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SHAFT COUPLINGS
D. Narendra Varma,
Assistant Professor,
Mechanical Engineering Dept.,
Miracle Educational society Group of Institutions.
Contents
Rigid Couplings -
• Muff Coupling
• Split Muff Coupling
• Flange Couplings
Flexible Couplings –
• Flange coupling (modified)
Couplings
• A coupling can be defined as a mechanical
device that permanently joins two rotating
shafts to each other.
Example
• Output shaft of engine to Input shaft of hydraulic pump
• Electric motor to Gearbox of Machine tool
• Electric motor to compressor
Types
Oldham Coupling Hooke’s or Universal coupling
Rigid & Flexible couplings
• Rigid coupling cannot tolerate
misalignment between the
axes.
• Used where motion is free
from shocks & vibrations.
• Simple and inexpensive.
• Flexible coupling can tolerate
0.5% angular and 5mm axial
misalignment with the help of
bushes or discs.
• Can absorb shocks and
vibrations.
• Costlier due to additional
parts.
Requirements of a good coupling
• Capable of transmitting torque
• Should keep two shafts in alignment
• Easy to assemble and disassemble for repairs
and alterations
• Sharp edges and failure of revolving bolt heads
and other parts should be covered.
Muff coupling
• Sleeve or box coupling
• Simple
• No projecting parts
• Compact in construction
• Cheaper
Disadvantages
• Difficult to Assemble or
dismantle
• Requires accurate alignment
• Requires more axial space
• Cannot tolerate misalignment
Design of Muff coupling
Design of Muff coupling
• Design a muff coupling to connect two steel
shafts transmitting 25 kW power at 360 rpm.
The shafts and key are made of plain carbon
steel 30C8 (Syt = Syc = 400N/mm2). The sleeve is
made of grey cast iron FG 200(Sut= 200
N/mm2). The factor of safety for the shafts and
key is 4. For the sleeve, the factor of safety is 6
based on ultimate strength.
References:
1. Machine Design - V.Bandari .
2. Machine Design – R.S. Khurmi
3. Design Data hand Book - S MD Jalaludin.

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Shaft couplings1

  • 1. SHAFT COUPLINGS D. Narendra Varma, Assistant Professor, Mechanical Engineering Dept., Miracle Educational society Group of Institutions.
  • 2. Contents Rigid Couplings - • Muff Coupling • Split Muff Coupling • Flange Couplings Flexible Couplings – • Flange coupling (modified)
  • 3. Couplings • A coupling can be defined as a mechanical device that permanently joins two rotating shafts to each other. Example • Output shaft of engine to Input shaft of hydraulic pump • Electric motor to Gearbox of Machine tool • Electric motor to compressor
  • 4. Types Oldham Coupling Hooke’s or Universal coupling
  • 5. Rigid & Flexible couplings • Rigid coupling cannot tolerate misalignment between the axes. • Used where motion is free from shocks & vibrations. • Simple and inexpensive. • Flexible coupling can tolerate 0.5% angular and 5mm axial misalignment with the help of bushes or discs. • Can absorb shocks and vibrations. • Costlier due to additional parts.
  • 6. Requirements of a good coupling • Capable of transmitting torque • Should keep two shafts in alignment • Easy to assemble and disassemble for repairs and alterations • Sharp edges and failure of revolving bolt heads and other parts should be covered.
  • 7. Muff coupling • Sleeve or box coupling • Simple • No projecting parts • Compact in construction • Cheaper Disadvantages • Difficult to Assemble or dismantle • Requires accurate alignment • Requires more axial space • Cannot tolerate misalignment
  • 8. Design of Muff coupling
  • 9. Design of Muff coupling • Design a muff coupling to connect two steel shafts transmitting 25 kW power at 360 rpm. The shafts and key are made of plain carbon steel 30C8 (Syt = Syc = 400N/mm2). The sleeve is made of grey cast iron FG 200(Sut= 200 N/mm2). The factor of safety for the shafts and key is 4. For the sleeve, the factor of safety is 6 based on ultimate strength.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. References: 1. Machine Design - V.Bandari . 2. Machine Design – R.S. Khurmi 3. Design Data hand Book - S MD Jalaludin.