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“What a person’s mind can
                                                              conceive & believe,
Share & Care                                                    it can achieve…”


                                                                        Sept
                                                                        2012




                                         A V Manivannan
                                 Principal Consultant & Trainer
                                E-mail : avm@sripadhmam.com
                                Website : www.sripadhmam.com



               Electronic magazine from Sri Padhmam Consultancy & Training
                                                                      1
                                   Share &Care -Sept 2012
Contents for the month of Sept ‘ 2012

1. Outstanding performers of the month
                                                        In Chennai :
2. Article on “All about Computers”                     Plot # 231, New # 12,
                                                        44th Street, 8th Sector,
                                                        KK Nagar west,
                                                        Chennai. 600 078
3. Interesting Q & A


4. Lighter side to laugh
                                                    A V Manivannan
                                                 Principal Consultant & Trainer
                                            Sri Padhmam Consultancy & Training
                                                     Chennai & Pondicherry
In Pondicherry:
No. 30, Thillai Nagar,                        Website : www.sripadhmam.com
Pondicherry. 605 004                                Cell : 94428 92185
                                                                                   2
                           Share &Care -Sept 2012
SUPERVISORY SKILLS        UCAL Fuel Systems, Chennai




                                         Outstanding Performers :
                                              Mr. K Saravanan
                                              Mr. R Nandhakumar
                                              Mr. M Ramamurthy
                                              Mr. M Kumar


                                              • The power of thoughts
                                              • Handling situations
                                              • Self assessment
                                              • Leaders Vs Bosses
                                              • Life – a Boon !         3
                     Share &Care -Sept 2012
Certification program     Wheels India ( TVS ), Chennai


                                                 • Well designed Course material

                                                 • Word by word explanations

                                                 • Customized modules

                                                 • Learning through Videos

                                                 • Situation analysis

                                                 • Detailed examination

                                                 • Trial audit evaluation

                                                 • Final qualification




                                                                             4
                        Share &Care -Sept 2012
Congratulations to the Top 3 Performers !



Mr. N S Umapathy




         Mr. S Dwarakanathan




Mr. N Ramasubramanian




                                       Internal EMS Auditor
                                       Certification program
                                  For Wheels India ( TVS ), Chennai
                                                                 5
                     Share &Care -Sept 2012
S P C workshop                                Eicher, Bhopal, Madhya Pradesh




                                          Outstanding Performers :


                 Mr. Rohan Paunikar
                 Mr. Mysaiah Bandi
                 Mr. Anoop Kumar Chauhan
                 Mr. Nitin Dass
                 Mr. Devendra Patel
                 Mr. Lalit Mohan Sharma                                  6
                                                Share &Care -Sept 2012
Public
                                                                       Program
F M E A workshop

                                         Outstanding Performers :

                   Mr. M Ramaswamy of Precision Hydraulics Pvt Ltd.
                   Mr. M P Ananthapadmanabhan of Precision Hydraulics Pvt Ltd.
                   Mr. P Venkatesa Kumaran of Same Deutz Fahr India,
                   Mr. S G Gowtham of Woory Automotives India Pvt Ltd. &
                   Mr. G Murugan of Mando India Ltd,.




                                                                                 7
                                      Share &Care -Sept 2012
All about
      computers




S Satishkumar                               Mobile : 099625 12280
                                                             8
                   Share &Care -Sept 2012
Third generation 1964-1971
The development of the integrated circuit was the


hallmark of the third generation of computers.



Transistors were miniaturized and placed on silicon chips,


called semiconductors



Drastically increased the speed and efficiency of


computers.

                                                              9
                                     Share &Care -Sept 2012
What’s new ?
Computer chips, both for CPU and
memory, are composed of
semiconductor materials.
Semiconductors make it possible to
miniaturize electronic components,
such as transistors.
Not only does miniaturization
mean that the components take up
less space,
it also means that they are faster
and require less energy
                                             10
                    Share &Care -Sept 2012
Instead of punched cards and printouts, users
               interacted with computers through keyboards
               and monitors and interfaced with an operating
               system
               which allowed the device to run many different
               applications at one time with a central program
               that monitored the memory.
               First time became accessible to a mass audience
               because they were smaller and cheaper than
               their predecessors.




Next Issue – 4th & Present Generation
                                                          11
                         Share &Care -Sept 2012
Who is the inventor of
Mobile          Martin cooper, 1970




iPod            Kane Kramer , 1979




                                          12
                 Share &Care -Sept 2012
Questions from…..


                                 • Mr. S Kirubakaran from TATA motors

                                   on S P C – Cpk study



Interesting                      • Mr. G Murugan of Mando India




Q&
                                   on Cost of Quality




  A
                                                                  13
              Share &Care -Sept 2012
Mr.S Kirubakaran from TATA Motors

In SPC we focus on removing all Assignable causes first and then make the process stable where
only common causes will be present. Then we focus on reducing variations so that we run the
process at mean/near to mean level and also with a Lean spread.

I’m interested to know the relationship between the Sigma factor and the Cpk.

My doubt is that, it shows that if we operate in +/-1sigma level we get better Cpk. But actual table
shows different.

Pl. explain based on the table below :




                                                                                            Answer
                                                                                                14
                                           Share &Care -Sept 2012
Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors



An excellent question and my sincere appreciations !

• Less the Sigma value is an indication of less variation – is a Good sign.

• As per the table, when the Sigma is considered to be ‘1’, the Spread will be 2 ( + or – 1 sigma ).

• Percentage yield is nothing but the coverage of the area of Spread, in the Gaussian distribution.

• The table to be understood well. 2 sigma level will cover only 68. 27 % of the total population.

• As we know a stable process ( which has NO assignable causes in it ) will be having a spread of 6
  sigma,. Ie., +/- 3 sigma.

• That 6 sigma itself will not cover the total population ( ie. 100 % of the population). It covers 97.97 % of
  the total population. That is the significance of the Yield mentioned in the table.

• When the 2 sigma spread itself is falling in the SPECIFICATION limits, the estimated Cpk would be 0.33.

• It is an indication of large variations and wide spread process.

• Obviously, it cant not be a good process at all !
                                                                                                          15
                                                Share &Care -Sept 2012
Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors



• I have noticed in some places, the Customer will demand the Supplier to Operate in the +/- 1 Sigma
  level itself.

• It is impossible to operate and if the Producer attempts to do so, it is called as Over-adjustment ! ( TPM
 calls this as ‘Tinkering of the Process’ ). This has to be Strictly avoided and the process to be allowed to
 have its own Bell shaped curve.

• That way, the Table to be understood and process to be allowed to run.

• Your views on Chance causes & Assignable causes are perfect.

• Disappointing to note, that some of the Engineers & Managers are just satisfying by feeding in the data
  in the Mini tab – even without knowing the basics.

• That way, your question carries lot of value in it.

• Appreciations for the excellent question, once again !




                                                                                                     16
                                            Share &Care -Sept 2012
Mr. G Murugan from Mando India


Will you please help us to understand on “ Cost of Quality” ?




           An 8 page explanation is available in our website
                    www.sripadhmam.com.
               Please visit and download at free of cost.
                                                                                    17
                                Share &Care -Sept 2012
Lighter side to Laugh




                                                 18
                        Share &Care -Sept 2012

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Share & care september 2012

  • 1. “What a person’s mind can conceive & believe, Share & Care it can achieve…” Sept 2012 A V Manivannan Principal Consultant & Trainer E-mail : avm@sripadhmam.com Website : www.sripadhmam.com Electronic magazine from Sri Padhmam Consultancy & Training 1 Share &Care -Sept 2012
  • 2. Contents for the month of Sept ‘ 2012 1. Outstanding performers of the month In Chennai : 2. Article on “All about Computers” Plot # 231, New # 12, 44th Street, 8th Sector, KK Nagar west, Chennai. 600 078 3. Interesting Q & A 4. Lighter side to laugh A V Manivannan Principal Consultant & Trainer Sri Padhmam Consultancy & Training Chennai & Pondicherry In Pondicherry: No. 30, Thillai Nagar, Website : www.sripadhmam.com Pondicherry. 605 004 Cell : 94428 92185 2 Share &Care -Sept 2012
  • 3. SUPERVISORY SKILLS UCAL Fuel Systems, Chennai Outstanding Performers : Mr. K Saravanan Mr. R Nandhakumar Mr. M Ramamurthy Mr. M Kumar • The power of thoughts • Handling situations • Self assessment • Leaders Vs Bosses • Life – a Boon ! 3 Share &Care -Sept 2012
  • 4. Certification program Wheels India ( TVS ), Chennai • Well designed Course material • Word by word explanations • Customized modules • Learning through Videos • Situation analysis • Detailed examination • Trial audit evaluation • Final qualification 4 Share &Care -Sept 2012
  • 5. Congratulations to the Top 3 Performers ! Mr. N S Umapathy Mr. S Dwarakanathan Mr. N Ramasubramanian Internal EMS Auditor Certification program For Wheels India ( TVS ), Chennai 5 Share &Care -Sept 2012
  • 6. S P C workshop Eicher, Bhopal, Madhya Pradesh Outstanding Performers : Mr. Rohan Paunikar Mr. Mysaiah Bandi Mr. Anoop Kumar Chauhan Mr. Nitin Dass Mr. Devendra Patel Mr. Lalit Mohan Sharma 6 Share &Care -Sept 2012
  • 7. Public Program F M E A workshop Outstanding Performers : Mr. M Ramaswamy of Precision Hydraulics Pvt Ltd. Mr. M P Ananthapadmanabhan of Precision Hydraulics Pvt Ltd. Mr. P Venkatesa Kumaran of Same Deutz Fahr India, Mr. S G Gowtham of Woory Automotives India Pvt Ltd. & Mr. G Murugan of Mando India Ltd,. 7 Share &Care -Sept 2012
  • 8. All about computers S Satishkumar Mobile : 099625 12280 8 Share &Care -Sept 2012
  • 9. Third generation 1964-1971 The development of the integrated circuit was the hallmark of the third generation of computers. Transistors were miniaturized and placed on silicon chips, called semiconductors Drastically increased the speed and efficiency of computers. 9 Share &Care -Sept 2012
  • 10. What’s new ? Computer chips, both for CPU and memory, are composed of semiconductor materials. Semiconductors make it possible to miniaturize electronic components, such as transistors. Not only does miniaturization mean that the components take up less space, it also means that they are faster and require less energy 10 Share &Care -Sept 2012
  • 11. Instead of punched cards and printouts, users interacted with computers through keyboards and monitors and interfaced with an operating system which allowed the device to run many different applications at one time with a central program that monitored the memory. First time became accessible to a mass audience because they were smaller and cheaper than their predecessors. Next Issue – 4th & Present Generation 11 Share &Care -Sept 2012
  • 12. Who is the inventor of Mobile Martin cooper, 1970 iPod Kane Kramer , 1979 12 Share &Care -Sept 2012
  • 13. Questions from….. • Mr. S Kirubakaran from TATA motors on S P C – Cpk study Interesting • Mr. G Murugan of Mando India Q& on Cost of Quality A 13 Share &Care -Sept 2012
  • 14. Mr.S Kirubakaran from TATA Motors In SPC we focus on removing all Assignable causes first and then make the process stable where only common causes will be present. Then we focus on reducing variations so that we run the process at mean/near to mean level and also with a Lean spread. I’m interested to know the relationship between the Sigma factor and the Cpk. My doubt is that, it shows that if we operate in +/-1sigma level we get better Cpk. But actual table shows different. Pl. explain based on the table below : Answer 14 Share &Care -Sept 2012
  • 15. Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors An excellent question and my sincere appreciations ! • Less the Sigma value is an indication of less variation – is a Good sign. • As per the table, when the Sigma is considered to be ‘1’, the Spread will be 2 ( + or – 1 sigma ). • Percentage yield is nothing but the coverage of the area of Spread, in the Gaussian distribution. • The table to be understood well. 2 sigma level will cover only 68. 27 % of the total population. • As we know a stable process ( which has NO assignable causes in it ) will be having a spread of 6 sigma,. Ie., +/- 3 sigma. • That 6 sigma itself will not cover the total population ( ie. 100 % of the population). It covers 97.97 % of the total population. That is the significance of the Yield mentioned in the table. • When the 2 sigma spread itself is falling in the SPECIFICATION limits, the estimated Cpk would be 0.33. • It is an indication of large variations and wide spread process. • Obviously, it cant not be a good process at all ! 15 Share &Care -Sept 2012
  • 16. Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors • I have noticed in some places, the Customer will demand the Supplier to Operate in the +/- 1 Sigma level itself. • It is impossible to operate and if the Producer attempts to do so, it is called as Over-adjustment ! ( TPM calls this as ‘Tinkering of the Process’ ). This has to be Strictly avoided and the process to be allowed to have its own Bell shaped curve. • That way, the Table to be understood and process to be allowed to run. • Your views on Chance causes & Assignable causes are perfect. • Disappointing to note, that some of the Engineers & Managers are just satisfying by feeding in the data in the Mini tab – even without knowing the basics. • That way, your question carries lot of value in it. • Appreciations for the excellent question, once again ! 16 Share &Care -Sept 2012
  • 17. Mr. G Murugan from Mando India Will you please help us to understand on “ Cost of Quality” ? An 8 page explanation is available in our website www.sripadhmam.com. Please visit and download at free of cost. 17 Share &Care -Sept 2012
  • 18. Lighter side to Laugh 18 Share &Care -Sept 2012