO THE TRIANGULAR PRISM-LIKE STRUCTURE OF THE SILK FIBRE, WHICH ALLOWS SILK CLOTH TO REFRACT INCOMING LIGHT AT DIFFERENT ANGLES, THUS PRODUCING DIFFERENT COLORS.
  • 4. CONSTITUENT OF SILK FIBER Fibrion 68-70% Sericin 30% Mineral 1-1.5% Coloring Matter Trace of wax,fats 0 20 40 60 80 Fibrion
  • 5. COMPARISON BETWEEN SERICIN AND FIBROIN Amino acid Componen ts Sericin Fibrion Glycine 13.49 43.7 Alanine 5.97 28.8 Serine 33.43 11.9 Tyrosin 2.61 5.11
  • 6. WHAT IS SILK SCOURING • THE PROCESS OF REMOVING SERICIN AND OTHER IMPURITIES FROM THE FIBRE • MUST BE DONE SO THAT FIBRE CAN BE SPUN INTO YARN • SERICIN IS A STICKY OR GUMMY SUBSTANCE, PRODUCED BY THE SILKWORM • SERICIN HOLDS THE CONSTITUENTS OF SILK TOGETHER , SO BY REMOVING IT OTHER IMPURITIES BECOME WEAK IN BOND
  • 7. • THEN WE CAN EASILY AQUOUS WASH THEM • THIS WHOLE PROCESS IS SILK SCOURING • A VERY IMPORTANT PROCESS FOR SILK FIBRE PROCESSING
  • 8. SILK SCOURING METHODS • TRADITIONAL METHOD WITH SOAP • DEGUMMING WITH DETERGENT • ENZYMATIC DEGUMMING • ACID DEGUMMING
  • 9. TRADITIONAL METHOD WITH SOAP THE TRADITIONAL METHOD WITH SOAP IS STILL THE ONE MOSTLY USED, ESPECIALLY IN CHINA AND INDIA. HOWEVER, SLOWLY THE PROCESSES USING SYNTHETIC DETERGENTS OR ENZYMES ARE BECOMING POPULAR. THE ADVANTAGE OF SOAP DEGUMMING IS THAT AN ESPECIALLY SOFT HANDLE IS PRODUCED. HOWEVER THE TREATMENT TIME IS VERY LONG(2-6 HOURS) AND PROLONGED TREATMENT MAY DAMAGE THE MATERIAL CONTINUOUS. PROCESSING OF PIECE GOODS IS HARDLY PRACTICABLE.
  • 10. DEGUMMING THE MAIN OBJECTIVES OF SILK DEGUMMING IS TO IMPART SOFT HANDLE AND LUSTER TO SILK BY REMOVING SERICIN THE PROCESS MAINLY CONSISTS OF CLEAVAGE OF PEPTIDE BONDS OF SERICIN BY HYDROLYTIC OR OTHER METHODS AND SUBSEQUENT REMOVAL FROM FIBRION BY SOLUBILIZATION IN WATER
  • 11. RECIPE OF DEGUMMING • WETTING AGENT……………………=0.5-1.0 G/L SEQUESTERING AGENT……..……….=1.0-2.0 G/L ANTIFOAMING AGENT……………...=0.5-1.0 G/L SOAP…………………………..…….=15.0-30.0 G/L TSP/SODA ASH………….…………..=1.0-3.0 G/L DETERGENT…………………………..=1.0-3.0 G/L (NOT MANDATORY IF USE SODA) TEMPERATURE…………….………….=90-95°C TIME……………………….…………=90-120 MIN PH……………………………………=9.5-10.5 M:L…………………………..………..=1:10
  • 12. WORKING PROCEDURE • SET THE BATH WITH SUBSTRATE AT ROOM TEMPERATURE AND ADD SOAP AND OTHER NECESSARY AUXILIARIES. • IF NECESSARY ADD TRISODIUM PHOSPHATE (TSP) OR SODA ASH TO MAINTAIN DESIRED PH 9-10. • RAISE THE TEMPERATURE TO 95° AND RUN FOR 2 HOURS FOR OPTIMUM REMOVAL OF SERICIN GUM. • COOL DOWN TO 70°C AND THEN DROP THE BATH. • WASH IT WITH WARM AND COLD WATER SUCCESSIVELY

Editor's Notes

  1. 44
  2. 44
  3. Before knowing silk scouring we need to know about silk fiber 44
  4. 44
  5. 46
  6. 40
  7. 40
  8. 42
  9. 42
  10. Why it is important 43
  11. 43
  12. 41
  13. Conclusion 41