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Off Season Cultivation of Cucurbits Under Low Tunnel: A Cost Effective
Technology for Farmers of Peri-Urban Areas of Northern India
Nisha Thakur* and Mayanglambam Bilashini Devi
Department of Vegetable Science and Floriculture, College of Agriculture,
CSK Himachal Pradesh KrishiVishvavidyalaya, Palampur-176062, India
*Corresponding author email: nishathakur0810@gmail.com
Plastic low tunnels are highly suitable and profitable for off-season cultivation of cucurbits
like summer squash, bottle gourd, bitter gourd, muskmelon, watermelon, round melon and
long melon in peri-urban areas of northern plains of India. The yield of some cucurbits like
cucumber can be increased manifold compared to their open field cultivation. The economics
of protected cultivation directly depends upon the initial cost of fabrication of the protected
structure, its running cost and the available market for high quality produce. Therefore,
plastic low tunnels which can generally be fabricated with low cost and the running cost of
such structures is also very low are highly suitable.
Introduction
India is the second largest producer of
vegetables in the world next to China.
Presently the total vegetable production of
India is approximately 146.55 million
tonnes from a total area of 8.5 million ha
under vegetable crops, but the productivity
and quality of most of the vegetable crops
is very poor due to several biotic and
abiotic stress conditions under open field
cultivation. Production of vegetables under
protected structures such as low tunnel
provides the best way to increase the
productivity and quality of vegetables,
especially cucurbits. Row covers or low
tunnels are flexible transparent covering
that are installed over the rows or
individual beds of transplanted vegetables
to enhance plant growth by warming the
air around the plants in the open field
during winter season. Low tunnels are also
advantageous in warming the soil,
protecting the plants from bad weather,
preventing the plant to get injured and
advancing the crop by 30 to 40 days as
compared to the normal sowing. Low
tunnels technology is mainly suitable for
off season cultivation of cucurbits like
muskmelon, round melon, long melon,
bitter grand, bottle gourd and summer
squash etc. Northern parts of the country,
where the night temperature during winter
season goes below 8o
C for a period of 30-
40 days, this technology could be quite
suitable and cost effective for cucurbits
growers.
Advantages of Low Tunnel
• Used for raising healthy and early
nursery.
• Maintains optimum temperature for
plant growth.
• Enhances nutrients uptake by the
plants.
• Increases photosynthetic activities of
the plants.
• Used for cultivation during winter.
• Protection against wind, rain, frost &
snow.
Popular Kheti
Volume -1, Issue-1 (January-March), 2013
Available online at www.popularkheti.com
© 2013 popularkheti.com
ISSN:2321-0001
Popular Kheti ISSN:2321-0001 26
Materials Required for Construction
• High Density Polyethylene (HDPC) /
Polyvinyl Chloride (PVC) pipes of
one inch diameter and 2 meter in
length.
• Transparent Low Density
Polyethylene (LDPE) films of 25-50
microns having 2 meter width.
• 50 cm long with 6 mm diameter
Galvanised Iron (GI) wires in which
Peg to be made.
• 2 number of poles having 5 cm
diameter.
• Twin Poly Propylene (PP) ropes.
Nursery Raising for Off-season
Cultivation of Cucurbits
Seedlings of the desired cucurbits are
raised in the nursery greenhouse in plastic
pro-trays having 1.5" cell size in soil-less
media in month of December or January.
Seedlings of 28-32 days old at four leaf
stage are transplanted under row covers or
plastic low tunnels in the open field from
mid January to mid February, when the
night temperature is very low in northern
parts of the country. Crops like summer
squash can be transplanted even in the
month of December for complete off-
season production and this crop will be
ready for harvesting in the first week of
February and can fetch very high price in
the market.
Transplanting of Seedlings
Seedlings are transplanted in a single row
on each bed at a spacing of 1.5-1.6 × 0.50
m. Before transplanting of the seedlings on
beds, flexible galvanized iron hoops are
fixed manually on a distance of 1.5 m to
2.5 m. The width of two ends of hoop is
kept 40-60 cm with a height of 40-60 cm
above the levels of the beds for covering
the plastic on the rows or beds for making
low tunnels. Transparent, 30 micron,
plastic is generally used for making low
tunnels, which reflects infra-red radiation
to keep the temperature of the low tunnels
higher than outside field. The plastic is
usually covered in the afternoon after
transplanting the desired vegetable like
muskmelon, summer squash, bottle gourd,
bitter gourd, round melon, cucumber etc.
The plastic can be vented or slitted during
the growing season as the temperature
increases within the tunnels during the
peak day time. Generally, 3-4 cm size
vents are made on eastern side of the
tunnels just below the top on a distance of
2.5 to 3.0 m after transplanting, and later
on the size of the vents can be increased by
reducing the distance between two vents
with the increase in the temperature and
ultimately the plastic is completely
removed from the plants in the month of
February and March depending upon the
date of transplanting, growth of the crop
and prevailing night temperature in the
area.
Fig-1 : Low tunnels for off-season vegetable cultivation
Pollination under Plastic Low Tunnel
Crops
Most of the cucurbits being monoecious
needs pollination. The main pollinating
agent is honeybees (Apis melifera). When
there is complete flowering bees can work
in tunnels easily through the vents, made
on the plastic. For effective pollination in
crops like muskmelon, summer squash etc,
one beehive per acre area is sufficient. The
beehive box is kept on the northwest side
Thakur and Devi, 2013, Pop. Kheti, 1(1):26-28
Popular Kheti ISSN:2321-0001 27
of the field for effective working of the
bees.
Fertigation and Plant Protection in Low
Tunnel Cucurbits
The water and fertilizers requirement of
crops is usually depends upon the growing
season, crop and variety and soil
conditions. Fertilizers are applied through
drip irrigation. In muskmelon water can be
applied @ 4.0 m3
/1000m2
at an interval of
6-7 days during the first month i.e.,
January and February. Fertilizer solution
of N: P: K (5:3:5) is applied @ 80-100
ppm per cubic meter of water. During
second month 4.0 m3
of water can be
applied on duration of 4 days with
fertilizer solution @ 120-150 ppm/m3
of
water till beginning of flowering in the
crop. Thereafter the fertilizer quantity is
reduced to 20-30 ppm till the fruits are of
lemon size after that the quantity is again
increased to 120-150 ppm per cubic meter
of water. Before the ripening of the fruits,
the quantity of fertilizer solution is again
reduced to 50-60 ppm for enhancing the
quality of fruits in muskmelon. But in
other cucurbits the quantity of fertigation
is always in increasing order, starting from
50 ppm to 300 ppm at the peak fruiting
period. If required systemic insecticide can
be applied through drip irrigation water for
control of insects at early stage of the crop
when the crop is under plastic tunnels and
no foliar spray is possible.
Harvesting and Crop Advancement
Different cucurbits can be transplanted
from first week of December to first week
of February and can be advanced 30-60
days over their normal season of
cultivation (Table 1). Off-season fruits
produced under low tunnels can fetch very
high price in the market. This technology
is quite economical for growing off-season
vegetables in peri-urban areas of the
northern plains of the country.
Table 1: Transplanting, crop advancement and
expected cost benefit ratio in cucurbits.
S.N. Crop Trans
plantin
g time
Harvesting
time
Crop
advance
ment
(days)
Expected
cost
benefit
ratio
1 Summer
squash 1
st
week
of Dec
1
st
week of
Feb
60 1:3 to
1:4
2 Musk
melon
3
rd
week
of Jan
to
1
st
week
of Feb
2
nd
week of
April to last
week of
April
30-40 1:2.5 to
1:3.5
3 Bottle
gourd
-do- -do- 30-40 1:2.5 to
1:3.5
4 Bitter
gourd
-do- -do- 30-40 1:3 to
1:4
5 Water
melon
-do- -do- 30-40 1:2 to
1:2.5
6 Cucum
ber
-do-
1
st
week of
Feb
30 1:3 to
1:4
Conclusion
Low tunnels, with location specific
modifications, are highly suitable for
growing vegetables in the peri-urban areas
of the northern plains, cold desert areas as
well as other areas of the hilly states like
Himachal Pradesh, Jammu and Kashmir,
Uttarakhand and North Eastern states.
Indigenous technological database need to
be developed in hilly regions to make
adoption of protected cultivation
sustainable. Cost effective and location
specific design of the greenhouse needs to
be developed. The package of practices
including fertigation, need to be worked
out for different agro-climatic situations.
Use of biodegradable plastics or polymers
should be encouraged to combat
environment pollution. The further
refinement in existing technology will
definitely go a long way to harness the full
potential of low cost polytunnels in
vegetable production in the hilly regions.
Thakur and Devi, 2013, Pop. Kheti, 1(1):26-28
Popular Kheti ISSN:2321-0001 28

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Low Tunnel Cultivation of Cucurbits for Farmers

  • 1. Off Season Cultivation of Cucurbits Under Low Tunnel: A Cost Effective Technology for Farmers of Peri-Urban Areas of Northern India Nisha Thakur* and Mayanglambam Bilashini Devi Department of Vegetable Science and Floriculture, College of Agriculture, CSK Himachal Pradesh KrishiVishvavidyalaya, Palampur-176062, India *Corresponding author email: nishathakur0810@gmail.com Plastic low tunnels are highly suitable and profitable for off-season cultivation of cucurbits like summer squash, bottle gourd, bitter gourd, muskmelon, watermelon, round melon and long melon in peri-urban areas of northern plains of India. The yield of some cucurbits like cucumber can be increased manifold compared to their open field cultivation. The economics of protected cultivation directly depends upon the initial cost of fabrication of the protected structure, its running cost and the available market for high quality produce. Therefore, plastic low tunnels which can generally be fabricated with low cost and the running cost of such structures is also very low are highly suitable. Introduction India is the second largest producer of vegetables in the world next to China. Presently the total vegetable production of India is approximately 146.55 million tonnes from a total area of 8.5 million ha under vegetable crops, but the productivity and quality of most of the vegetable crops is very poor due to several biotic and abiotic stress conditions under open field cultivation. Production of vegetables under protected structures such as low tunnel provides the best way to increase the productivity and quality of vegetables, especially cucurbits. Row covers or low tunnels are flexible transparent covering that are installed over the rows or individual beds of transplanted vegetables to enhance plant growth by warming the air around the plants in the open field during winter season. Low tunnels are also advantageous in warming the soil, protecting the plants from bad weather, preventing the plant to get injured and advancing the crop by 30 to 40 days as compared to the normal sowing. Low tunnels technology is mainly suitable for off season cultivation of cucurbits like muskmelon, round melon, long melon, bitter grand, bottle gourd and summer squash etc. Northern parts of the country, where the night temperature during winter season goes below 8o C for a period of 30- 40 days, this technology could be quite suitable and cost effective for cucurbits growers. Advantages of Low Tunnel • Used for raising healthy and early nursery. • Maintains optimum temperature for plant growth. • Enhances nutrients uptake by the plants. • Increases photosynthetic activities of the plants. • Used for cultivation during winter. • Protection against wind, rain, frost & snow. Popular Kheti Volume -1, Issue-1 (January-March), 2013 Available online at www.popularkheti.com © 2013 popularkheti.com ISSN:2321-0001 Popular Kheti ISSN:2321-0001 26
  • 2. Materials Required for Construction • High Density Polyethylene (HDPC) / Polyvinyl Chloride (PVC) pipes of one inch diameter and 2 meter in length. • Transparent Low Density Polyethylene (LDPE) films of 25-50 microns having 2 meter width. • 50 cm long with 6 mm diameter Galvanised Iron (GI) wires in which Peg to be made. • 2 number of poles having 5 cm diameter. • Twin Poly Propylene (PP) ropes. Nursery Raising for Off-season Cultivation of Cucurbits Seedlings of the desired cucurbits are raised in the nursery greenhouse in plastic pro-trays having 1.5" cell size in soil-less media in month of December or January. Seedlings of 28-32 days old at four leaf stage are transplanted under row covers or plastic low tunnels in the open field from mid January to mid February, when the night temperature is very low in northern parts of the country. Crops like summer squash can be transplanted even in the month of December for complete off- season production and this crop will be ready for harvesting in the first week of February and can fetch very high price in the market. Transplanting of Seedlings Seedlings are transplanted in a single row on each bed at a spacing of 1.5-1.6 × 0.50 m. Before transplanting of the seedlings on beds, flexible galvanized iron hoops are fixed manually on a distance of 1.5 m to 2.5 m. The width of two ends of hoop is kept 40-60 cm with a height of 40-60 cm above the levels of the beds for covering the plastic on the rows or beds for making low tunnels. Transparent, 30 micron, plastic is generally used for making low tunnels, which reflects infra-red radiation to keep the temperature of the low tunnels higher than outside field. The plastic is usually covered in the afternoon after transplanting the desired vegetable like muskmelon, summer squash, bottle gourd, bitter gourd, round melon, cucumber etc. The plastic can be vented or slitted during the growing season as the temperature increases within the tunnels during the peak day time. Generally, 3-4 cm size vents are made on eastern side of the tunnels just below the top on a distance of 2.5 to 3.0 m after transplanting, and later on the size of the vents can be increased by reducing the distance between two vents with the increase in the temperature and ultimately the plastic is completely removed from the plants in the month of February and March depending upon the date of transplanting, growth of the crop and prevailing night temperature in the area. Fig-1 : Low tunnels for off-season vegetable cultivation Pollination under Plastic Low Tunnel Crops Most of the cucurbits being monoecious needs pollination. The main pollinating agent is honeybees (Apis melifera). When there is complete flowering bees can work in tunnels easily through the vents, made on the plastic. For effective pollination in crops like muskmelon, summer squash etc, one beehive per acre area is sufficient. The beehive box is kept on the northwest side Thakur and Devi, 2013, Pop. Kheti, 1(1):26-28 Popular Kheti ISSN:2321-0001 27
  • 3. of the field for effective working of the bees. Fertigation and Plant Protection in Low Tunnel Cucurbits The water and fertilizers requirement of crops is usually depends upon the growing season, crop and variety and soil conditions. Fertilizers are applied through drip irrigation. In muskmelon water can be applied @ 4.0 m3 /1000m2 at an interval of 6-7 days during the first month i.e., January and February. Fertilizer solution of N: P: K (5:3:5) is applied @ 80-100 ppm per cubic meter of water. During second month 4.0 m3 of water can be applied on duration of 4 days with fertilizer solution @ 120-150 ppm/m3 of water till beginning of flowering in the crop. Thereafter the fertilizer quantity is reduced to 20-30 ppm till the fruits are of lemon size after that the quantity is again increased to 120-150 ppm per cubic meter of water. Before the ripening of the fruits, the quantity of fertilizer solution is again reduced to 50-60 ppm for enhancing the quality of fruits in muskmelon. But in other cucurbits the quantity of fertigation is always in increasing order, starting from 50 ppm to 300 ppm at the peak fruiting period. If required systemic insecticide can be applied through drip irrigation water for control of insects at early stage of the crop when the crop is under plastic tunnels and no foliar spray is possible. Harvesting and Crop Advancement Different cucurbits can be transplanted from first week of December to first week of February and can be advanced 30-60 days over their normal season of cultivation (Table 1). Off-season fruits produced under low tunnels can fetch very high price in the market. This technology is quite economical for growing off-season vegetables in peri-urban areas of the northern plains of the country. Table 1: Transplanting, crop advancement and expected cost benefit ratio in cucurbits. S.N. Crop Trans plantin g time Harvesting time Crop advance ment (days) Expected cost benefit ratio 1 Summer squash 1 st week of Dec 1 st week of Feb 60 1:3 to 1:4 2 Musk melon 3 rd week of Jan to 1 st week of Feb 2 nd week of April to last week of April 30-40 1:2.5 to 1:3.5 3 Bottle gourd -do- -do- 30-40 1:2.5 to 1:3.5 4 Bitter gourd -do- -do- 30-40 1:3 to 1:4 5 Water melon -do- -do- 30-40 1:2 to 1:2.5 6 Cucum ber -do- 1 st week of Feb 30 1:3 to 1:4 Conclusion Low tunnels, with location specific modifications, are highly suitable for growing vegetables in the peri-urban areas of the northern plains, cold desert areas as well as other areas of the hilly states like Himachal Pradesh, Jammu and Kashmir, Uttarakhand and North Eastern states. Indigenous technological database need to be developed in hilly regions to make adoption of protected cultivation sustainable. Cost effective and location specific design of the greenhouse needs to be developed. The package of practices including fertigation, need to be worked out for different agro-climatic situations. Use of biodegradable plastics or polymers should be encouraged to combat environment pollution. The further refinement in existing technology will definitely go a long way to harness the full potential of low cost polytunnels in vegetable production in the hilly regions. Thakur and Devi, 2013, Pop. Kheti, 1(1):26-28 Popular Kheti ISSN:2321-0001 28